Designation: D543 06

Standard Practices for

Evaluating the Resistance of Plastics to Chemical

Reagents1
This standard is issued under the fixed designation D543; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon () indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.

1. Scope*

2. Referenced Documents

1.1 These practices cover the evaluation of all plastic

materials including cast, hot-molded, cold-molded, laminated
resinous products, and sheet materials for resistance to chemical reagents. These practices include provisions for reporting
changes in weight, dimensions, appearance, and strength properties. Standard reagents are specified to establish results on a
comparable basis. Provisions are made for various exposure
times, stress conditions, and exposure to reagents at elevated
temperatures. The type of conditioning (immersion or wet
patch) depends upon the end-use of the material. If used as a
container or transfer line, specimens should be immersed. If the
material will only see short exposures or will be used in close
proximity and reagent may splash or spill on the material, the
wet patch method of applying reagent should be used.
1.2 The effect of chemical reagents on other properties shall
be determined by making measurements on standard specimens for such tests before and after immersion or stress, or
both, if so tested.
1.3 The values stated in SI units are to be regarded as
standard. The values given in brackets are for information only.
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific hazards
statements are given in Section 7.
NOTE 1This standard and ISO 22088 Part 3 address the same subject
matter, but differ in technical content (and the results cannot be directly
compared between the two test methods).

1
These practices are under the jurisdiction of ASTM Committee D20 on Plastics
and are the direct responsibility of Subcommittee D20.50 on Durability of Plastics.
Current edition approved April 1, 2006. Published June 2006. Originally
approved in 1939. Last previous edition approved in 2001 as D543 - 95 (2001).
DOI: 10.1520/D0543-06.

2.1 ASTM Standards:2

D13 Specification for Spirits of Turpentine
D396 Specification for Fuel Oils
D618 Practice for Conditioning Plastics for Testing
D883 Terminology Relating to Plastics
D1040 Specification for Uninhibited Mineral Insulating Oil
for Use in Transformers and in Oil Circuit Breakers
(Withdrawn 1980)3
D1898 Practice for Sampling of Plastics (Withdrawn 1998)3
D5947 Test Methods for Physical Dimensions of Solid
Plastics Specimens
2.2 Military Specifications:4
MIL-A-11755 Antifreeze, Arctic-Type
MIL-A-46153 Antifreeze, Ethylene Glycol, Inhibited,
Heavy Duty, Single Package
MIL-C-372 Cleaning Compound, Solvent (For Bore of
Small Arms and Automatic Aircraft Weapons)
MIL-D-12468 Decontaminating Agent, STB
MIL-D-50030 Decontaminating Agent, DS2
MIL-F-46162 Fuel, Diesel, Referee Grade
MIL-G-5572 Gasoline, Aviation, Grades 80/87, 100/130,
115/145
MIL-H-5606 Hydraulic Fluid, Petroleum Base, Aircraft,
Missiles, and Ordinance
MIL-H-6083 Hydraulic Fluid, Petroleum Base, for Preservation and Operation
MIL-H-83283 Hydraulic Fluid, Fire Resistant, Synthetic
Hydrocarbon Base, Aircraft

2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
The last approved version of this historical standard is referenced on
www.astm.org.
4
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.

*A Summary of Changes section appears at the end of this standard

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

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D543 06
MIL-L-7808 Lubricating Oil, Aircraft Turbine Engine, Synthetic Base, NATO Code Number 0148
MIL-L-14107 Lubricating Oil, Weapons, Low Temperature
MIL-L-23699 Lubricating Oil, Aircraft Turbine Engines,
Synthetic Base
MIL-L-46000 Lubricant, Semi-Fluid (Automatic Weapons)
MIL-T-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-5
MIL-T-83133 Turbine Fuel, Aviation, Kerosene Type, Grade
JP-8
2.3 U.S. Army Regulation:4
AR 70-71 Nuclear, Biological, and Chemical Contamination
Survivability of Army Material
2.4 ISO Standards:5
ISO 175 PlasticsDetermination of Resistance to Liquid
Chemicals
ISO 22088 Part 3 PlasticsDetermination of Resistance to
Environmental Stress Cracking (ESC)Bent Strip
Method
3. Terminology
3.1 DefinitionsDefinitions of terms applying to these practices appear in Terminology D883.
4. Significance and Use
4.1 The limitations of the results obtained from these
practices should be recognized. The choice of types and
concentrations of reagents, duration of immersion or stress, or
both, temperature of the test, and properties to be reported is
necessarily arbitrary. The specification of these conditions
provides a basis for standardization and serves as a guide to
investigators wishing to compare the relative resistance of
various plastics to typical chemical reagents.

