Ra 51350

Bladder-type accumulators
RA 51350/04.13
Replaces: 05.12
1/30
Model HAB
5000 psi pressure gauge
1/4" NPT male
Part number: R978048671
Component series 5X
Nominal capacity 1 quart to 15 gallons
Maximum operating pressure 6000 PSI
Contents
Features
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Hydraulic accumulator according to ASME Section VIII pressure vessel code or CRN/TSSA certification.
Ordering code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bladder material for different applications
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use:
Standard models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Energy storing in systems with intermittent operation
Bladder specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Energy reserve for emergencies
Sizing calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compensation for leakage losses
Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Impact and vibration damping
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Compensation of flow in the case of changes in pressure

and temperature
Installation & operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safety notes & regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
For complete details on HAB-4X design, refer to data sheet

RE 50170.
2/30
Bosch Rexroth Corp. | Hydraulics
HAB5X | RA 51350/04.13
Ordering Code
HAB
10 207 5X
01
02
Accumulator
01 Model designation
03
04
/1
S09
05
06
07
ASME
08
09
10
11
12
13
HAB
Nominal volume (L)

1.0 liter = (1 quart)
4.0 liter = (1 gallon)
10 liter = (2.5 gallon)
10
20
02 20 liter = (5 gallon)
03
35 liter = (10 gallon)
35
40
50
Maximum pressure
207 bar (3000 PSI)
207
275 bar (4000 PSI)
275
345 bar (5000 PSI, 10, 20, 35 and 50 liter only)
345
414 bar (6000 PSI, 10, 20, 35 and 50 liter only)
414
Design series
04 5X design
5X
Pre-charge pressure
05 Nitrogen gas pre-charge pressure
1 bar (15 PSI) standard precharge. (Consult factory for customer specific pre-charges)
G09
1" NPT (only 1 liter size)
N05
11/4" NPT (only 4 liter size)
N06
2" NPT (10 to 50 liter sizes)
N08
06 11/2" SAE 4 bolt flange, code 62 (only 5000/6000 PSI, 10 - 50 liter sizes)
07
08
S09
15/8"-12UN (#20 SAE, only 4 liter size)
U08
17/8"-12UN (#24 SAE, 10 to 50 liter sizes)
U09
15/16"-12UN (#16 SAE, only 1 liter size)
U14
Fluid port design

Bottom repairable threaded connection
Top repairable threaded connection
GT
Bottom repairable threaded connection, high flow
HG
Bottom repairable flanged connection
Top repairable flanged connection
FT
Bottom repairable flanged connection, high flow
HF
Gas valve connection

207/275 bar rated units (3000/4000 PSI)
345/414 bar rated units (5000/6000 PSI)
Bladder material
Nitrile (Buna)
Fluoro-Elastomer (Viton)
E
Note: Viton is a trademark of DuPont
Butyl
I
L
Cold weather nitrile
T
1
Inside shell surface

Plain steel
Phenolic Coating
Inside fluid port surface

12 Plain steel
13
Extreme low temp nitrile

Shell Material
10 Steel
11
S07
2" SAE 4 bolt flange, code 61 (only 3000 PSI, 10 - 50 liter sizes)
Hydrin - Eco
09
/1
Fluid port connection

G2 BSPP (10 to 50 liter sizes)
Certificate type
ASME certification
CRN1 (Canadian Registration No.) certification
= not available on all configurations
1
ASME
CRN
RA 51350/04.13 | HAB5X
Hydraulics | Bosch Rexroth Corp.
3/30
General Information
1. Applications
Hydro-pneumatic accumulators can be used for the following
functions:
1. Store power for intermittent duty cycles thus economizing
pump drive power.
2. Provide energy or standby power
3. Compensate for leakage loss
4. Suspension in vehicles
5. Dampen pulsations and shocks of a periodic nature.
2. Principals of Operation
Hydraulic accumulators are hydrostatic units, which can store a
certain amount of energy and make it available to the hydraulic
system when required.
4
5
5
1
1 Vessel
1 Vessel
2 Bladder
2 Bladder
3 Fluid port assy
3 Fluid port assy
4 Gas valve
4 Gas valve
5 Nameplate*
5 Nameplate*
* Top repairable accumulators don't have metallic nameplates.
TR units are identified by adhesive labels affixed to the vessel.
4/30
HAB5X | RA 51350/04.13
Standard ASME models

Fluids are hardly compressible, whereas gases feature high
compressibility. The operating principle of all gas-loaded hydraulic accumulators is based on this difference.
Hydraulic accumulators basically consist of a fluid and a gas
section with a gas-tight separating element. The fluid section is
connected to the hydraulic circuit.
When a certain amount of pressurized gas is pressurized to
a higher fluid pressure, the gas volume decreases as the fluid
pressure rises.
When the minimum operating pressure is reached, a small oil

volume is to be maintained between the bladder and the fluid
volume (approx. 10 % of the nominal capacity of the hydraulic
accumulator), in order that the bladder does not hit the valve
during every expansion process.
An example accumulator nameplate is shown in the following
figure:
When the fluid pressure falls, the fluid is pressed back into the
hydraulic system through expansion of the gas until the pressure is again balanced.
Bladder-type accumulators consist of a seamless cylindrical
pressure vessel (1) made of high-tensile steel.
The accumulator is subdivided into a gas and a fluid side by an
elastic bladder (2) mounted in the interior of the vessel.
The bladder is charged with nitrogen to the specified gas
charge pressure p0 by means of gas valve (4).
When the fluid is pressed into the accumulator, the gas in the
bladder is compressed and hence the pressure increases. The
gas volume reduces and on the fluid side, the fluid can flow
into the accumulator. As soon as the pressure on the fluid side
falls below the gas pressure, the accumulator is emptied.
Fluid port assembly (3) is provided in the oil port of the bladder-type accumulator and closes when the pressure on the gas
side is higher than on the fluid side. This prevents draining of
the bladder into the oil channel and thus the bladder from being destroyed.
Standard ASME models

Volume Size
Material Number
DCH Designation
1 Quart
R978045718
HAB1-207-5X/1N05G-6N111-ASME
1 Quart
R978045719*
HAB1-207-5X/1U14G-6N111-ASME
1 Gallon
R978045720
HAB4-207-5X/1N06G-6N111-ASME
1 Gallon
R978045721*
HAB4-207-5X/1U08G-6N111-ASME
2.5 Gallon
R978045722
HAB10-207-5X/1N08G-6N111-ASME
2.5 Gallon
R978045724*
HAB10-207-5X/1U09G-6N111-ASME
2.5 Gallon
R978045726
HAB10-207-5X/1S09F-6N111-ASME
5 Gallon
R978045734
HAB20-207-5X/1N08G-6N111-ASME
5 Gallon
R978045736*
HAB20-207-5X/1U09G-6N111-ASME
5 Gallon
R978045738
HAB20-207-5X/1S09F-6N111-ASME
10 Gallon
R978045746
HAB35-207-5X/1N08G-6N111-ASME
10 Gallon
R978045748*
HAB35-207-5X/1U09G-6N111-ASME
10 Gallon
R978045750
HAB35-207-5X/1S09F-6N111-ASME
11 Gallon
R978045758
HAB40-207-5X/1N08G-6N111-ASME
11 Gallon
R978045759
HAB40-207-5X/1U09G-6N111-ASME
11 Gallon
R978045760
HAB40-207-5X/1S09F-6N111-ASME
15 Gallon
R978045764
HAB50-207-5X/1N08G-6N111-ASME
15 Gallon
R978045766*
HAB50-207-5X/1U09G-6N111-ASME
15 Gallon
R978045768
HAB50-207-5X/1S09F-6N111-ASME
* Indicates GoTo Products
RA 51350/04.13 | HAB5X
5/30
Specifications
Function & performance data
Bottom Repairable, 3000/4000 PSI Nominal volume (GAL)
1 QT
1G
2.5 G
5G
10 G
11 G
15 G
1.2
3.8
9.8
19.7
37.0
41.5
56.4
4000
4000
4000
4000
4000
4000
4000
2.5 G
5G
10 G
15 G
9.8
19.7
37.0
56.4
Max operating pressure (PSI)
6000
6000
6000
6000
Nominal volume (GAL)
2.5 G
5G
10 G
11 G
15 G
Effective gas volume (L)
9.8
19.7
37.0
41.5
56.4
4000
4000
4000
4000
4000
2.5 G
5G
10 G
15 G
9.8
19.7
37.0
56.4
6000
6000
6000
6000

