Ref: AR1206-GEN-REP-001

Rev: 00

DESIGN BASIS

Date: 18/10/2012
Page :1 / 9

Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

DESIGN BASIS

INSTALLATION OF CARTRIDGE FILTER FOR

32 GAS PIPELINE AT MELLITAH COMPLEX

ABG

BJD

ZMT

00

18/10/2012

First Issue

Prepared by

Checked by

Approved by

Rev

Date

Description

Ref: AR1206-GEN-REP-001

DESIGN BASIS

Rev: 00
Date: 18/10/2012
Page :2 / 9

Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

SOMMAIRE
1. INTRODUCTION ....................................................................................................................................... 3
2. CODES AND STANDARDS ...................................................................................................................... 3
3. SITE CONDITIONS.................................................................................................................................... 3
4. PROCESS .................................................................................................................................................... 4

4. 1. BLACK POWDER FILTER DATA.......................................................................................................... 4

4. 2. FIRE FIGHTING SYSTEM DATA .......................................................................................................... 4
4. 3. REFERENCE DOCUMENT .................................................................................................................... 4

5. PIPING ........................................................................................................................................................ 5

5. 1. PIPING DATA ......................................................................................................................................... 5

5. 2. REFERENCE DOCUMENT .................................................................................................................... 5

6. STRUCTURES & CIVIL .............................................................................................................................. 6

6. 1. STRUCTURES & CIVIL BASIS DATA .................................................................................................. 6

6. 2. REFERENCE DOCUMENT .................................................................................................................... 6

7. ELECTRICAL .............................................................................................................................................. 7
7. 1. ELECTRICAL DATA .............................................................................................................................. 7
7. 2. TIE-IN ..................................................................................................................................................... 7
7. 3. REFERENCE DOCUMENT .................................................................................................................... 7
8. INSTRUMENT DATA ............................................................................................................................... 8
8. 1. REFERENCE DOCUMENT .................................................................................................................... 8

9. HSEQ .......................................................................................................................................................... 8
9. 1. REFERENCE DOCUMENT .................................................................................................................... 8

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Ref: AR1206-GEN-REP-001

DESIGN BASIS

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Date: 18/10/2012
Page :3 / 9

Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

1. INTRODUCTION
This document describes the design basis of the installation of cartridge filter for
32 gas pipeline at Mellitah Complex.
2. CODES AND STANDARDS

ASME B31.3

Process Piping

ASME B16.47

Large diameter steel flanges

ASME B16.5
API 6D

BS1873

IEC

NEC

Pipe flanges and flanged fittings

Specification for pipeline valves (Gate, ball, and check valves)
Specification for steel globe and globe stop and check valves
(flanged and butt-welding ends) for the petroleum,
petrochemical and allied industries

International electro-technical and regulation

National Electric code

EN

European standards

RP2003

Recommended practice for protection against Ignition

RP540

API

ANSI
DIN

Electrical Installation in Petroleum processing plants

Arising out of static, lightning and stray current
American Petroleum Institute

American National standard Institute

Deutsches Institut fur normung

CENELEC

European committee for electro technical standardization

ISO

International organization for standardization

ISA

NFPA

NFPA 70

International society for measurement and control

National Fire protection Association
National electrical code

3. SITE CONDITIONS

Minimum winter temperature dry bulb

:- 2.5C

Temperature to be used for cooling tower (wet bulb)

: 25C

Maximum summer temperature dry bulb

Temperature to be used for air coolers (dry bulb)

: 48.2 C
: 45C

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Ref: AR1206-GEN-REP-001

DESIGN BASIS

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Date: 18/10/2012
Page :4 / 9

Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas

Temperature to be used for out door electrical/instrumentation

:50C

Equipment exposed to sun

:70C

equipment rating (dry bulb)

Max. Design air temperature (in instrument/electrical room)

:40C

Minimum design air temperature (for out door)

:- 2C

Maximum relative humidity value

:83 %

C/W HVAC)

B.V.

Minimum relative humidity value

Highest recorded wind speed (at Gadames)

:9 %

:133 km/h

4. PROCESS

4. 1. BLACK POWDER FILTER DATA

Working Pressure

:32 barg

Design Pressure

:44 barg

Working Temperature
Design Temperature
Design Flow rate

:28C

:70C

:620000 Sm3/h

Housing Material

:carbon steel

Corrosion Allowance

:3

Construction Code

:ASME VIII div 1 (no stamp)

4. 2. FIRE FIGHTING SYSTEM DATA

Operating Pressure

:10 barg

Maximum Operating Temperature

:50.2C

Operating Temperature

:25C

4. 3. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

AR16-PRO-REP-001 Rev 06 (9 sheets) : HAZOP Report-HAZOP of Pall Black

Powder Filter Installation

AR16-PRO-DRW-001 Rev 02 : P&ID Tie-in

AR16-PRO-DRW-002 Rev 06 : P&ID Full Installation

AR16-PRO-DRW-004 Rev 03 : Process Flow Diagram, Sales Gas filter

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Date: 18/10/2012
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Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

AR16-PRO-DRW-005 Rev 00 : Schematic for HAZOP

AR16-INS-DSH-006 Rev 00/PF-097-X-I-006

5. PIPING

5. 1. PIPING DATA
The second option of piping arrangement is to be considered.

