Lab Manual Thermofluid
Lab Manual Thermofluid
Lab Manual Thermofluid
2
Thermofluid Laboratory
Reporting of Practical Work
1.
Raw Data
Students must submit to the instructor/lecturer their raw data, graph or drawing at the end of
each experiment. Raw data should be a table containing all the measurements performed
according to instructions, written on an A4 paper. Particulars such as below should be
included:
Name of experiment
A short comment is expected on whether the results substantiated the theory and factors
which contribute to discrepancies. A full report must be submitted within two weeks after
the completion of the experiment.
2.
Full Report
The general order of the various sections of a full Iaboratory report is set out below:
Front cover
Table of content
Abstract / Summary
Introduction
Aims / Objectives
Theory
Procedures
Apparatus
Results
Sample Calculations
Discussions
Conclusions
Recommendation
References
Appendices
3
3.
Summary
The summary is important because it provides information to persons not wanting to read
the whole report. The summary should also contain the general conclusions of any
experimental work under the test conditions and recommendations, (if any). It should not
discuss the reasoning or detailed evidence that is contained in the body of the report. Most
important, the summary must be brief.
4.
Enough should be said of the equipment and technique so that the reader could operate the
equipment if necessary.
5.
Calculated results
A summary of the calculated results should be clearly tabulated. Related variables should be
presented graphically where dependence need to be shown.
6.
Sample of calculation
A sample of calculation from a set of raw date obtained must be presented in the report
using all formulae used in obtaining the final calculated result.
7.
Calculation of errors
It is important to show the calculation of errors as the reader will know how efficient the
experiment has been carried out. The experimental error calculation can be carried out by
comparing it with the expected theoretical values.
8.
Discussion
In this section, the results of the experiments are presented as a fulfillment of the aim. It is a
coordinated analysis of what the data and calculated results mean. From the analysis, should
come the overall impression of the meaning of the experiment and its significance in the
light of published work or established theory.
The material should be presented logically. Even the most complicated explanation or theory
can be conveyed easily to the reader if broken down and presented in logical sequence. If the
discussion is long, its organization should be facilitated by the use of subdivisions and
headings.
4
Summary but will be more detailed in that it will include the opinion reasoning of the
author about various aspects of the experiment. The limitation of the experiment must be
discussed and the accuracy of the results noted.
This section must show the significance of the experimental findings has been appreciated.
Recommended journals, textbooks or lecture notes will provide an aid to such an
understanding.
9.
Conclusions
The analysis must be objective, keeping in mind experimental problems or deviations from
conditions reported in published work and making a conclusion, if possible, in the light of
this.
10.
Recommendations
The recommendations could indicate how the experimental technique or apparatus should be
improved, considering what conclusions were arrived at
expected performance the experimental results showed. It is also wise to include the
observations that cause errors occurred during the experiment.
11.
References
Reference provides the reader with sources of information that were used during the writing
of the experimental report. Thus reported data or formulae checked for validity etc.
Book and journal references must follow a standard format that includes the author, title,
journal, volume, pages, date and publisher.
12.
Appendices
Appendices contain material that is not an integral part of the report or cannot be included
conveniently in the body of the report.
These should include material such as supporting information, mathematical derivations,
answers to question included on the typed experimental sheet or similar material that would
overload the body of the report without contributing significantly to the immediate line of
thought.
Title
Abstract/ Summary
Introduction
Aims/ Objectives
Theory
Apparatus
Procedure
Result
Calculations
Discussion
Conclusions
Recommendations
References
Appendices
TOTAL
Remarks:
Checked by:
:
:
:
:
:
:
:
Allocated Marks %
5
5
5
5
5
10
10
10
20
10
5
5
5
100
Marks
6
LABORATORY SAFETY AND REGULATIONS
A.
Always wear the lab coat before performing any experiments and a suitable
protective gear to ensure your safety in the laboratory. Students are not allowed
to perform the experiments without wearing the lab coat.
2.
Always wear appropriate shoes, never wear sandals or shorts, exposure of legs
and feet to spilled chemical is the main cause of chemical burns.
3.