sensitivity and by periodic calibration for absolute accuracy,

using standard masses.
5.2 MicrometersUse a suitable micrometer for measuring
the dimensions of test specimens similar to that described in
Test Method D5947. The micrometer should have an incremental discrimination of at least 0.025 mm [0.001 in.]. For
specimens 0.100 in. thick or less, the micrometer used shall
have an incremental discrimination of at least 0.0025 mm
[0.0001 in.]. The micrometer must be verified using gage
blocks traceable to National Institute of Standards and Technology (NIST) every 30 days minimum.
5.3 Room, or enclosed space capable of being maintained at
the standard laboratory atmosphere of 23 6 2C [73.4 6
3.6F] and 50 6 5 % relative humidity in accordance with
Practice D618.
5.4 ContainersSuitable containers for submerging specimens in chemical reagents. They must be resistant to the
corrosive effects of the reagents being used. Venting should be
provided, especially when using volatile reagents at elevated
temperatures. Tightly sealed containers are preferred for room
temperature testing to minimize loss.
5.5 Strain JigsJigs are to be capable of supplying known
amounts of strain to test specimens. Fig. 1 is a side view
drawing of a typical strain jig used to obtain 1.0 % strain in a
3.2 mm [0.125 in.] thick test specimen. Shown in Fig. 1 is an
equation that can be used to calculate strain from known
dimensions or back-calculate jig dimensions for a desired
specimen strain.
5.6 Oven or Constant Temperature Bath, capable of maintaining temperatures within 62C of the specified test temperatures.

4.2 Correlation of test results with the actual performance or

serviceability of plastics is necessarily dependent upon the
similarity between the testing and the end-use conditions. For
applications involving continuous immersion, the data obtained in short-time tests are of interest only in eliminating the
most unsuitable materials or indicating a probable relative
order of resistance to chemical reagents.

5.7 Testing DevicesTesting devices for determining specific strength properties of specimens before and after submersion or strain, or both, conforming to the requirements prescribed in the ASTM test methods for the specific properties
being determined.

4.3 Evaluation of plastics for special applications involving

corrosive conditions should be based upon the particular
reagents and concentrations to be encountered. The selection of
test conditions should take into account the manner and
duration of contact with reagents, the temperature of the
system, applied stress, and other performance factors involved
in the particular application.

6. Reagents and Materials

5. Apparatus
5.1 BalanceA balance capable of weighing accurately to
0.05 % for a test specimen weighing 100 g or less, and to 0.1 %
for a test specimen weighing over 100 g. Assurance that the
balance meets the performance requirements should be provided by frequent checks on adjustments of zero points and

5
Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036.

5.8 Laboratory Hood, or other system adequate for vapor

ventilation.

6.1 The following list of standard reagents is intended to be

representative of the main categories of pure chemical compounds, solutions, and common industrial products. Chemicals
used in these practices shall be of technical grade or greater
purity. All solutions shall be made with freshly prepared
distilled water. Specific concentrations are on a weight percent
or specific gravity basis. Mixing instructions are based on
amounts of ingredients calculated to produce 1000 mL of
solution of the specified concentration.
6.2 The following list of standard reagents is not intended to
preclude the use of other reagents pertinent to particular
chemical resistance requirements. It is intended to standardize
typical reagents, solution concentrations, and industrial products for general testing of the resistance of plastics to chemical
reagents. Material specifications in which chemical resistance
is indicated shall be based upon reagents and conditions