Document Updating concerns only modifications caused by new piping

arrangement.

Design Pressure

:44 barg

Design Temperature

:70C

Corrosion Allowance
:3
Expected temperature for piping erection :20C

Design wind speed

:133 km/h

Horizontal acceleration (for equivalent static analysis) = 0.125 g

Vertical acceleration (for equivalent static analysis) = 0.084 g

5. 2. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

J-51-S-P-0008-00 REV F1 PROJECT SPECIFICATION FOR PIPING SYSTEM

FLEXIBILITY ANALYSIS

J-60-S-C-0007-00 REV F1 DESIGN SPECIFICATION FOR FOUNDATIONS AND

EARTHWORKS (FOR WAFA COASTAL PLANT

AR16-PIP-DRW-002

AR16-PIP-DRW-004

AR16-PIP-DRW-005

GENERAL ARRANGEMENT DRAWING 3D Model

EQUIPMENT GENERAL ARRAGEMENT

PIPING GENERAL ARRANGEMENT

AR16-PIP-MTO-002

MTO Piping & fitting BPF

AR16-PIP-DRW-007

STRESS ISOMETRIC 26" LINE

AR-16-PIP-DRW-006 ISOMETRIC DRAWING B.P.F

AR16-PIP-DRW-008

STRESS ISOMETRIC 6" FLARE LINE

AR16-MEC-LST-003

LINE LIST

AR16-MEC-LST-002

VALVE LIST

AR16-MEC-DSH-003 26" BALL VALVE DATA SHEET

AR16-MEC-DSH-004 3" BALL VALVE DATA SHEET

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Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

AR16-MEC-DSH-005 2" RP BALL VALVE #300 DATA SHEET

AR16-MEC-DSH-006 2" FP BALL VALVE #300 DATA SHEET

AR16-MEC-DSH-007 2" RP BALL VALVE #150 DATA SHEET

AR16-MEC-DSH-008 6" BALL VALVE DATA SHEET

AR16-MEC-DSH-009 2" GLOBE VALVE#300 DATA SHEET

AR16-MEC-DSH-010 2" GLOBE VALVE#150 DATA SHEET

AR16-MEC-DSH-011 16" CHECK VALVE DATA SHEET

AR16-MEC-DSH-012 2"DOUBLE BLOCK & BLEED VALVE #300

AR16-MEC-DSH-013 26" MOTOEIZED BALL VALVE

AR16-MEC-NCA-001 PIPING STESSS ANALYSIS 26" LINE

AR16-MEC-NCA-002 PIPING STESSS ANALYSIS 6" FLARE LINE

6. STRUCTURES & CIVIL

6. 1. STRUCTURES & CIVIL BASIS DATA

Pipe rack will be checked according to new loads caused by updating of piping
arrangement.

Pipe Supports will be updated according to new piping stress analysis.

Foundations will be checked and updated according to the new arrangement.

Design thermal variation (T) for structural calculation :40C

Design wind speed :133 km/h

Seismic zone : 2A
Soil type : Sc

6. 2. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

AR16-STR-NCA-001

CALCULATION NOTE PIPE RACK

AR16-STR-NCA-003

CALCULATION NOTE PIPE SUPPORT FILTERS OUTLETS

AR16-STR-NCA-002

CALCULATION NOTE PIPE SUPPORT FILTERS INLETS

AR16-STR-DRW-003 PIPE RACK DRAWING

AR16-STR-DRW-004 PLATFORM DRAWINGS

AR16-STR-DRW-005 PIPE SUPPORT SHEDULE

AR16-STR-LST-001

MTO STEEL STRUCTURE

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DESIGN BASIS

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Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

AR16-CIV-DRW-001

B.V.

CIVIL GENERAL ARRANGEMENT

AR16-CIV-DRW-002

RAFT REINFORCEMENT GENERAL ARRANGEMENT

AR16-CIV-DRW-003

BASES DRAWING

DRAWING

Mellitah Oil&Gas

AR16-CIV-NCA-001

CALCULATION NOTE

REINFORCED CONCRETE SALES GAS FILTER BASE

7. ELECTRICAL

7. 1. ELECTRICAL DATA

Voltage

: 400 V

frequency

: 50Hz

voltage drop admissible for starting motor

: 15%

Certification of equipment installed in the site

: EExd IIB T3

voltage drop admissible for normal operation of the motor : 5%

Voltage drop admissible for utility equipment

Ingress protection of equipment installed in the site

: 6%

: IP 66

7. 2. TIE-IN

The electrical motor will be supplied from the distribution SS 01,power centre

Tag No 40-920-EL-011,circuit breaker tag No 16-d/S1 spare,10KW

The power source for normal lighting, emergency lighting and convent sockets
will be provided from the field lighting panel tag 40-670-EL-001-GL

7. 3. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

AR16-ELE-DRW-001 (2 sheets) Rev 00 : General Earthing Layout PALL Sales Gas

Filter

AR16-ELE-DRW-002 Rev 00 : Lighting General Arrangement Plan

AR16-ELE-DRW-003 Rev 00 : Lighting Distribution Board Diagram Line

AR16-ELE-DRW-004 Rev 00 : Emergency Lighting Distribution Board Diagram

Line

AR16-ELE-DSH-001 (3 sheets) Rev 00 : Well Glass Fixture Datasheet

AR16-ELE-DSH-002 (4 sheets) Rev 00 : Fluorescent Light Datasheet

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Project: Installation of Cartridge Filter For

32 Gas Pipeline at Mellitah Complex

Mellitah Oil&Gas
B.V.