Do not eat, smoke or chew gum or tobacco in the laboratory or chemical storage
areas. Do not use laboratory glassware for food or beverages, including the
refrigerators.
4.
5.
Do not fool around in the laboratory. Horseplay and pranks can be dangerous.
6.
7.
8.
9.
Report any accident or near miss to the lab technician (e.g. broken glassware or
equipment, any fire or chemical spillage).
10.
Always wash your hands before and after working in the laboratory, and also
after cleanup of spillage.
11.
Never leave heat sources unattended (eg. Gas burners. hot plates, heating
mantles, sand baths, etc.)
12.
13.
14.
15.
In case of any emergency please call these numbers for help: 03-55436303/6304
(FKK General Office)
7
B.
Lab Attendance
Attendance to the lab is compulsory to each student and for all lab sessions. Students who do
not attend any of the lab sessions without a valid reason will not be allowed to do
replacement labs. In other words, the submission of lab report will not be allowed without
the attendance to the lab. Students who are late for more than 15 minutes will not be
allowed to perform the experiments.
C.
Experimental Data
Students must verify the experimental data with the respective lecturer at the end of every
experiment. The experimental data sheet must be signed by the respective lecturer before
leaving the lab session.
D.
The lab reports should be submitted within two weeks after the date of conducted
experiments to the respective lecturer. Marks will be penalized for late submission.
Individual evaluation will be done on each student.
Please identify your groups lecturer. Submission of lab report to the wrong lecturer will
affect your grade. Lecturers will not be responsible for missing lab reports by the students.
DO NOT submit the lab reports to the FKK general office/ Technician Office
DO NOT submit the lab reports in the lecturers pigeon holes in the FKK general office.
Students shall submit the lab reports directly to the lecturer during the following lab session
or in the respective lecturers office. To avoid missing lab reports, always discuss with your
lecturer the best place to hand over the lab reports.
E.
Plagiarism
Plagiarism is totally not allowed in lab reports. Students who are caught cheating or who
plagiarized the lab reports will be penalized without any notice or warning.
8
G.
For Open Ended experiment, students are required to construct a procedure for a given
experiment and do the consultation with the respective lecturer before running the
experiment. Laboratory report for Open Ended experiment should be done in group. For
Closed Ended Experiment, students are required to conduct experiment based on the
standard operating procedure that has been given in the manual. Individual laboratory report
must be submitted for for Closed Ended experiment.
V-Notch: The V-notch weir is a notch with a V shape opening. V-notch weir typically used to measure
low flows within a narrow operating range.
90
50mm
Figure 2: V-Notch
Based on the theory above, you are required to construct a lab procedure to evaluate the flow
characteristics demonstration over a rectangular notch and a (V) notch. In addition, the discharge
coefficients for both weirs must be determined.
10
Scale
Tapered tube
Flow
b) Venturi Meter
The venturi meter consists of a venturi tube and a suitable differential pressure gauge. The venturi
tube has a converging portion, a throat and a diverging portion as shown in the figure below. The
function of the converging portion is to increase the velocity of the fluid and lower its static pressure. A
pressure difference between inlet and throat is thus developed, which pressure difference is correlated
with the rate of discharge. The diverging cone serves to change the area of the stream back to the
entrance area and convert velocity head into pressure head.
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c) Orifice Meter
The orifice for use as a metering device in a pipeline consists of a concentric square-edged circular
hole in a thin plate, which is clamped between the flanges of the pipe as shown in the figure below.
A2
A1
Figure 5: Orifice Meter
Pressure connections for attaching separate pressure gauges are made at holes in the pipe walls on
both side of the orifice plate. The downstream pressure tap is placed at the minimum pressure
position, which is assumed to be at the vena contracta. The centre of the inlet pressure tap is located
between one-half and two pipe diameters from the upstream side of the orifice plate, usually a
distance of one pipe diameter is employed.
Based on the theory above, you are required to construct a lab procedure for general start up and a
procedure to determine the flow rate for three basic types of flow measuring techniques such as
rotameter, venturi meter and orifice meter. You can use Bernoulli Equation to calculate the flowrate
measurement for venturi meter and orifice meter.