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D543 06

FIG. 1 Determination of Strain Level of ESCR Fixtures

selected from those listed herein except by mutual agreement

between the seller and the purchaser.
6.3 Standard Reagents:
6.3.1 Acetic Acid (sp gr 1.05)Glacial acetic acid.
6.3.2 Acetic Acid (5 %)Add 48 mL (50.5 g) of glacial
acetic acid (sp gr 1.05) to 955 mL of water.
6.3.3 Acetone.
6.3.4 Ammonium Hydroxide (sp gr 0.90)Concentrated
ammonium hydroxide (NH4OH).
6.3.5 Ammonium Hydroxide (10 %)Add 375 mL (336 g)
of (NH4OH) (sp gr 0.90) to 622 mL of water.
6.3.6 Aniline.
6.3.7 Benzene.
6.3.8 Carbon Tetrachloride.
6.3.9 Chromic Acid (40 %)Dissolve 549 g of chromic
anhydride (CrO2) in 822 mL of water.
6.3.10 Citric Acid (1 %)Dissolve 104 g of citric acid
crystals in 935 mL of water.
6.3.11 Cottonseed Oil, edible grade.
6.3.12 Detergent Solution, Heavy Duty (0.025 %)Dissolve 0.05 g of alkyl aryl sulfonate and 0.20 g of trisodium
phosphate in 1000 mL of water.
6.3.13 Diethyl Ether.

6.3.14 Dimethyl Formamide.

6.3.15 Distilled Water, freshly prepared.
6.3.16 Ethyl Acetate.
6.3.17 Ethyl Alcohol (95 %)Undenatured ethyl alcohol.
6.3.18 Ethyl Alcohol (50 %)Add 598 mL (482 g) of 95 %
undenatured ethyl alcohol to 435 mL of water.
6.3.19 Ethylene Dichloride.
6.3.20 2-Ethylhexyl Sebacate.
6.3.21 Heptane, commercial grade, boiling range from 90 to
100C.
6.3.22 Hydrochloric Acid (sp gr 1.19)Concentrated hydrochloric acid (HCl).
6.3.23 Hydrochloric Acid (10 %)Add 239 mL (283 g) of
HCl (sp gr 1.19) to 764 mL of water.
6.3.24 Hydrofluoric Acid (40 %)Slowly add 748 mL (866
g) of hydrofluoric acid (52 to 55 % HF) to 293 mL of water.
6.3.25 Hydrogen Peroxide Solution, 28 % or USP 100
volume.
6.3.26 Hydrogen Peroxide Solution (3 % or USP 10
volume)Add 98 mL (108 g) of commercial grade (100
volume or 28 %) hydrogen peroxide (H2O2) to 901 mL of
water.
6.3.27 Isooctane, 2,2,4-trimethyl pentane.
6.3.28 KerosineNo. 2 fuel oil, Specification D396.
6.3.29 Methyl Alcohol.
6.3.30 Mineral Oil, White, USP, sp gr 0.830 to 0.860;
Saybolt at 100F: 125 to 135 s.
6.3.31 Nitric Acid (sp gr 1.42)Concentrated nitric acid
(HNO3).
6.3.32 Nitric Acid (40 %)Add 500 mL (710 g) of HNO3
(sp gr 1.42) to 535 mL of water.
6.3.33 Nitric Acid (10 %)Add 108 mL (153 g) of HNO3
(sp gr 1.42) to 901 mL of water.
6.3.34 Oleic Acid, cP.
6.3.35 Olive Oil, edible grade.
6.3.36 Phenol Solution (5 %)Dissolve 47 g of carbonic
acid crystals, USP, in 950 mL of water.
6.3.37 Soap Solution (1 %)Dissolve dehydrated pure
white soap flakes (dried 1 h at 105C) in water.
6.3.38 Sodium Carbonate Solution (20 %)Add 660 g of
sodium carbonate (Na2CO310H2O) to 555 mL of water.
6.3.39 Sodium Carbonate Solution (2 %)Add 55 g of
Na2CO310H2O to 964 mL of water.
6.3.40 Sodium Chloride Solution (10 %)Add 107 g of
sodium chloride (NaCl) to 964 mL of water.
6.3.41 Sodium Hydroxide Solution (60 %)Slowly dissolve
971 g of sodium hydroxide (NaOH) in 649 mL of water.
6.3.42 Sodium Hydroxide Solution (10 %)Dissolve 111 g
of NaOH in 988 mL of water.
6.3.43 Sodium Hydroxide Solution (1 %)Dissolve 10.1 g
of NaOH in 999 mL of water.
6.3.44 Sodium Hypochlorite Solution, National Formulary,
(4 to 6 %)The concentration of this solution can be determined as follows: Weigh accurately in a glass-stoppered flask
about 3 mL of the solution and dilute with 50 mL of water. Add
2 g of potassium iodide (KI) and 10 mL of acetic acid, and
titrate the liberated iodine with 0.1 N sodium thiosulfate
(Na2S2O3), adding starch solution as the indicator. Each