Bottom Repairable, 5000/6000 PSI Nominal volume (GAL)
Top Repairable, 3000/4000 PSI
Top Repairable, 5000/6000 PSI

Operating Temperature Range
Nitrile, Buna-n (NBR)
5F
to
212F
Hydrin epichlorohydrin (ECO)
-26F
to
239F
Viton
-4F
to
284F
fluroelastomer (FKM)
Butyl (IIR)
5F
to
248F
Extreme low temp nitrile
-40F
to
200F
Cold weather nitrile
-50F
to
158F
1 QT
1G
2.5 G
5G
10 G
11 G
15 G
30
80
160
160
160
160
160
Flow Output
(Standard SAE fluid port, max flow
rate dependant on fluid viscosity
and accumulator orientation)
Max flow rate (GPM)
Pre-Charge Ratio Limitation
Maximum ratio of system pressure to pre-charge pressure, 4:1
Mounting Position
Bosch Rexroth bladder accumulators in the 1Qt to 15 gallon design can be installed in
either vertical or non-vertical orientations. When mounted vertically or at an angle, the
fluid port must be at the bottom of the installation. Installation recommendations change
based on application types as follows:
Energy Storage
Vertical installation is preferred. Non-vertical installations can result in performance reduction.
Pulsation Dampening
Any installation from vertical to horizontal.
Leakage Compensation
Volume and Pressure Compensation
Please consult factory if further review of your specific application type is needed.
Fluid
Mineral oils to DIN 51524, HFC to ISO 12922, other fluids compatible with bladder
compounds listed.
Gas
Note:
Nitrogen gas with typical purity 99.99%

Viton is
a trademark of DuPont
6/30
HAB5X | RA 51350/04.13
Sizing calculations
The majority of applications use accumulators to store energy
for intermittent duty cycles or to provide a source of emergency
power. In either case, the problem is determining the optimum
size and precharge of the accumulator.
Accumulator sizing is based on the gas charge. The change
in gas volume and pressure determines the amount of liquid
that can be added or withdrawn. However, unlike mechanical springs, compressing a gas tends to heat it, raising the
pressure above what would be expected from compression
alone. Expanding a gas tends to cool it, reducing the pressure
below that caused by expansion alone. Either of these effects
can substantially affect accumulator sizing. Expansion (or
compression) of a gas resulting in a change of gas temperature produces adiabatic expansion. When an accumulator is
discharged rapidly, there is not enough time for sufficient heat
transfer through the accumulator walls and adiabatic expansion
occurs.
If the expansion (or compression) occurs slowly, there is
sufficient time for heat to be added (or subtracted) by the
accumulator wall to maintain a constant gas temperature and
isothermal expansion occurs. The median of these two states
of expansion can be partially adiabatic.
The following relationships apply: the gas pre-charge pressure

is to be slightly lower than the minimum hydraulic pressure
so that the bladder does not continually contact the oil valve
(wear).

p0 0.9 p1
(1)
The maximum hydraulic pressure is not to exceed 4 times the

pre-charge pressure; otherwise, the elasticity of the bladder or
diaphragm will be adversely affected. Also, excessive changes
in pressure result in considerable heating of the gas. Reducing
the pressure differential between p1 and p2 increases bladder
service life. On the other hand, it must be taken into account
that a lower pressure differential also reduces the utilization of
available storage capacity.
Bladder-type accumulators

p2 4 p0
(2)
When carrying out the calculations for an accumulator, the

following pressures are of primary importance:
p0 = Gas pre-charge pressure at room temperature

and with liquid chamber drained
p1 = Minimum operating pressure

p2 = Maximum operating pressure
Oil volumes
The gas volumes V0 V2 correspond to the pressures p0
p2. Here, V0 is the rated volume of the accumulator.
b)

The available oil volume V corresponds to the difference

between the oil volume V1 and V2.
V = V2 V1
(3)
The variable gas volume for a given pressure difference is

determined according to the following equations:
a)

For isothermal change of state of gases, the following

equation applies:
p0 Vo = p1 V1 = p2 V2
(4.1)
The isothermal equation is used when the change in the gas

volume takes place so slowly that there is sufficient time for the
complete exchange of heat to take place between the nitrogen
and its surroundings. The result is a constant temperature.
For adiabatic change of state of gases, the following

formula applies:
p0 Vno = p1 Vn1 = p2 Vn2
(4.2)
n = relationship of the specific heats of the gas (adiabatic

component); n = 1.4 for nitrogen. The equation for adiabatic
change of state is used when the change in the gas volume
takes place so rapidly that the temperature of the nitrogen also
changes.
In most cases the changes of state tend to follow the adiabatic
rather than the isothermal laws. It is often the case that the
charge takes place isothermally and the discharge adiabatically. Considering the equations (1) and (2), V is about 50 to
70% of the rated accumulator volume. The following formula
can act as a guideline for sizing accumulators:

V0 = 1.5 ... 3x V
(5)
RA 51350/04.13 | HAB5X
7/30
Sizing calculations
Calculation diagrams
Correction factors Ki and Ka
The formula (4.1) and (4.2) are converted into diagrams on

page 8 for graphic calculation purposes. Depending on the
type of problem, the available oil volume, the accumulator size
or the pressures can be determined.
The formula (4.1) and (4.2) apply to ideal gases only. In practice, at pressures above 200 bar (2900 PSI), the behavior of
real gases deviates markedly from that of the ideal gases. This
makes it necessary to use correction factors. These are to be
taken from the following diagrams. The correction factors, with
which the ideal discharge volume V must be multiplied, are in
the range of 0.6 1.
Adiabatic
real
Isothermal
ideal
KA
real
1.0
ideal
Ki
1.0
0.9
P2 =
200
b
ar
0.9
=2
0.8
P2
0.7
40
0
00
bar
=
30
P2
Ki
Ka
P2
0.6
0.8
0b
ar
40
0
0.7
=3
00
bar
ba
r
ba
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P1/P2
Using the diagrams
0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P1/P2
How to use the calculation diagrams
With the pre-charge pressure (p0) and the minimum and
Similarly, pressures can be determined if the volume is known.
Gas pre-charge pressure

V (cu. in.)
V2
0
S2
p
Available
oil volume
maximum system pressures (p1 and p2) known, the available

volume can be determined from the charts. Vertical lines are
drawn from p1 and p2 to intersect the appropriate pre-charge
curve. From the points of intersection, horizontal lines are then
drawn to the left axis. Here V1 and V2 can be determined for
the various sizes of accumulators. The difference between
these values is the available volume.
V1
P
1
p (psi)
P
2
Working pressure range
8/30
HAB5X | RA 51350/04.13
Sizing calculations
Pressure-Volume Curve, Adiabatic Relationship; Bladder Type Accumulator

(P
SI
G
20
2 1/2
1/4
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
0
140
0
20
00
600
400
300
200
140
60
80
100
100
4000
5000
6000
10
50
3000
14
100
10
25
2000
250
100
1400
250
1000
500
50
600
200
400
500
300
150
200
300
750
75
200
140
400
PR
750
1000
40
30
250
1250
40
100
EC 20
HA
RG
E
300
500
P0 G
AS
1500 1000
40
125
80
100
350
600
PR
ES
SU
RE
1250
50
150
60
400
700
2000
1750
450
800
20
AVAILABLE VOLUME (CUBIC INCHES)
2250 1500
OPERATING PRESSURES P1 and P2 (PSIG)
2 1/2
NOMINAL ACCUMULATOR
SIZE VO IN GALLONS
1/4
0
200
0
140
0
100
600
300
400
200
80
100
140
PS
IG
)
OPERATING PRESSURES P1 and P2 (PSIG)
4000
5000
6000
3000
10
50
10
25
2000
250
100
1400
250
100
1000
200
50
600
20
150
500
500
75
400
200
300
400
200
750
300
14
30
140
100
60
300
500
250
1250
750
40
125
80
100
1500 1000
1000
350
600
60
1250
50
150
40
400
700
2000
1750
450
800
P0 G
AS P
REC 20
HAR
GE
PR
ES
SU
RE
40
(
2250 1500
20
AVAILABLE VOLUME (CUBIC INCHES)
Pressure-Volume Curve, Isothermal Relationship; Bladder Type Accumulator
RA 51350/04.13 | HAB5X
9/30
Unit dimensions, 1 quart and 1 gallon accumulators, HAB5X ASME