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13
z Constant
g 2 g
For horizontal plane, the relation becomes
p V2
Constant
g 2 g
Integration of the above relation with r gives
1 dp V dV
(1)
0
g dr g dr
Next, consider a pair of stream line being divided with distance r and is in same horizontal plane and
are linked by a fluid tube wide A . The centrifugal force of the tube is balanced by the pressure
difference between both ends, that is
V 2 dp
g A r
r A
gr dr
gV 2 dp
(2)
gr
dr
Combine (1) and (2) to produce
V 2 V dV
0
gr g dr
dV V
0
dr r
Integrate above relation to obtain
ln r ln V Constant
vr K (Constant)
K
V
(3)
r
In free cylinder vortex, velocity is inversely proportional to distance from spiral axis. Bernoullis
theorem is used to determine surface profile as follow:
V2
z C (Constant)
(4)
2g
Substitute (3) into (4)
K2
z C
2 gr 2
14
Cz
K2
2gr 2
(5)
That is, equation for hyperbolic curve yx 2 A that is symmetry to axis of rotation and is horizontal to
z=C
b) Free Vortex
Movement in free vortex is different with free cylindrical vortex because free vortex contains radial
velocity towards center. Equation for such situation can be generated by considering the water passes
through round segments towards its diameter, where energy passing any tube and is kept constant
until
p V2
z Constant
g 2 g
If A and V is surface area and velocity of a particular position while A1 and V1 are surface area and
velocity at distance r from center circle,
AV A1V1 Constant
By taking A Kr ,
rV
V 1 1
r
If z is constant,
2
2
p r1 V1
C
g 2 gr 2
2
r1 V12
p
C
g
2gr 2
(6)
Also,
2
p1 V1
C
g 2 g
p p1 V1
r V
1 12
g
2 g 2 gr
2
2
2
p p1 V1 r1
(7)
g
2g r 2
Free vortex can be said as combination of cylinder vortex and radial flow. Velocity is inversely
proportional to radius in every case. Angle between flow axis and radius vector at any point is constant
and these axis form the spiral pattern.
c) Forced Vortex
As we know, angular velocity is constant,
Increase in radial pressure is given by
V r
dp
V2
2 r
dr
r
15
p2
p1
r2
dp 2 rdr
r1
1
2
2
p 2 p1 2 (r2 r1 )
2
(8)
p p0 w 2 2
r
g
2g
Because p
g h , so
h ho
h h0
2
2g
2
2g
r2
r2
(9)
r
=
Radius
g
=
Gravity
H
=
Total Head
Where:
Z
r
g
=
=
=
=
Surface profile
Angular velocity
Radius
Gravity
Based on the theory above, you are required to construct a lab procedure in order to achieve the
following objectives;
1. To study on surface profile and speed for free and forced vortex.
2. To find a relation between surface profile and speed for free and forced vortex.
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17
EXPERIMENTAL PROCEDURE
General Start-up Procedures
1.
2.
3.
4.
5.
6.
7.
8.
9.
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Experiment 1: DEMONSTRATION OF FILMWISE AND DROPWISE CONDENSATION
Objective:
To demonstrate the filmwise and dropwise condensation
Procedures:
Follow the basic procedure as written in general start-up and shut down procedures. Make sure that
the equipment is connected to the service unit.
Assignment:
Describe the characteristics of filmwise and dropwise condensation and how it may affect the
efficiency of the condensers.
Experiment 2: THE FILMWISE HEAT FLUX AND SURFACE HEAT TRANSFER COEFFICIENT
DETERMINATION AT CONSTANT PRESSURE
Objective:
To determine the filmwise heat flux and surface heat transfer coefficient at constant pressure
Procedures:
1. Circulate cooling water through the filmwise condenser starting with a minimum
value of 0.1 LPM.
2. Adjust the heater power to obtain the desired pressure at 1.01 bar.
3. When the condition is stabilized, record the steam (Tsat) & surface temperature
(Tsurf), Tin (T1) & Tout (T2), and flowrate.
Assignment:
1. Plot Heat Flux vs. Temperature Difference (Tsat - Tsurf).
2. Plot a Surface Heat Transfer Coefficient vs. Temperature Difference (Tsat -Tsurf).
Note: Power is calculated using the heat removed from the cooling water
(
).