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D543 06
millilitre of 0.1 N Na2S2O3 solution is equivalent to 3.7222 mg
of sodium hypochlorite.
6.3.45 Sulfuric Acid (sp gr 1.84)Concentrated sulfuric
acid (H2SO4).
6.3.46 Sulfuric Acid (30 %)Slowly add 199 mL (366 g) of
H2SO4 (sp gr 1.84) to 853 mL of water.
6.3.47 Sulfuric Acid (3 %)Slowly add 16.6 mL (30.6 g) of
H2SO4 (sp gr 1.84) to 988 mL of water.
6.3.48 Toluene.
6.3.49 Transformer Oil, in accordance with the requirements of Specification D1040.
6.3.50 TurpentineGum spirits or steam distilled wood
turpentine in accordance with Specification D13.
6.4 Table 1 contains a list of military specifications for
various liquids intended to be representative of the main types
of liquids that may be encountered in a military service
environment. Plastics that are intended for use in such environments shall be tested for chemical resistance to the liquids
in Table 1 as applicable.
6.4.1 Army Regulation 70-71 establishes the requirement
for chemical contamination survivability of Army material
intended to withstand the hazards of a chemical warfare (CW)
environment. Decontaminating agents STB and DS2 are included in Table 1. In addition, selected CW agents (or suitable
simulants) are liquids against which it may be appropriate to
test the resistance of certain plastics.
7. Hazards
7.1 Safety precautions should be taken to avoid personal
contact, to eliminate toxic vapors, and to guard against
explosion hazards in accordance with the hazardous nature of
the particular reagents being used.
8. Sampling
8.1 For Practices A and B, Procedure I, sample in accordance with the pertinent considerations outlined in Practice
D1898.
TABLE 1 Military Specifications for Liquids Encountered in
Military Service Environments
Specification

Title

MIL-C-372

Cleaning Compound, Solvent (for Bore of Small Arms

and Automatic Aircraft Weapons)
Gasoline, Aviation, Grades 80/87, 100/130, 115/145
Hydraulic Fluid, Petroleum Base, Aircraft, Missiles,
and Ordinance
Turbine Fuel, Aviation, Grades JP-4 and JP-5
Hydraulic Fluid, Petroleum Base, for Preservation and
Operation
Lubricating Oil, Aircraft Turbine Engine, Synthetic
Base, Nato Code Number 0148
Antifreeze, Artic-Type
Decontaminating Agent, STB
Lubricating Oil, Weapons, Low Temperature
Lubricating Oil, Aircraft Turbine Engines, Synthetic
Base
Lubricant, Semi-Fluid (Automatic Weapons)
Antifreeze, Ethylene Glycol, Inhibited, Heavy Duty,
Single Package
Fuel, Diesel, Referee Grade
Decontaminating Agent, DS2
Turbine Fuel, Aviation, Kerosene Type, Grade JP-8
Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon
Base, Aircraft

MIL-G-5572
MIL-H-5606
MIL-T-5624
MIL-H-6083
MIL-L-7808
MIL-A-11755
MIL-D-12468
MIL-L-14107
MIL-L-23699
MIL-L-46000
MIL-A-46153
MIL-F-46162
MIL-D-50030
MIL-T-83133
MIL-H-83283