AR16-ELE-LST-001 (2 sheets) Rev 00 : Lighting Cable Schedule

AR16-ELE-LST-002 (2 sheets) Rev 00 : Material Take Off

8. INSTRUMENT DATA

8. 1. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

PF-O97-L-I-0001-00 Rev P2 (AR16-INS-LST-001 Rev 02) (4 sheets) Rev 00 :

Instrument list

PF-O97-X-I-0001-00 Rev P2 (AR16-INS-DSH-001 Rev 02) (3 sheets) Rev 00 :

Pressure Gauge Datasheet

PF-O97-X-I-0002-00 Rev P2 (AR16-INS-DSH-002 Rev 02) Rev 00 : Differential

Pressure Transmitter Datasheet

PF-O97-X-I-0003-00 Rev P2 (AR16-INS-DSH-003 Rev 02) Rev 00 : Pressure

Safety Valve Datasheet

PF-O97-Y-I-0001-00 Rev P2 (AR16-INS-NCA-001 Rev 01) (8 sheets) Rev 00 :

Pressure Safety Valve Calculation Note

AR16-INS-LST-002 Rev 02 : Cable Schedule

PF-O97-D-I-0001-00 Rev P2 (AR16-INS-DRW-001 Rev 02) (6 sheets) Rev 02 :

Process Hook-up and Mounting Support Details

AR16-INS-DSH-004 Rev 00) : Pressure Gauge Datasheet

9. HSEQ

9. 1. REFERENCE DOCUMENT
All data indicated in reference documents listed below, are considered as basis data
for new design:

MG-HSEQ-P-220 P2 Corporate Concrete Constituent/Materials: Cement

MG-HSEQ-P-221 P2 Corporate Concrete Constituent/Materials: Aggregate

MG-HSEQ-P-222 P2 Corporate Concrete Constituent/Materials : Reinforcement

MG-HSEQ-P-249 P2 Corporate Concrete Constituent/Materials: Water

MG-HSEQ-P-250 P2 Corporate Concrete Constituent/Materials: Chemical

Admixtures

MG-HSEQ-P-251 P2 Corporate Concrete Constituent/Materials: Plasticizing

Admixtures

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Mellitah Oil&Gas

Project: Installation of Cartridge Filter For

B.V.

32 Gas Pipeline at Mellitah Complex

MG-HSEQ-Q-P-209 Rev A 1 Corporate Plant Systems Handover.

MG-HSEQ-Q-P-217 Rev A 1Corporate Post Construction Project Close Out.

MG-HSEQ-Q-P-254 Rev A 1 Corporate Project Final Handover

MOG-HSEQ-IN-M-001 and MOG-HSEQ-IN-P-002. MELLITAH OIL & GAS - Libyan

Branch Corporate HSE Manual & Plan

MOG HSEQ-P-018 MELLITAH OIL & GAS - Libyan

HSEQ-S Requirements for Suppliers and Contractors

Branch

Corporate

MOG-HESQ-SF-P-020 MELLITAH OIL & GAS Libyan Branch Corporate

Emergency Response Plan

MOG-HSEQ-SF-P-024 MELLITAH OIL & GAS- Libyan Branch Corporate Permit to

Work System

MOG-HSEQ-E-P-036 MELLITAH OIL & GAS Libyan Branch Corporate Waste

Management Plan

MOG-HSEQ-Q-M-201 & MOG HSEQ-Q-P-202 MELLITAH OIL & GAS- Libyan

Branch Corporate Quality Manual & Plan

MOG HSEQ-Q-P-208 MELLITAH OIL & GAS - Libyan Branch Corporate

Procedure for Inspection Records

MOG-HSEQ-Q-P-215 MELLITAH OIL & GAS - Libyan Branch Corporate

Procedure for Control and Calibration of Inspection Equipment

MOG-HSEQ Q-P-206 and A-00-P-Q-008 MELLITAH OIL & GAS BY - Libyan

Branch Corporate Procedure for Internal & External Auditing, and Project

Auditing

MOG-HSEQ-Q-P-218 MELLITAH OIL & GAS BY - Libyan Branch Corporate

Procedure for Control of Non-Conformance

MOG-HSEQ-Q-P-211 MELLITAH OIL & GAS BV - Libyan Branch Corporate

Procedure for Control of Records

MOG HSEQ-S-P-403 MELLITAH OIL & GAS - BV - Libyan Branch Corporate

Security Procedure for MELLITAH Complex

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