Nominal
Max allow
Overall
Size
work pres
Length A
Length B
Shell
C
Fluid Port
1 Quart
(1 Liter)
3000 PSI
(207 bar)
or
4000 PSI
(275 bar)
11-1/2"
(292 mm)
7-5/8"
(194 mm)
4-1/2"
(114 mm)
1 Gallon
(4 Liter)
3000 PSI
(207 bar)
or
4000 PSI
(275 bar)
16-7/8"
(425 mm)
11"
(279 mm)
6-3/4"
(171 mm)
Con. D
1" NPT
#16 SAE
Bleeder Port
Length F
1-5/8"
(41 mm)
2"
(51 mm)
2-3/8"
(60 mm)
3-3/8"
(86 mm)
1 1/4" NPT
#20 SAE
Wrench
Approx
Con. G
Loc. H
Flats J
Weight
1/8" NPT
15/16"
(24 mm)
1-1/2"
(38 mm)
10 lbs
(4.5 kg)
1/4" NPT
1-1/2"
(38 mm)
#6 SAE
1-5/8"
(38 mm)
2-1/4"
(57 mm)
34 lbs
(15 kg)
Unit drawings, 1 quart and 1 gallon accumulators

GAS
VALVE
Notes:
1. All dimensions are nominal
CAUTION
2. Tolerance on overall length "A"

is 1/2" ( 12.7 mm)
USE NITROGEN GAS ONLY
1. PRE-CHARGE UNIT TO DESIRED PRESSURE

BEFORE OPERATING.
2. FOLLOW PRE-CHARGE INSTRUCTIONS ON THE
NAMEPLATE.
3. DO NOT DISASSEMBLE WHILE UNDER PRESSURE.
BLEEDER PORT
CONNECTION
"G"
#6 SAE
1/4"-18
NPT THD
1/8"-27
NPT THD
1"-11.5 NPT THD
Fluid Port and Bleeder Port Connections

with Thread Types
FLUID PORT
CONNECTION
"D"
1/8"-27
NPT THD
3. No dimensional changes are necessary

when units are dual rated for ASME and
CRN
F
WRENCH FLATS
"J"
#16 SAE
(1-5/16"-12 UN)
1 Quart Fluid Ports
(9/16"-18 UNF)
#20 SAE
1-1/4"-11.5 NPT THD
(1-5/8"-12 UN)
1 Gallon Fluid Ports
10/30 Bosch Rexroth Corp. | Hydraulics
HAB5X | RA 51350/04.13
Unit dimensions, 2.5 to 15 gallon accumulators (3000/4000 PSI), HAB5X ASME (Bottom Repairable)
Nominal
Max allow
Overall
Size
work pres
Length A
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
3000 PSI
(207 bar)
3000 PSI
(207 bar)
or
4000 PSI
(275 bar)
3000 PSI
(207 bar)
3000 PSI
(207 bar)
or
4000 PSI
(275 bar)
Shell
21-3/8"
(543 mm)
Length B
Fluid Port
C
15-5/8"
(397 mm)
9-1/16"
(230 mm)
21-7/8"
(556 mm)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
E
2-13/16" (71 mm)
Length F
2" NPT
#24 SAE
27-7/8"
(708 mm)
91/16"
(230 mm)
34-1/8"
(867 mm)
2" SAE Flange
3-1/2"
(89 mm)
2-13/16" (71 mm)

3-1/2"
(89 mm)
2-13/16" (71 mm)

3-1/2"
(89 mm)
2" NPT
#24 SAE
3" (76 mm)
2" SAE Flange
2-13/16" (71 mm)

3-1/2"
(89 mm)
2" NPT
#24 SAE
G2 ISO 228
2-7/8"
(73 mm)
NA
1-3/4"
(44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
1-3/4"
(44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
1/4" NPT
4" (102 mm)
1-3/4"
(44 mm)
NA
#6 SAE
3" (76 mm)
2-7/8"
(73 mm)
2-3/4" (70 mm)
1/4" NPT
4" (102 mm)
1-3/4"
(44 mm)
NA
#6 SAE
G2 ISO 228
Weight
NA
NA
1/4" NPT
4" (102 mm)
Flats J
NA
#6 SAE
3" (76 mm)
Approx
2-3/4" (70 mm)
1/4" NPT
4" (102 mm)
Wrench
NA
#6 SAE
3" (76 mm)
G2 ISO 228
2" SAE Flange
1/4" NPT
2-13/16" (71 mm)
2" NPT
#24 SAE
Loc. H
NA
4" (102 mm)
G2 ISO 228
54-3/4"
3000 PSI (1391 mm)
49"
91/16"
(207 bar)
(1245 mm) (230 mm)
or
4000 PSI
55-1/4"
(275 bar) (1403 mm)
3000 PSI
(207 bar)
59-7/8"
3000 PSI (1521 mm) 54-1/8"
91/16"
(207 bar)
(1375 mm) (230 mm)
or
4000 PSI
60-3/8"
(275 bar) (1534 mm)
3000 PSI
(207 bar)
77-3/4"
3000 PSI (1975 mm)
72"
91/16"
(207 bar)
(1829 mm) (230 mm)
or
4000 PSI
78-1/4"
(275 bar) (1988 mm)
Con. G
#6 SAE
2" NPT
#24 SAE
3-1/2"
(89 mm)
3" (76 mm)
G2 ISO 228
3000 PSI
(207 bar)
10 Gallon
(35 Liter)
Con. D
2" SAE Flange
2" SAE Flange

33-5/8"
(854 mm)
Bleeder Port
1-3/4"
(44 mm)
NA
2-7/8"
(73 mm)
80 lbs
(36 kg)
120 lbs
(54 kg)
220 lbs
(100 kg)
240 lbs
(109 kg)
305 lbs
(138 kg)
2-3/4" (70 mm)
Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 3000/4000 PSI)

GAS
VALVE
Notes:
is 1/2" ( 12.7 mm)
CAUTION

BEFORE OPERATING.
NAMEPLATE.

CRN
BLEEDER PORT
CONNECTION
"G"