8.2 For Practices A and B, Procedure II, sample in accordance with the ASTM test methods for the specific properties
to be determined.
9. Test Specimens
9.1 The type and dimensions of test specimens to be used
depend upon the form of the material and the tests to be
performed (see Note 2). At least three specimens shall be used
for each material being tested, for each reagent involved, for
each length of conditioning, and for each strain level. The test
specimens shall be as follows:
9.1.1 Molding and Extrusion MaterialsSpecimens shall
be molded to shape or cut from molded slabs as required in
9.1.1.1 and 9.1.1.2. The cut edges of specimens shall be made
smooth by sharp cutting, machining, or by finishing with No. 0
or finer sandpaper or emery cloth. Molding shall conform to
conditions recommended by the manufacturer of the material
(see Note 2). The shape and dimensions of specimens shall
depend upon the test to be performed and shall conform to the
following:
9.1.1.1 Weight and Dimension ChangesStandard specimens shall be in the form of disks 50.80 mm [2 in.] in diameter
and 3.175 mm [0.125 in.] in thickness molded or cut from
molded slabs. The nominal surface area of this standard disk is
45.60 cm2 [7.1 in.2].
9.1.1.2 Mechanical Property ChangesStandard tensile
specimens shall be used in accordance with the test method
prescribed in the appropriate specification for the material
being tested or by agreement among those concerned. Where
the determination of other mechanical properties is agreed
upon between the seller and the purchaser, standard specimens
prescribed in the appropriate test methods shall be used.
9.1.2 Sheet MaterialsSpecimens from sheet materials
shall be cut from a representative sample of the material (see
Note 3) in a manner depending upon the tests to be performed
and the thickness of the sheet, as follows (see 9.1.1 regarding
preparation of cut edges):
9.1.2.1 Weight and Dimension ChangesStandard specimens shall be in the form of bars 76.20 mm [3 in.] in length by
25.40 mm [1 in.] in width by the thickness of the material. The
nominal surface area of the standard bar, having a thickness of
3.175 mm [0.125 in.], is 45.16 cm2 [7.0 in.2]. Circular disk
specimens 50.80 mm [2 in.] in diameter by the thickness of the
material are permissible under mutual agreement between the
seller and the purchaser. Permissible variations in thickness of
both types of specimens are 60.18 mm [60.007 in.] for hot
molded and 60.30 mm [60.012 in.] for cold molded or cast
materials.
9.1.2.2 Mechanical Property ChangesStandard machined,
sheared, or cut tensile specimens shall be used in accordance
with the test methods prescribed in the appropriate specifications of the material to be tested, or by agreement among those
concerned (see 9.1.1.2).
NOTE 2Specimen surface area greatly affects the weight change due
to immersion in chemical reagents. Thickness influences percentage
dimension change as well as percentage change in mechanical properties.
In addition, molded specimens may not agree with specimens cut from
molded or otherwise formed sheet of a given material. Consequently,

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D543 06
comparison of materials should be made only on the basis of results
obtained from specimens of identical dimensions and like methods of
specimen preparation.
NOTE 3Molding conditions can affect the resistance of plastics to
chemical reagents. Compression moldings should be prepared in a manner
that will disburse external lubricants and result in complete fusion of the
particles. Injection molding should be accomplished in a manner that
results in a minimum of molecular orientation and thermal stress or a
controlled level of both, depending upon the condition being simulated.
NOTE 4For certain products, such as laminates, in which edge effects
are pronounced, larger coupons may be exposed from which standard
specimens can be cut after immersion for determining the effects of
reagents on mechanical properties. This may be allowed in provisions of
material specifications by mutual agreement between the seller and the
purchaser and should be reported as such.

10. Conditioning
10.1 ConditioningCondition the test specimen at 23 6
2C [73.4 6 3.6F] and 50 % 6 5 % relative humidity for not
less than 40 h prior to the test in accordance with Procedure A
of Practice D618 for those tests where conditioning is required.
In case of disagreement, the tolerances shall be 1C [1.8F] and
62 % relative humidity.
10.2 Test ConditionsConduct tests in the standard laboratory atmosphere of 23 6 2C [73.4 6 3.6F] and 50 6 5 %
relative humidity, unless otherwise specified in these practices.
In case of disagreement, the tolerances shall be 1C [1.8F] and
62 % relative humidity.
PRACTICE AIMMERSION TEST
11. Procedure IWeight and Dimension Changes (See
Note 4 and 6.2)
11.1 Weigh each conditioned specimen separately and measure thickness at the center, length, and width, or two diameters
at right angles to each other, to the nearest 0.025 mm [0.001
in.]. In the case of laminates, edge swelling is not uncommon
under certain conditions. Consequently, it may be necessary to
measure thickness both at the center and at the edges and report
the percentage change separately for each position.
11.2 Place the specimens in appropriate containers for the
reagents being used and allow the specimens to be totally
immersed in fresh reagent for seven days in the standard
laboratory atmosphere. Suspend the specimens to avoid any
contact with the walls or bottom of the container. For specimens of thin sheeting or those having a lower density than the
reagent, it may be necessary to attach small weights such as
nichrome to prevent floating or curling. Several specimens of a
given material may be immersed in the same container
provided sufficient reagent is allowed for the total surface area
exposed and the specimens do not touch each other. For
specimens of nonextractable and relatively insoluble materials,
the quantity of reagent shall be approximately 10 mL/in.2 of
specimen surface area. For specimens that tend to dissolve or
which involve extraction of plasticizers, the quantity of reagent
shall be approximately 40 mL/in.2 of specimen surface area.
Where there is any doubt in these matters, use the higher
solvent ratio. For tests at other than room temperatures, it is
recommended that the test temperature be 50C, 70C, or other
temperatures recommended in Practice D618. It is important

