Controlreg 200/200P: Control Electronics

Control Electronics
ControlReg 200/200P
DATA SHEET
Integrated genset controller

and Automatic Voltage Regulator
Advantages
Cost effective solution
Standard controller features and display
Easy Genset configuration
AVR information displayed
Data logging
Predictive maintenance
Quick setup
Engine control
Start preparation (preheating or prelubrication)
For a detailed description of buttons and LEDs, please

read the Operators Manual.
Start/stop sequences with selectable no. of start

attempts
Voltage regulation
Local or remote start/stop
AC voltage measurement using Ph-N or Ph-Ph

connection
Stop sequence with cooling down

Selectable running feedback
Generator protection (ANSI)
Maximum excitation current 4A

(7A forcing, 10s)
U/F Function
Over-/undervoltage (27/59)
Voltage setpoint is adjustable between 90 up to

480 VAC
Over-/underfrequency (81)
Voltage stability setpoint
Overcurrent (51)
Soft Start function
Setup
Setup is easily done via a PC Windows through the Leroy-Somer Utility Software (password-protected).
The Leroy-Somer PC Utility Software offers additional features such as monitoring of all relevant information
during commissioning, saving and downloading of settings and downloading of software updates.
Furthermore, the settings can be accessed via the display push-buttons (password protected).
Language
Master language is English and furthermore, there are three additional languages that can be selected by the
user.
Translation
This function makes it possible to change all texts used in the unit.
www.emerson.com/epg
Control Electronics
ControlReg 200/200P
Terminal description
DATA SHEET
Application
The ControlReg 200 is a microprocessorbased control unit containing all necessary
functions for protection and control of a
generator set.
More than a simple genset controller, it
includes all the functions needed to control
the alternator as well.
Its a brand new concept with genset
controller and AVR function in one single
product.
The unit is equipped with an LCD screen
displaying all values and alarms. The
controller is a compact flexible unit
designed for the following applications:
- Built-in digital Automatic Voltage Regulator
- Automatic Mains Failure
- Generator protection
- Breaker control
The voltage regulator is compatible with
shunt excited LSA40/42/43/44 alternators
with the following characteristics: 50
and 60 Hz frequencies, re-connectable
and multi-voltage (operation on thermal
engines having at least 2-3-4 cylinders).
The supply voltage maximum is 227V
single phase or three phase.
The role of the AVR is to adjust the excitation
current in the exciter field according to the
desired alternator output.
When the neutral of the main stator
winding is connected to earth, the negative
terminal of the stator exciter must be
earthed as well.
Variants
- ControlReg 200, Auto Start module,
item number: AEM277RE001
- ControlReg 200P, AMF module,
item number: AEM277RE002
Accessories list
- USB cable, 3 m
(for Leroy-Somer PC Utility Software)
Term
Technical data
CANbus port: Engine interface

1
CAN-L
2
CAN-GND
3
CAN-H
DC power supply
4
BATT 5
BATT +
Inputs
6
Emergency stop
Outputs
7
8
9
Digital Output
10
11
Bi-directional
12
D+
Multi-inputs
13
Common
14
15
16
Resistive input,
0(4)20mA or binary
17
18
19
20
Common
Generator current measurement
21
Gen. current L3, s1
22
Gen. current L3, s2
23
Gen. current L2, s1
24
Gen. current L2, s2
25
Gen. current L1, s1
26
Gen. current L1, s2
Mains voltage measurement
27
Mains voltage neutral
29
Mains voltage L1
31
Mains voltage L2
33
Mains voltage L3
Generator voltage measurement
34
Gen. neutral
36
Gen. voltage L1
38
Gen. voltage L2
40
Gen. voltage L3
AVR Supply
X2
Power Supply X1
Power Supply +
Excitation output
EAlternator Excitation E+
Alternator Excitation +
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Description
CanBus J1939 protocol,
for engine communication
interface
MOSFET Output
Bi-directional input
Common for term. 14...19
Configurable multi-input
Common for term. 14...19
GENERATOR CURRENT
MAINS VOLTAGE
GENERATOR VOLTAGE
SHUNT
Field Excitation Output
Control Electronics
ControlReg 200/200P
Technical specification
DATA SHEET
Electrical data
Auxiliary Supply
DC 8.0V to 35.0V, Continuous Power Supply

Reverse protection -35 VDC continuously
Power consumption < 3W
Dropout cranking
Able to survive 0 V for 10 ms
Load Dump
ISO 7637-2 (24VDC system - Test pulse 5)

Power supply ports:
123V/1/100ms
174V/8/350ms
Measuring input voltage
3-Phase 4 wires
15VAC-277VAC (Ph-N)
3-Phase 3 wires
30VAC-480VAC (Ph-Ph)
Single phase 2 wires
15VAC-277VAC (Ph-N)
Voltage Input frequency
50/60 Hz selectable
Range 45Hz to 70Hz
In the range, guarantied response time for alarm handling. During
cranking, lower frequencies will be detected.
Measuring input current
5A / 1A (rated) Class II
Current overload:
2 x In, 60 seconds
4 x In, 10 seconds
Voltage Input Impedance
1.2-1.5 M Ohms
Protection Response time
(Delay set to min.) Generator:

Reverse power < 400ms
Power/overload < 400ms
Overcurrent < 400ms
Over-/undervoltage < 400ms
Over-/underfrequency < 400ms
Fast overcurrent < 300ms
Accuracy on AC voltage
measurement
Class 2.0 to IEC/EN 60688

RMI inputs: Resistance measurement input, range from
0-7500ohms with wire fail detection
Range:
0-2500 Ohm Class 2
Range: 2500-7500 Ohm Class 4
Analogue input
Analogue input: From active transducer

Current: (0)420mA
Impedance: 100 ohms
with wire fail detection
Class 2
Binary input: dry contact inputs, with cable supervision
Digital inputs trigger levels:
active from 0 to 1.6 Vdc
Inactive from 1.7 to power supply voltage
MPU input
Voltage range: 1.5 to 25 VAC RMS

Frequency range: 10 to 10KHz
Accuracy 1/10 [Hz] @ 10 to 99.9 [Hz], 1 [Hz] @ 100 to 10000 [Hz]
Digital outputs
Current: 6A current rating on 2xDO

Current: 0.5A current rating on 3xDO
www.emerson.com/epg
Control Electronics
ControlReg 200/200P
Service Port
Standard USB-B plug (Standard USB A/B cable)
Voltage range
115 VAC to 415 VAC @ 50 Hz

120 VAC to 480 VAC @ 60 Hz
AC supply voltage
(X1 and X2 terminals)
90 VAC to 277 VAC @ 50 Hz or 60 Hz
Voltage regulation accuracy
+/- 0.5 % for a total harmonics content below 3 %
Excitation characteristics (the

temperature rise of the exciter
field does not exceed 60K)
Without load
Io = 0.6 to 1A
With load
Maximum continuous Iexc = 4A
Forcing (10s)
Maximum I exc = 7A
Exciter field resistance
10 to 30 ohms
Environment
Working conditions
Temperature: (-30 to +70)C
Storage Condition
Temperature: (-40 to +85)C
Protective Level
IP65 from front

Terminals: IP20
To IEC/EN 60529
Material
All plastic materials are self-extinguishing
Climate
95%RH, IEC 60068-2-30, test Db IEC 60255-1
Vibration
313.2 Hz: 2 mmpp. 13.2100 Hz: 0.7g (peak)

To IEC 60068-2-6 and IACS UR E10
325 Hz: 3.2 mmpp. 25100 Hz: 4.0g (peak)
To IEC 60068-2-6 and IACS UR E10
1060 Hz: 0.15mmpp. 60150 Hz: 1g (peak)
To IEC 60255-21-1 Response (class 2)
10150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock
50g, 11msec, half sine IEC 60068-2-27, test Ea

Tested with 3 impacts in each direction in all 3 axes.
Total 18 per test. IEC 60255-21-2 10g EUT ON, 30g EUT OFF
Bump
20 g, 16msec, half sine IEC 60255-21-2 (Class 2)
Safety
(insulation Intensity)
Installation category (overvoltage category) III, 300V,

pollution degree 2. IEC 60255-27
Altitude
2.000m
Sizes
Dimensions
Length 131mm - Heigth 111mm - Depth 67mm
Weight
410 grams without connectors
Mounting
Panel mounted - Cut out: 92 x 112 mm
Standards
Approval
CE
EMC marking
To IEC/EN 60255-26
www.emerson.com/epg
5265 en - 2016.04 / b
DATA SHEET
Electrical data

Controlreg 200/200P: Control Electronics

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Control Electronics

Integrated genset controller

For a detailed description of buttons and LEDs, please

Start/stop sequences with selectable no. of start

Local or remote start/stop

AC voltage measurement using Ph-N or Ph-Ph

Stop sequence with cooling down

Generator protection (ANSI)

Maximum excitation current 4A

Voltage setpoint is adjustable between 90 up to

Voltage stability setpoint

Soft Start function

CANbus port: Engine interface

Common for term. 14...19

Field Excitation Output

DC 8.0V to 35.0V, Continuous Power Supply

Able to survive 0 V for 10 ms

ISO 7637-2 (24VDC system - Test pulse 5)

Measuring input voltage

Single phase 2 wires

Voltage Input frequency

Measuring input current

Voltage Input Impedance

Protection Response time

(Delay set to min.) Generator:

Class 2.0 to IEC/EN 60688

Analogue input: From active transducer

Voltage range: 1.5 to 25 VAC RMS

Current: 6A current rating on 2xDO

Standard USB-B plug (Standard USB A/B cable)

115 VAC to 415 VAC @ 50 Hz

90 VAC to 277 VAC @ 50 Hz or 60 Hz

Voltage regulation accuracy

+/- 0.5 % for a total harmonics content below 3 %

Excitation characteristics (the

Maximum continuous Iexc = 4A

Exciter field resistance

Temperature: (-30 to +70)C

Temperature: (-40 to +85)C

IP65 from front

All plastic materials are self-extinguishing

95%RH, IEC 60068-2-30, test Db IEC 60255-1

313.2 Hz: 2 mmpp. 13.2100 Hz: 0.7g (peak)

50g, 11msec, half sine IEC 60068-2-27, test Ea

20 g, 16msec, half sine IEC 60255-21-2 (Class 2)

Installation category (overvoltage category) III, 300V,

Length 131mm - Heigth 111mm - Depth 67mm

410 grams without connectors

Panel mounted - Cut out: 92 x 112 mm

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