with Thread Types or Flange Types
WRENCH FLATS
"J"
FLUID PORT
CONNECTION
"D"
#6 SAE
1/4"-18
NPT THD
2"
2" SAE SPLIT FLANGE
CODE 61
NOT PERMISSIBLE FOR 4,000 PSI
(9/16"-18 UNF)
2"-11.5 NPT THD
#24 SAE
(1-7/8"-12 UN THD)
G2 - ISO 228 THD
RA 51350/04.13 | HAB5X
Hydraulics | Bosch Rexroth Corp. 11/30
Unit dimensions, 2.5 to 15 gallon accumulators (5000/6000 PSI), HAB5X ASME (Bottom Repairable)
Nominal
Max allow
Overall
Size
work pres
Length A
2.5 Gallon
(10 Liter)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
5 Gallon
(20 Liter)
10 Gallon
(35 Liter)
15 Gallon
(50 Liter)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
Shell
Length B
Fluid Port
C
Con. D
2" NPT
22-3/4"
(578 mm)
23-1/4" (591 mm)
#24 SAE
16"
9-9/16"
(406 mm) (243 mm)
1-1/2" SAE Flange
35"
(889 mm)
#24 SAE
2" NPT
281/4"
9-9/16"
(718 mm) (243 mm)
1-1/2" SAE Flange
55-3/4"
(1416 mm)
#24 SAE
2" NPT
49"
9-9/16"
(1245 mm) (243 mm)
1-1/2" SAE Flange
79-1/4"
(2013 mm)
#24 SAE
2" NPT
79-3/4" (2026 mm)
721/2"
9-9/16"
(1842 mm) (243 mm)
80-1/4" (2038 mm)
2-1/2"
(64 mm)
3"
(76 mm)
2-1/2"
(64 mm)
3"
(76 mm)
Bleeder Port
Loc. H
Flats J
Weight
3-1/2"
(89 mm)
1/4" NPT
1-3/4"
(44 mm)
2-7/8"
(73 mm)
#6 SAE
2-3/4"
(70 mm)
NA
4-1/2"
(114 mm)
3-1/2"
(89 mm)
1/4" NPT
#6 SAE
1-3/4"
(44 mm)
2-1/2"
(64 mm)
3"
(76 mm)
NA
1/4" NPT
#6 SAE
1-3/4"
(44 mm)
NA
1/4" NPT
#6 SAE
1-3/4"
(44 mm)
NA
4-1/2"
(114 mm)
2-7/8"
(73 mm)
485 lbs
2-3/4" (220 kg)
(70 mm)
4" (102 mm)

2-1/2"
(64 mm)
2-7/8"
(73 mm)
335 lbs
2-3/4" (152 kg)
(70 mm)
NA
4-1/2"
(114 mm)
3-1/2"
(89 mm)
2-7/8"
(73 mm)
220 lbs
2-3/4" (100 kg)
(70 mm)
NA
4-1/2"
(114 mm)
3-1/2"
(89 mm)
120 lbs
(54 kg)
NA
4" (102 mm)
G2 ISO 228
1-1/2" SAE Flange
Approx
Con. G
4" (102 mm)
G2 ISO 228
56-3/4" (1441 mm)
Wrench
Length F
4" (102 mm)
G2 ISO 228
36" (914 mm)
56-1/4" (1429 mm)
3"
(76 mm)
G2 ISO 228
23-3/4" (603 mm)
35-1/2" (902 mm)
NA
Unit drawings, 2.5 to 15 gallon accumulators (Bottom Repairable, 5000/6000 PSI)

GAS
VALVE
Notes:
CAUTION

BEFORE OPERATING.
NAMEPLATE.
BLEEDER PORT
CONNECTION
"G"
F
WRENCH FLATS
"J"
FLUID PORT
CONNECTION
"D"

is 1/2" ( 12.7 mm)
CRN
#6 SAE
1/4"-18
NPT THD
(9/16"-18 UNF)
2"-11.5 NPT THD
#24 SAE
(1-7/8"-12 UN THD)
121 "
G2 - ISO 228 THD
1-1/2" SAE SPLIT FLANGE

CODE 62
HAB5X | RA 51350/04.13
Unit dimensions, 2.5 to 15 gallon accumulators (3000/4000 PSI), HAB5X ASME (Top Repairable)
Nominal
Max allow
Overall
Size
work pres
Length A
3000 PSI
(207 bar)
2.5 Gallon
(10 Liter)
3000 PSI
(207 bar)
or 4000 PSI
(275 bar)
3000 PSI
(207 bar)
5 Gallon
(20 Liter)
3000 PSI
(207 bar)
or 4000 PSI
(275 bar)
3000 PSI
(207 bar)
or 4000 PSI
(275 bar)
3000 PSI
(207 bar)
11 Gallon
(40 Liter)
3000 PSI
(207 bar)
or 4000 PSI
(275 bar)
3000 PSI
(207 bar)
15 Gallon
(50 Liter)
Fluid Port
C
15-1/2"
(394 mm)
9-1/16"
(230 mm)
21-1/2"
(546 mm)
33"
(838 mm)
27-1/2"
(699 mm)
91/16"
(230 mm)
2" SAE Flange
2-13/16" (71 mm)
2" NPT
#24 SAE
2" SAE Flange

48-1/4"
91/16"
(1226 mm) (230 mm)
3-1/2"
(89 mm)
3" (76 mm)
3" (76 mm)
G2 ISO 228
2" SAE Flange
54-1/8"
91/16"
(1375 mm) (230 mm)
60-1/8"
(1527 mm)
2-13/16" (71 mm)
3" (76 mm)
G2 ISO 228
2" SAE Flange
77-1/2"
(1969 mm)
72"
91/16"
3000 PSI
(1829 mm) (230 mm)
(207 bar)
or 4000 PSI
78"
(275 bar) (1981 mm)
2-13/16" (71 mm)
3-1/2"
(89 mm)
3" (76 mm)
G2 ISO 228
Weight
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
1/4" NPT
1-3/4"
#6 SAE (44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
1/4" NPT
1-3/4"
#6 SAE (44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
1/4" NPT
1-3/4"
#6 SAE (44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
NA
NA
4" (102 mm)
2" NPT
#24 SAE
3-1/2"
(89 mm)
Approx
Flats J
1-3/4"
#6 SAE (44 mm)
4" (102 mm)
2" NPT
#24 SAE
3-1/2"
(89 mm)
Wrench
NA
1/4" NPT
4" (102 mm)

2-13/16" (71 mm)
Loc. H
NA
2-13/16" (71 mm)
2" NPT
#24 SAE
Con. G
4" (102 mm)
2" NPT
#24 SAE
3-1/2"
(89 mm)
3" (76 mm)
G2 ISO 228
54-1/4"
(1378 mm)
59-5/8"
(1514 mm)
Length F
G2 ISO 228
33-1/2"
(851 mm)
53-3/4"
(1365 mm)
Bleeder Port
Con. D
2" SAE Flange
3000 PSI
(207 bar)
10 Gallon
(35 Liter)
21"
(533 mm)
Shell
Length B
1/4" NPT
1-3/4"
#6 SAE (44 mm)
2-7/8"
(73 mm)
NA
2-3/4" (70 mm)
4" (102 mm)
80 lbs
(36 kg)
120 lbs
(54 kg)
220 lbs
(100 kg)
240 lbs
(109 kg)
305 lbs
(138 kg)
Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 3000/4000 PSI)

Notes:
GAS
VALVE

is 1/2" ( 12.7 mm)
CAUTION

BEFORE OPERATING.

CRN

NAMEPLATE.
MNR: RXXXXXXXXX
SIZE: X.X Gallon
FD: XXX
7871
MAXIMUM ALLOWABLE WORKING

PRESSURE XXXXpsi (XXXbar)
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
DO NOT USE OXYGEN OR AIR.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
MADE IN USA
BLEEDER PORT
CONNECTION
"G"
F
WRENCH FLATS
"J"
FLUID PORT
CONNECTION
"D"
#6 SAE
1/4"-18
NPT THD
2"
2" SAE SPLIT FLANGE
CODE 61
NOT PERMISSIBLE FOR 4,000 PSI