that the reagent be at the elevated test temperature before the

specimens are immersed.
11.3 Stir the reagents every 24 h by moderate manual
rotation of the containers or other suitable means (see Note 5).
11.4 After 168 h, or other agreed upon period of time,
individually remove each specimen from the reagent, immediately weigh, and remeasure its dimensions. Wash with running
water specimens removed from acid, alkali, or other aqueous
solutions, wipe them dry with a cloth or tissue, and immediately weigh. Hygroscopic reagents such as concentrated sulfuric acid may remain absorbed on the surface of the specimens
even after rinsing, requiring immediate special handling to
avoid moisture pickup before and during weighing. Rinse
specimens removed from nonvolatile, nonwater-soluble organic liquids with a nonaggressive but volatile solvent, such as
ligroin, before wiping dry. Specimens removed from volatile
solvents such as acetone, alcohol, etc., need no rinsing before
wiping dry. Some specimens may become tacky due to
dissolved material on the surface or solvent absorbed throughout the specimen. Take care in wiping such specimens not to
disturb or contaminate the surface.
11.5 Observe the surface of each specimen after exposure to
the chemical reagent. Observe and report appearance on the
basis of examination for evidence of loss of gloss, developed
texture, decomposition, discoloration, swelling, clouding,
tackiness, rubberiness, crazing, bubbling, cracking, solubility,
etc. See Terminology D883 for proper descriptive terminology.
NOTE 5For some materials, absorption of the reagent over the 168 h
immersion period is nearly balanced by the removal of soluble constituents from the plastic. This type of behavior may be revealed by comparing
the initial conditioned weight of the specimen with its weight when dried
for 168 h at 23C and 50 % relative humidity, after removal from the
chemical reagent. A final weight lower than the initial weight may indicate
removal of soluble constituents. However, only for particular combinations of reagent and test specimen can this weight difference be considered
as due strictly to the removal of soluble constituents.
NOTE 6In making tests for shorter or longer periods of time than 168
h, it is recommended that the tests be run at 24 and 72 h for times that are
made up of increments of 4 weeks, respectively. The containers should be
stirred once each day during the first week, and once each week thereafter.

12. Procedure IIMechanical Property Changes

12.1 Immerse and handle the mechanical test specimens in
accordance with instructions given in Procedure I (Section 11).
12.2 Determine the mechanical properties of identical nonimmersed and immersed specimens in accordance with the
standard methods for tensile tests prescribed in the specifications for the materials being tested (see Note 7). Make
mechanical properties tests on nonimmersed and immersed
specimens prepared from the same sample or lot of material in
the same manner, and run under identical conditions. Test
immersed specimens immediately after they are removed from
the chemical reagent. Where specimens are exposed to reagents at elevated temperature, unless they are to be tested at
the elevated temperature, they shall be placed in another
container of the reagent at the standard laboratory temperature
for approximately 1 h to effect cooling prior to testing (see
Note 7).