19
Experiment 3: THE DROPWISE HEAT FLUX AND SURFACE HEAT TRANSFER COEFFICIENT
DETERMINATION AT CONSTANT PRESSURE
Objective:
To determine the dropwise heat flux and surface heat transfer coefficient at constant pressure
Procedures:
1. Circulate cooling water through the dropwise condenser starting with a minimum
value of 0.4 LPM.
2. Adjust the heater power to obtain the desired pressure at 1.01 bar.
3. When the condition is stabilized, record the steam ((Tsat) & surface temperature
(Tsurf), Tin (T3) & Tout (T4), and flowrate.
Assignment:
1. Plot Heat Flux vs. Temperature Difference (Tsat - Tsurf).
2. Plot Surface Heat Transfer Coefficient vs. Temperature Difference (Tsat -Tsurf).
3. Plot Heat Flux vs. Temperature Difference (Tsat - Tsurf) for filmwise and dropwise
condensation in a single graph. Plot also Surface Heat Transfer Coefficient vs.
Temperature Difference (Tsat -Tsurf) for filmwise and dropwise condensation in a
single graph. Compare and discuss the heat transfer coefficients between
filmwise and dropwise condensation.
20
Experiment 4: THE EFFECT OF AIR INSIDE CHAMBER
Objective:
Procedures:
1. Circulate cooling water through the filmwise condenser at the highest flowrate
until the pressure is reduced to below 1 bar.
2. Open the discharge valve and let an amount of air to enter the chamber.
Note: Increase of 0.01 bar indicates 1% of air is injected.
4. Regulate the water flow rate to the condenser starting with a minimum value of
0.4 LPM.
5. Adjust the heater power to obtain the desired pressure at 1.01 bar.
6. When the condition is stabilized, record the steam (Tsat) & surface temperature
(Tsurf), Tin (T3) & Tout (T4), and flowrate.
7. Repeat step 1-6 for dropwise condensation.
Assignment:
1. Plot Surface Heat Transfer Coefficient vs. Temperature Difference (Tsat - Tsurf)
with the presence of air, for filmwise and dropwise condensation respectively.
2. Plot Surface Heat Transfer Coefficient vs. Temperature Difference (Tsat - Tsurf)
with the presence of air and without presence of air in a single graph, for filmwise
and dropwise condensation respectively. Compare and discuss the effect of air
on heat transfer coefficients.
3. Describe the phenomena theoretically.
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EQUIPMENT MAINTENANCE
1.1
Heater
Cool down the equipment before draining the water inside the glass vessel so that the
heater will not be overheated when there is no water inside the vessel.
1.2
Condenser
Make sure tap water used is free from any contamination to prevent blockage inside
the condenser.
SAFETY PRECAUTION
1.3
Warning
High voltages exist and are accessible in the control panel. Return the unit to your
supplier for any servicing.
1.4
Cautions
1. Never splash water to the control panel. This will cause body injury and damage
to the equipment.
2. Never use your bare hand to test the AC Power Supply. It may cause hazardous
injury.
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The Perfect Gas Expansion Apparatus comes with one pressure vessel and one vacuum vessel. Both
vessels are made of glass tube. The vessels are interconnected with a set of piping and valves. A
large diameter pipe provides gradual or instant change. Air pump is provided to pressurize or evacuate
air inside the vessels with the valves configured appropriately. The pressure and temperature inside
the vessels are monitored with pressure and temperature sensors and clearly displayed by digital
indicator on the control panel. With an optional automatic data acquisition system, the modern version
of a classic Clement and Desormes experiment can be conducted as pressure and temperature
changes can be monitored continuously with the computer.
EXPERIMENTAL PROCEDURES
General Operating Procedures
General Start-up Procedures
1. Connect the equipment to single phase power supply and then switch on the unit.
2. Fully open all valves and check the pressure reading on the panel. This is to make
sure that the chambers are under atmospheric pressure.
3. Then, close all the valves.
4. Connect the pipe from compressive port of the pump to pressurized chamber or
connect the pipe from vacuum port of the pump to vacuum chamber.