(9/16"-18 UNF)
2"-11.5 NPT THD
#24 SAE
(1-7/8"-12 UN THD)
G2 - ISO 228 THD
RA 51350/04.13 | HAB5X
Unit dimensions, 2.5 to 15 gallon accumulators (5000/6000 PSI), HAB5X ASME (Top Repairable)
Nominal
Max allow
Overall
Size
work pres
Length A
2.5 Gallon
(10 Liter)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
5 Gallon
(20 Liter)
10 Gallon
(35 Liter)
15 Gallon
(50 Liter)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
Fluid Port
C
Con. D
2" NPT
22-1/2"
(572 mm)
#24 SAE
16"
9-9/16"
(406 mm) (243 mm)
23" (584 mm)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
5000 PSI
(345 bar)
or
6000 PSI
(414 bar)
Shell
Length B
G2 ISO 228
23-1/2" (597 mm)
1-1/2" SAE Flange
34-3/4"
(883 mm)
2" NPT
35-1/2" (895 mm)
3"
(76 mm)
#24 SAE
281/4"
9-9/16"
(718 mm) (243 mm)
1-1/2" SAE Flange
55-1/2"
(1416 mm)
#24 SAE
2-1/2"
(64 mm)
3"
(76 mm)
49"
9-9/16"
(1245 mm) (243 mm)
2-1/2"
(64 mm)
3"
(76 mm)
G2 ISO 228
56-1/2" (1435 mm)
1-1/2" SAE Flange
79"
(2007 mm)
#24 SAE
721/2"
9-9/16"
(1842 mm) (243 mm)
80" (2032 mm)
2-1/2"
(64 mm)
3"
(76 mm)
G2 ISO 228
1-1/2" SAE Flange
Loc. H
Flats J
Weight
3-1/2"
(89 mm)
1/4" NPT
1-3/4"
(44 mm)
2-7/8"
(73 mm)
#6 SAE
2-3/4"
(70 mm)
4-1/2"
(114 mm)
3-1/2"
(89 mm)
NA
4-1/2"
(114 mm)
3-1/2"
(89 mm)
4-1/2"
(114 mm)
3-1/2"
(89 mm)
#6 SAE
1-3/4"
(44 mm)
2-7/8"
(73 mm)
220 lbs
2-3/4" (100 kg)
(70 mm)
NA
NA
1/4" NPT
#6 SAE
1-3/4"
(44 mm)
2-7/8"
(73 mm)
335 lbs
2-3/4" (152 kg)
(70 mm)
NA
NA
1/4" NPT
#6 SAE
1-3/4"
(44 mm)
4-1/2"
(114 mm)
2-7/8"
(73 mm)
485 lbs
2-3/4" (220 kg)
(70 mm)
4" (102 mm)

2-1/2"
(64 mm)
120 lbs
(54 kg)
NA
1/4" NPT
4" (102 mm)
2" NPT
79-1/2" (2019 mm)
Bleeder Port
4" (102 mm)
2" NPT
56" (1422 mm)
Approx
Con. G
4" (102 mm)
G2 ISO 228
35-3/4" (908 mm)
Wrench
Length F
NA
NA
Unit drawings, 2.5 to 15 gallon accumulators (Top Repairable, 5000/6000 PSI)

GAS
VALVE
Notes:

is 1/2" ( 12.7 mm)
CAUTION

BEFORE OPERATING.
NAMEPLATE.
MNR: RXXXXXXXXX
SIZE: X.X Gallon
FD: XXX
7871
MAXIMUM ALLOWABLE WORKING

PRESSURE XXXXpsi (XXXbar)
WARNING:MAINTENANCE BY TRAINED PERSONNEL ONLY.
1. RELEASE HYDRAULIC PRESSURE BEFORE DISCONNECTING
FROM HYDRAULIC SYSTEM.
2. SLOWLY RELEASE NITROGEN PRESSURE BEFORE DISASSEMBLY
OF THE ACCUMULATOR.
3. PRECHARGE ONLY WITH DRY 99.99% PURE NITROGEN GAS,
DO NOT USE OXYGEN OR AIR.
4. ADJUST GAS PRECHARGE PRESSURE BEFORE OPERATION.
MADE IN USA
BLEEDER PORT
CONNECTION
"G"
F
WRENCH FLATS
"J"

CRN
FLUID PORT
CONNECTION
"D"

#6 SAE
1/4"-18
NPT THD
(9/16"-18 UNF)
2"-11.5 NPT THD
#24 SAE
(1-7/8"-12 UN THD)
G2 - ISO 228 THD
121 "
1-1/2" SAE SPLIT FLANGE
CODE 62
HAB5X | RA 51350/04.13
Accessories for HAB accumulators with BSPP fluid ports

Adapters and flanges (rated pressure 350 bar)
The M33 threaded adapters on this page are designed to be

used with ABZSS model safety blocks 3) and are not compatible with VAW model safety blocks.
19 [0.75]
H2
H1
Seal
H2
2.5 [0.10]
H1
Seal
29.7 x 2.8
[1.17 x 0.11]
M33 x 2
18
[0.71]
39.9 [1.57]
105 [4.13]
100 [ 3.94]
S
Figure A
56.5 x 5.33
[2.22 x 0.21]
Figure B
Accumulator
safety block 3)
Accumulator
size
Accum
adapter
Figure
H1
H2
Seal
S13
65A/F
(2.56" A/F)
43
(1.69)
20.5
(0.81)
G2 A
48 x 3
(1.89 x 0.12)
S309
43
(1.69)
30
(1.18)
G2 A
48 x 3
(1.89 x 0.12)
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
ABZSS 10
ABZSS 20
10 Gallon
(35 Liter)
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
10 Gallon
(35 Liter)
ABZSS 30
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
Ordering code
Short code
S13
S309
Accumulator
Adapter
S13V/G2M33 x 2
S309V/G2DN32
1)
Material number
FKM
R900545256
R900545858
Accumulator
Adapter
S13 M/G2M33 x 2
S309M/G2DN32
1)
1) 4 off ISO 4762M16 x 4510.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
3) Further details on the Rexroth ABZSS safety block can be found in datasheet RE 50131.
Material number
NBR 2)
R900862701
R900862702
RA 51350/04.13 | HAB5X
Accessories for HAB accumulators with SAE fluid ports

D1
D
D1
D
19 [0.75]
H2
H1
Seal
H2
2.5 [0.10]
H1
Seal
M33 x 2
39.9 [1.57]
Accumulator
size
1 Quart
(1 Liter)
1 Gallon
(4 Liter)
105 [4.13]
37.7 x 3.53
[1.48 x 0.14]
100 [ 3.94]
Figure A
Accumulator
safety block 3)
18
0.71
29.7 x 2.8
[1.17 x 0.11]
Figure B
Accum
adapter
Fig.
H1
H2
D1
Seal
S60
1 1/16-12UN-2A
32
(1.26)
23.0 x 3.0
(0.91 x 0.12)
S62
1 5/8-12UN-2A
48
(1.89)
38.0 x 3.0
(1.50 x 0.12)
1 7/8-12UN-2A
54
(2.13)
44.0 x 3.0
(1.73 x 0.12)
2.5 Gallon
(10 Liter)
ABZSS 10
ABZSS 20
5 Gallon
(20 Liter)
10 Gallon
(35 Liter)
65A/F
(1.61" A/F)
15.2
(0.60)
20.3
(0.80)
S63
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
1 Gallon
(4 Liter)
S620
15.2
(0.60)
33.8
(1.33)
1 5/8-12UN-2A
48
(1.89)
38.0 x 3.0
(1.50 x 0.12)
15.2
(0.60)
33.8
(1.33)
1 7/8-12UN-2A
54
(2.13)
44.0 x 3.0
(1.73 x 0.12)
2.5 Gallon
(10 Liter)
5 Gallon
(20 Liter)
ABZSS 30
10 Gallon
(35 Liter)
B
S630
11 Gallon
(40 Liter)
15 Gallon
(50 Liter)
The M33 threaded adapters on this page are designed to be used with ABZSS
model safety blocks 3) and are not capatible with VAW model safety blocks.
Ordering code
Accumulator
Adapter
Short code
Material number
FKM
Accumulator
Adapter
Material number
NBR 2)
S60
S60V/1 1/1612UNM33 x 2
R900618788
S60M/ 1 1/1612UNM33 x 2
R900618799
S62
S62V/1 5/812UNM33 x 2
R900618800
S60M/ 1 5/812UNM33 x 2
R900618801
S63
S63V/ 1 7/812UNM33 x 2
R900618803
S63M/ 1 7/812UNM33 x 2
R900618804
S620
S620V/ 1
5/812UNDN321)
R900618813
S620M/ 1
5/812UNDN321)
R900618814
S630
S630V/ 1 7/812UNDN321)
R900618817
S630M/ 1 7/812UNDN321)
R900618815
1) 4 off ISO 4762M16 x 4510.9 hexagon socket head cap screws are included in the scope of supply.
2) Special version
3) Further details on the Rexroth ABZSS safety block can be found in datasheet RE 50131.
HAB5X | RA 51350/04.13
Clamps and brackets

Features:
Allows secure yet easy installation of accumulator in vertical
position.
Rubber cushioning on straps help prevent noises from being

transmitted through metal to metal contact.
Clamps can be bolted or welded to support structure.
Mounting bracket available for support of vertical mounting

of large sizes.
HAB5X 3000/4000 PSI ASME/CRN

Important note: Mounting bracket and clamps shown on
page 16 and 17 are to be used with the following units:
207 bar (3000 PSI) ASME/CRN units
275 bar (4000 PSI) ASME/CRN units
Please refer to page 18 for 345 bar (5000 PSI) and 414 bar
(6000 PSI) ASME/CRN mounting bracket and clamp.
Accumulator size
Accessory
Material no.
1 quart
1 gal
5 gal
11 gal
2.5 gal
10 gal
15 gal
Clamp 110120
1531316021
Clamp 160170
1531316022
Clamp 2.515
R978044766
Mounting bracket
1531334008
Rubber back-up ring
1530221042
1
2
3
2
1 Clamp
2 Mounting bracket
3 Rubber back-up ring
Mounting bracket and rubber back-up ring
0.55
( 14)
1.38
(35)
2.95
(75)
3.94
(100)
(only used on 2.5 gallon and larger units, 3000/4000 PSI

ASME/CRN)
7.87 (200)
10.24 (260)
6.69 ( 170)
4.84 (123)
8.86 (225)
Mounting bracket
Rubber back-up ring
Material no. 1531334008
Material no. 1530221042
RA 51350/04.13 | HAB5X
HAB5X 3000/4000 PSI ASME/CRN

Mounting clamps
Type F2
Type F1
8.5.03
(21.6.76)
K
B
L
E
0.35 (9)
.59.03
(15.76)
Dimensions
Clamp type
Clamp 1 Qt.
F1
Clamp 1 Gal.
F1
Clamp 2.5 - 15 Gal.
F2
5.32
3.78
5.91
4.33-4.72
1.97
2.52-2.62
(135)
(96)
(150)
(110-120)
(50)
(64-69)
.24
(6)
M8
.12
(3)
9.33
5.79
7.87
6.30-6.69
1.97
3.54-3.74
(237)
(147)
(200)
(160-170)
(50)
(90-95)
10.03
9.25
12.50
(235)
1.50
38)
4.84
(255)
(123)
(318)
10.00
(254)
1.38
(35)
M8
1/2-13
UNC
.16
(4)
Material
No.
1531316021
1531316022
R978044766
HAB5X | RA 51350/04.13
Mounting bracket and clamp, 5000/6000 PSI HAB5X ASME/CRN
7.87
(200)
6.69
(170)
6.26
(159)
10.27
(261)
9.970 without insert

(253)
55
5.10
(130)
5.10
(130)
VIEW A
.56.03
(14.2.76)
9.0
(299)
13.00
(330)
1.0.03
(25.4.76)
1.5 (38)
8.5
(216)
3.9
(99)
.75.03
(19.76)
1.7.03
(43.2.76)
10.40
(264)
Accessory
Material no.
7.8.03
(198.1.76)
10.2
(259)
Accumulator size
2.5 gal
5 gal
10 gal
15 gal
Clamp
R978041967
Mounting bracket
R978041968
Note:

Mounting bracket is supplied with a dampening insert.
RA 51350/04.13 | HAB5X
Permanent gauge block assemblies

HAB5X 3000 PSI, 1 Qt size
Assembly Part Number: R978053669
Item #
Description
Adaptor Manifold
3000 PSI Gauge
Tank Valve
Bleeder Valve
Air Valve Washer
HAB5X | RA 51350/04.13
Permanent gauge block assemblies
Assembly torque value to install gauge

block on accumulator: 55 in-lbs
Assembly torque value to install gauge

block on accumulator: 50 in-lbs
These gauge block adapters are only compatible with 2.5 gallon and larger sizes. Refer to page 19 for gauge blocks for the
1 Qt size. Please contact the factory for gauge blocks for the
1Gal size.
1/4-18 NPT.
Pressure gauge connection
4.25
1/2-20UNF-3A
3/8-24UNF-2A
Important Notes:
These assemblies can be used on both bottom and top repairable accumulators ASME/CRN version only.
(pressure gauge to be ordered separately)
1/4-18 NPT.
3.9
1 1/8 HEX
Pressure gauge connection
1 1/8 HEX
HAB5X 5000/6000 PSI
(pressure gauge to be ordered separately)
HAB5X 3000/4000 PSI
Pressure Gauge Part Numbers:

3000 PSI pressure gauge
1/4" NPT male
1500
1000
2000
500
2500
3000
5000 PSI pressure gauge

1/4" NPT male
psi
RA 51350/04.13 | HAB5X
Charging and test kit for ASME units (gas valve types 6 and 7)
Rated to 6000 PSI
Assembly torque value to install air chuck (item #6) .
to the accumulator: 75 in-lbs
Designed for use on both bottom and
1500
1000
2000
500
2500
top repairable units.
3000
psi
1/8" NPT Male
0.305-32UNF
1/4" NPT Male
8
9
2
3
FOR CGA-580 GASSES
(.960-14x1/2 NGO-RH-EXT
Item #
10
11. Top repairable adapter
2000
000
2500
Description
Swivel connector
Hose (length = 10 ft.)
Gland
Nut
5*
Gauge
Air chuck
Adaptor
Tank valve
Bleeder valve
10
Protective carrying case
11
Top repairable adaptor
Part Number
R978016988
* R978046091 kit is supplied with two pressure gauges, 2000

PSI and 5000 PSI. Please use the appropriate gauge depending on pre-charge pressure.
HAB-5X charge kit is supplied with a CGA-580 gas bottle
connection which is rated up to 3000 psi. If high pressure nitrogen bottles will be used, a CGA-680 connection is required
which is rated for 3001 5500 psi. Two additional parts must
be ordered separately for this CGA-680 connection, gland nut
(R978053670) and gland (R978053671).
HAB5X | RA 51350/04.13
Accumulator installation & operating instructions

General
Hydraulic circuits incorporating accumulators may store
hydraulic oil under pressure depending on the function of the
accumulator in the system. Therefore, the system may remain
pressurized after the pump is turned off.
CAUTION - Prior to performing any maintenance or system
modifications, bleed off any stored system pressure.
Completely release all hydraulic fluid pressure in a safe
controlled manner using appropriate valving. Installation of an
automatic accumulator discharge valve in the hydraulic circuit
is recommended.
Accumulator repairs must be performed by trained hydraulic
service personnel experienced in servicing accumulators. Contact your local authorized distributor for application or repair
assistance.
Improper installation may result in damage to the gas valve or

fluid port assembly, accumulator shell, or seals. Exercise care
not to paint over rating nameplate or the warning label.
Checking the gas pre-charge pressure

Bleed off hydraulic system pressure. After the accumulator has
been put in service, the precharge pressure should be checked
with an accumulator charging and testing device at least once
in the first week. If this check reveals no loss in pressure, the
precharge should be checked on the following schedule:

1st Check -
1 week
2nd Check -
3 months
3rd Check -
1 year
4th & Continued -
yearly
Bladder accumulators
Gas Side
Bladder accumulators will ship from the factory with a primer

coating on the shell and with a rust preventative applied to
other surfaces. The exception to this policy would be if Bosch
Rexroth supplies a complete power unit assembly or accumulator stand and the customer specifies a particular finish coating
on the entire unit.
1
2
3
4
5
It is the user's responsibility to provide sufficient corrosion protection corresponding to the ambient conditions that the accumulator will be exposed to over the life time of the equipment. If
a finish coat is desired, it is strongly recommended to mask the
accumulator nameplate and all caution / warning labels prior to
painting. Nameplate information is required for warranty evaluation and replacement purposes, therefore proper masking
should preserve the condition of the nameplate for future use!
Bladder type accumulators are generally delivered with a nitrogen precharge pressure of approximately 15 PSI (1 bar) for
shipping purposes unless a higher pressure is specified in the
accumulator model code. After installation and prior to initial
start-up, the precharge pressure must be set to the application
requirements, or machine manufacturers specifications.
6
10
7
Mounting & installation