5. Now, the unit is ready for use.
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Experiment 1: Boyles Law Experiment
Objectives:
To determine the relationship between pressure and volume of an ideal gas
To compare the experimental results with theoretical results
PRECAUTIONS:
When carrying out the experiment, pump pressure level should not exceed 2 bar as excessive
pressure may result in glass cylinder breaking.
Experimental Procedures:
1.
2.
3.
4.
5.
6.
7.
a)
b)
8.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
Switch on the compressive pump and allow the pressure inside chamber to increase up
to about 150kPa. Then, switch off the pump and remove the hose from the chamber.
Monitor the pressure reading inside the chamber until it stabilizes.
Record the pressure reading for both chambers before expansion.
Fully open V 02 and allow the pressurized air flows into the atmospheric chamber.
Record the pressure reading for both chambers after expansion.
The experimental procedures can be repeated for the following conditions:
From atmospheric chamber to vacuum chamber
From pressurized chamber to vacuum chamber
Calculate the PV value and prove the Boyles Law.
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Experiment 3: Isentropic Expansion Process
Objectives:
To demonstrate the isentropic expansion process
Experimental procedures:
1.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
2.
Connect the hose from compressive pump to pressurized chamber.
3.
Switch on the compressive pump and allow the pressure inside chamber to increase
until about 160kPa. Then, switch off the pump and remove the hose from the chamber.
4.
Monitor the pressure reading inside the chamber until it stabilizes. Record the pressure
reading PT 1 and temperature TT 1.
5.
Then, slightly open valve V 01 and allow the air flow out slowly until it reaches
atmospheric pressure.
6.
Record the pressure reading and temperature reading after the expansion process.
7.
Discuss the isentropic expansion process.
Experiment 4: Stepwise Depressurization
Objectives:
To study the response of the pressurized vessel following stepwise depressurization
Experimental procedures:
1.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
2.
Connect the hose from compressive pump to pressurized chamber.
3.
Switch on the compressive pump and allow the pressure inside chamber to increase
until about 160kPa. Then, switch off the pump and remove the hose from the chamber.
4.
Monitor the pressure reading inside the chamber until it stabilizes. Record the pressure
reading PT 1.
5.
Fully open valve V 01 and bring it back to the closed position instantly. Monitor and
records the pressure reading PT 1 until it becomes stable.
6.
Repeat step 5 for at least four times.
7.
Display the pressure reading on a graph and discuss about it.
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Experimental procedures:
1.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
2.
Connect the hose from compressive pump to pressurized chamber.
3.
Switch on the compressive pump and allow the pressure inside chamber to increase
until about 160kPa. Then, switch off the pump and remove the hose from the chamber.
4.
Monitor the pressure reading inside the chamber until it stabilizes. Record the pressure
reading PT 1.
5.
Fully open valve V 01 and bring it back to the closed position after few seconds.
Monitor and records the pressure reading PT 1 until it becomes stable.
6.
Display the pressure reading on a graph and discuss about it.
Experimental Procedures:
1.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
2.
Switch on the compressive pump and allow the pressure inside chamber to increase up
to about 150kPa. Then, switch off the pump and remove the hose from the chamber.
3.
4.
5.
Open V 02 and allow the pressurized air flows into the atmospheric chamber slowly.
6.
7.
26
a)
b)
8.
Calculate the ratio of volume and compares it with the theoretical value.
Objectives:
To determine the ratio of heat capacity
Experimental procedures:
1.
2.
3.
4.
5.
6.
Perform the general start up procedures in section 5.1. Make sure all valves are fully
closed.
Connect the hose from compressive pump to pressurized chamber.
Switch on the compressive pump and allow the pressure inside chamber to increase
until about 160kPa. Then, switch off the pump and remove the hose from the chamber.
Monitor the pressure reading inside the chamber until it stabilizes. Record the pressure
reading PT 1 and temperature TT 1.
Fully open valve V 01 and bring it back to the closed position after few seconds.
Monitor and records the pressure reading PT 1 and TT1 until it becomes stable.
Determine the ratio of heat capacity and compare with the theoretical value.