For mounting orientation recommendations, please refer to the
table on page 5.
All accumulators must be rigidly installed using clamps and
support brackets specifically designed for accumulator mounting. The fluid port assembly must not be used to support the
weight of the accumulator.
CAUTION DO NOT use gas valve or fluid port assembly as
lifting points. The accumulator shell must not be altered. DO
NOT weld or machine pressure vessel.
8
Fluid Side
Fig.1 Typical Bladder Accumulator Installation

1. Valve guard
6. Fluid port assy
2. Valve cap
7. Bleed port
3. Gas valve core
8. Hydraulic line
4. Gas valve body
9. Clamp
5. Name plate
10. Support bracket
RA 51350/04.13 | HAB5X
Accumulator installation & operating instructions

If the gas precharge is low, investigate cause and correct.
Possible causes of lost precharge pressure includes leaking or
damaged gas valve, or damaged bladder.
Testing pre-charge pressure

Completely release accumulator hydraulic system pressure in a
safe controlled manner. Install the charging and testing device
onto the gas valve. Measure the pre-charge pressure using the
gauge supplied in the charge kit.
Once again the precharge pressure needs to be checked and

adjusted if necessary.
Unscrew the charging and testing device and replace the valve
guard and cap (see Fig. 1, Item #1 & #2) A check for leaks
with a soapy solution should follow. If a leak is found, it should
be repaired following recommended repair procedures. If the
gas valve core is replaced, use only valve cores approved for
accumulator service, NEVER USE AN AUTOMOTIVE TYPE
VALVE CORE.
Charging the accumulator
CAUTION - USE only dry 99.99% pure nitrogen for charging

accumulators. NEVER USE OXYGEN OR AIR, due to the risk
of explosion.
Close the drain valve on the charging and testing device and
connect the hose to the nitrogen bottle.
To System
3
Remove the valve guard and valve cap and screw the charging
and testing device onto the gas valve. More detail information
is provided in the instruction sheet furnished with the charging
and testing device. Open the gas shut-off valve on the nitrogen
bottle and allow the gas to flow slowly into the accumulator.
Close the shut-off valve frequently and check the value of the
precharge pressure on the gauge.
If the precharge pressure is too high, it may be reduced by
opening the drain valve and allowing some nitrogen to escape.
Note: The precharge pressure will vary depending on the
gas temperature. Once the desired precharge is reached, it
is necessary to wait 2 minutes until the gas temperature has
equalized.
Fig. 2 Typical Circuit

1 Accumulator
3 Check valve
2 Bleed automatic
4 Pump
discharge valve
5 Oil pressure gauge
HAB5X | RA 51350/04.13
Intended use
Rexroth bladder type accumulators HAB..-5X are intended for
the setup of hydraulic drive systems in the field of stationary
machine-building and plant construction.
In mobile applications or applications, in which acceleration
forces act on the bladder-type accumulator during operation
according to the intended purpose, the use is subject to approval by the responsible Bosch Rexroth product manager.
Please contact the technical sales organization.
Rexroth HAB..-5X bladder-type accumulators are not intended

for private use. They must not be used in potentially explosive
atmospheres in accordance with Directive 94/9/EC (ATEX).
Safety notes on hydraulic accumulators

Before commissioning and during operation of hydraulic accumulators, observe the regulations valid at the place of installation.
The operator is solely responsible for observing applicable
regulations.
Documents included in the scope of supply must be properly
kept; they are required by the surveyor for recurring inspections.
The operator should never attempt to adjust, loosen, or
remove the bleeder port plug (page 21, figure 1, item #7)
without completely depressurizing the system. Installing
replacement bleeder plugs not approved or supplied from
the manufacturer is strickly forbidden.
Warning
Never carry out any welding, soldering or mechanical work
on the accumulator vessel!

Risk of explosion during welding and soldering!

Risk of bursting and loss of the operating permis-
sion in the case of mechanical working!
Never charge hydraulic accumulators with oxygen
or air. Risk of explosion!
Before carrying out any work on hydraulic systems, depressurize the system and secure it against restarting!
Improper mounting can lead to severe accidents!
Commissioning must exclusively be carried out by qualified personnel.
Legal stipulations
Hydraulic accumulators are pressure vessels and are subject
to the national regulations and ordinances valid at the place of
installation.
Special rules must be observed in the fields of shipbuilding,

aircraft construction, mining, etc.
Safety equipment
x
The following safety equipment is recommended:

1.
2.
3.
4.
5.
Relief valve
Manual discharge valve
Pressure gauge
Gauge pressure connection
Isolation valve
Option:
6. Solenoid operated unloading valve
7. Thermal fuse plug
Many of these safety devices are combined in a compact
Bosch Rexroth safety and shut-off block (see RE 50131).
M2
M1
5
T
RA 51350/04.13 | HAB5X
Spare parts for ASME/CRN design only (1 Quart & 1 Gallon, 3000/4000 PSI)
7
5
GAS VALVE DETAIL
10
1
11
2
12
3
16
14
SEAL KIT ITEMS

(FLUID SIDE)
15
13
Seal Kit Items

Item
Quantity
2
3
Description
Fluid Port Kit Items

Item
Quantity
Bladder anti-extrusion ring
Metal back-up ring
Metal back-up ring
O-ring
O-ring
Fluid port
Bladder Kit Items
Description
10
Poppet
Description
11
Poppet spring
12
Poppet piston
Metal back-up ring
13
Poppet locknut
O-ring
14
Spacer
Bladder with stem
15
Locknut
Gas valve core
16
Bleeder plug
Gas valve cap
Jam nut
Protective cap
Item
Quantity
For kit part numbers, see page 29.
HAB5X | RA 51350/04.13
Spare parts for ASME design only (2.5 to 15 gallon, 3000/4000/5000/6000 PSI, bottom repairable)
13
12
11
10
GAS VALVE DETAIL

3000/4000 psi
GAS VALVE DETAIL

5000/6000 psi
15
16
3
17
SEAL KIT ITEMS

(FLUID SIDE)
21
19
20
14
18
Seal Kit Items

Item
Quantity
Description
Gas Valve Kit Items

Item
Quantity
Description
Gas valve adaptor
Metal back-up ring
Gas valve adaptor 0-ring
O-ring
Gas valve core
Rubber back-up ring
Gas valve cap
Bladder Kit Items

Item
Quantity
Description
Item
Quantity
Description
Metal back-up ring
Metal back-up ring
O-ring
O-ring
Rubber back-up ring
Rubber back-up ring
Bladder with stem
14
Fluid port
Gas valve adaptor
15
Poppet
Gas valve adaptor o-ring
16
Poppet spring
Gas valve core
17
Poppet piston
Gas valve cap
18
Poppet locknut
10
O-ring
19
Spacer
11
O-ring back-up
20
Locknut
12
Jam nut
21
Bleeder plug
13
Protective cap
A. Item 6 includes items 7, 8, and 9 for 5000/6000 PSI bladder kits.

B. Items 10 and 11 are only used for 5000/6000 PSI bladder kits.
C. Item 21 is not included or used for fluid ports with

SAE 4Bolt Split Flange connection.
RA 51350/04.13 | HAB5X
Spare parts for ASME design only (2.5 to 15 gallon, 3000/4000 PSI, top repairable)
11
10
18
20
4
8
9
3
2
1
SEAL KIT ITEMS

(GAS SIDE)
GAS VALVE DETAIL
13
14
1
2
15
3
4
19
17
SEAL KIT ITEMS

(FLUID SIDE)
18
16
12
Gas Valve Kit Items
Seal Kit Items

Item
Quantity
Description
Item
Quantity
Description
Gas valve adaptor
Metal back-up ring
Gas valve adaptor 0-ring
O-ring
Gas valve core
Rubber back-up ring
Gas valve cap
A. Seal Kit items can be used on Gas Side or Fluid Side.

Bladder Kit Items
Item
Quantity
Description

Item
Quantity
Description
Metal back-up ring
Metal back-up ring
O-ring
O-ring
Rubber back-up ring
Rubber back-up ring
12
Fluid port
Bladder with stem
13
Poppet
Gas valve adaptor
14
Poppet spring
Gas valve adaptor o-ring
15
Poppet piston
Gas valve core
16
Poppet locknut
Gas valve cap
17
Spacer
10
Jam nut
18
Locknut
11
Protective cap
19
Bleeder plug
B. Seals for Fluid Side are not included in Bladder Kit.

C. Order Seal Kit separately for Fluid Side Repair.
D. Items 18 (Locknut) & 20 (Spacer) are not included in any
parts kit and must be ordered separately for Gas Side.
E. Item 19 is not included or used for fluid ports with

HAB5X | RA 51350/04.13
Spare parts for ASME design only (2.5 to 15 gallon, 5000/6000 PSI, top repairable)
10
9
17
19
6
4
8
3
2
7
SEAL KIT ITEMS

(GAS SIDE)
GAS VALVE DETAIL

2.5 - 10 gallon - 5000/6000 psi
6
12
13
GAS VALVE DETAIL

15 gallon - 5000/6000 psi
2
14
3
4
18
16
SEAL KIT ITEMS

(FLUID SIDE)
17
15
11
Seal Kit Items

Item
Quantity
Description
Metal back-up ring
O-ring
Rubber back-up ring
A. Seal Kit items can be used on Gas Side or Fluid Side.

Bladder Kit Items
Item
Quantity
Gas Valve Kit Items

Item
Quantity
Item
Quantity
Description
Gas valve adaptor

Description
Metal back-up ring
Description
O-ring
Rubber back-up ring
Metal back-up ring
11
Fluid port
O-ring
12
Poppet
Rubber back-up ring
13
Poppet spring
Bladder with stem
14
Poppet piston
Gas valve adaptor
15
Poppet locknut
O-ring
16
Spacer
Locknut
Bleeder plug
Stem extension
17
Jam nut
18
10
Protective cap
B. Seals for Fluid Side are not included in Bladder Kit.

C. Order Seal Kit separately for Fluid Side repair.
D. Items 7 & 8 are not required for 15 Gallon Bladder Kit.
E. Items 17 (Locknut) & 19 (Spacer) are not included in any
parts kit and must be ordered separately for Gas Side.
F. Item 18 is not included or used for fluid ports with

RA 51350/04.13 | HAB5X
Seal kits and bladder repair kits HAB5X ASME Design

Seal Kits
Part Number
Description
R978046055
Accum Seal Kit HAB-5X 10-50L NBR 3000 6000 PSI
R978046056
Accum Seal Kit HAB-5X 1L NBR 3000/4000 PSI
R978046057
Accum Seal Kit HAB-5X 4L NBR 3000/4000 PSI
Bladder Repair Kits

3000/4000 PSI bottom and top repairable bladder kits
R978046058
Bladder repair kit Nitrile (1 quart)
R978904899
Bladder repair kit Nitrile (1 gallon)
R978046059
Bladder repair kit Nitrile (2.5 gallon)
R978046063
R978889450
R978046066
R978046068
5000 PSI bottom repairable bladder kits

R978046060
R978046065
R978046062
R978046069
5000 PSI top repairable bladder kits

R978046061
R978046067
R978046064
R978046070
Note: Consult factory for 6000 PSI bladder kit information.
Gas Valve Kit

3000/4000 PSI bottom and top repairable
R978049846
Accum valve stem kit HAB-5X 10-50L 3000/4000 PSI
5000 PSI bottom and top repairable

R978049851
Accum valve stem kit HAB-5X 10-50L 5000 PSI
6000 PSI bottom and top repairable

R978051788
Accum valve stem kit HAB-5X 10-50L 6000 PSI
HAB5X | RA 51350/04.13
Fluid port assemblies HAB5X ASME Design

Fluid Port Assemblies
Threaded fluid port assembly
R978046071
Fluid port assembly (1 quart) NPT 3000/4000 PSI
1" - 11 1/2 NPT
R978040023
Fluid port assembly (1 quart) SAE 3000/4000 PSI
1-5/16" - 12 SAE
R978046072
Fluid port assembly (1 gallon) NPT 3000/4000 PSI
1-1/4" - 11 1/2 NPT
R978040024
Fluid port assembly (1 gallon) SAE 3000/4000 PSI
1-5/8" - 12 SAE
R978046074
Fluid port assembly (2.5 gal 15 gal) NPT 3000/4000 PSI
2" - 11 1/2 NPT
R978040022
Fluid port assembly (2.5 gal 15 gal) SAE 3000/4000 PSI
1-7/8" - 12 SAE
R978053888
Fluid port assembly (2.5 gal 15 gal) BSPP 3000/4000 PSI
G2"-BSPP ISO228
R978046090
Fluid port assembly (2.5 gal 15 gal) NPT 5000/6000 PSI
2" - 11 1/2 NPT
R978046092
Fluid port assembly (2.5 gal 15 gal) SAE 5000/6000 PSI
1-7/8" - 12 SAE
Flanged fluid port assembly

R978040009
Fluid port assembly (2.5 gal 15 gal, 3000 PSI)
2" code 61
R978046073
Fluid port assembly (2.5 gal 15 gal, 5000/6000 PSI)
1-1/2" code 62
Bosch Rexroth Corp.

Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
This document, as well as the data, specifications and other

information set forth in it, are the exclusive property of Bosch Rexroth
Corporation. Without their consent it may not be reproduced or given to
third parties.
The data specified above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.
RA 51350/04.13 | HAB5X
Notes
Bosch Rexroth Corp.

2315 City Line Road
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467

third parties.
Bosch Rexroth Corp.

2315 City Line Road
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
HAB5X | RA 51350/04.13

third parties.

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Bladder-type accumulators

Bladder material for different applications

Energy storing in systems with intermittent operation

Energy reserve for emergencies

Compensation for leakage losses

Impact and vibration damping

Compensation of flow in the case of changes in pressure

Installation & operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

For complete details on HAB-4X design, refer to data sheet

Bosch Rexroth Corp. | Hydraulics

Nominal volume (L)

4.0 liter = (1 gallon)

10 liter = (2.5 gallon)

35 liter = (10 gallon)

40 liter = (11 gallon)

50 liter = (15 gallon)

275 bar (4000 PSI)

345 bar (5000 PSI, 10, 20, 35 and 50 liter only)

414 bar (6000 PSI, 10, 20, 35 and 50 liter only)

1" NPT (only 1 liter size)

11/4" NPT (only 4 liter size)

2" NPT (10 to 50 liter sizes)

15/8"-12UN (#20 SAE, only 4 liter size)

17/8"-12UN (#24 SAE, 10 to 50 liter sizes)

15/16"-12UN (#16 SAE, only 1 liter size)

Fluid port design

Top repairable threaded connection

Bottom repairable threaded connection, high flow

Bottom repairable flanged connection

Top repairable flanged connection

Bottom repairable flanged connection, high flow

Gas valve connection

345/414 bar rated units (5000/6000 PSI)

Cold weather nitrile

Inside shell surface

Inside fluid port surface

Extreme low temp nitrile

Fluid port connection

= not available on all configurations

Hydraulics | Bosch Rexroth Corp.

3 Fluid port assy

3 Fluid port assy

Bosch Rexroth Corp. | Hydraulics

Standard ASME models

When the minimum operating pressure is reached, a small oil

Standard ASME models

* Indicates GoTo Products

Hydraulics | Bosch Rexroth Corp.

Max operating pressure (PSI)

Nominal volume (GAL)

Effective gas volume (L)

Max operating pressure (PSI)

Nominal volume (GAL)

Effective gas volume (L)

Effective gas volume (L)

Top Repairable, 5000/6000 PSI

Max operating pressure (PSI)

Nitrile, Buna-n (NBR)

Hydrin epichlorohydrin (ECO)

Extreme low temp nitrile