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D543 06
NOTE 7While tensile tests are generally more applicable and preferred for assessing mechanical property changes due to the effects of
chemical reagents, other mechanical properties may be more significant in
special cases (for example, flexural properties of rigid materials that are
not appreciably softened by the reagents under study but may be
extremely sensitive to surface attack such as crazing). Consequently, in the
use of these practices for establishing chemical resistance levels in
material or product specifications, consideration should be given to the
choice of mechanical properties that properly characterize the effects of
exposure to chemical reagents.
NOTE 8To isolate the effects of certain chemical reagents on the
mechanical properties of some plastics, it is necessary to test identical
specimens that have been immersed in water. This is especially true of
tests for determining the effects of aqueous solutions, where these may not
differ greatly from the effects of immersion in water alone. When tests are
run with a variety of aqueous solution reagents, the effects due to water
alone should be established for better comparison of results. Similar
behavior may result when tests are run at elevated temperatures, requiring
knowledge of the effects of temperature alone to properly assess the
effects due to the chemical reagents.

PRACTICE BMECHANICAL STRESS AND

REAGENT EXPOSURE
13. Scope
13.1 This practice consists of exposing standard ASTM test
specimens to the reagents being evaluated under standardized
conditions of applied strain. After exposure, the specimens are
visually evaluated and mechanically tested to determine the
effects of reagents on the stressed chemically exposed plastics.
14. Apparatus
14.1 Micrometers (see 5.2).
14.2 Room (see 5.3).
14.3 Containers (see 5.4).
14.4 Strain FixturesUse three point flexural strain devices
capable of applying known amounts of strain to the test
specimen. The fixtures are to be made of stainless steel with
stainless steel tabs at each end capable of affixing the test
specimen to the fixtures in such a way that intimate contact is
maintained between the test specimen and the fixture along the
entire length of the test specimen. The clamping system should
allow for thermal expansion of the material when exposure to
elevated temperature is specified. The stainless steel is to be of
Type 304 with a surface finish of 64. Fig. 1 provides a drawing
of a typical strain fixture along with calculations for determining the radius of curvature required for a specified percent
strain.
14.5 Oven or Constant Temperature Bath (see 5.6).
14.6 Testing Devices (see 5.7).
14.7 Laboratory Hood (see 5.8).
15. Reagents and Materials
15.1 See Section 6.
16. Hazards
16.1 See Section 7.
17. Test Specimens
17.1 Same as 9.1 except a minimum of five test specimens
shall be tested.

17.1.1 Molding and Extrusion MaterialsSame as 9.1.1.

17.1.1.1 Same as 9.1.1.2.
17.1.2 Sheet MaterialsSame as 9.1.2.
17.1.2.1 Same as 9.1.2.2.
18. Conditioning
18.1 ConditioningSee 10.1.
18.2 Test ConditionsSee 10.2.
19. Procedure
19.1 Mount the appropriate test specimens, as specified by
the mechanical test being performed, onto strain fixtures that
have the radius of curvature necessary to provide the specified
strain. Ensure that intimate contact of the specimens and
fixtures is maintained along the entire length of the gage area
or specimen area to be tested.
19.2 Expose the strained test specimens, along with one set
of 0.0 % strain (unstrained) specimens, to the reagent being
evaluated for compatibility. The test specimens can be immersed in liquid reagents, or alternately, a wet patch method
can be used. The wet patch method involves applying a cotton
patch (cheesecloth) over the test specimens and saturating the
patch with liquid. For volatile reagents, the liquid should be
reapplied daily to provide continuous saturation. Greases can
be wiped directly onto the specimen surface.
19.3 Exposure times for chemically exposed and unexposed
test specimens shall be 7 days for room temperature exposure
and 3 days for elevated temperature exposure unless other
exposure times are agreed upon between those concerned. Test
temperatures other than room temperature shall be as recommended in Practice D618, unless specified otherwise.
19.4 Maintain one set of test specimens strained identically
to the specimens being exposed (including 0.0 %) but with no
reagent, to act as a control. If exposure includes elevated
temperatures, a set of chemically unexposed controls shall be
conditioned at the same temperature and times as the exposed
specimen. Control test specimens shall be tested for the
specified mechanical properties at the same time as the exposed
test specimens.
19.5 After the specified exposure period, determine the
mechanical properties of the unexposed control and exposed
specimens in accordance with the standard methods for tensile,
flexural, or other properties as prescribed in the specifications
for the materials being tested (see Note 9). Test mechanical
properties of unexposed and exposed specimens prepared from
the same sample or lot of material in the same manner, and run
under identical conditions. Test specimens within 24 h after
removal from chemical agent and removal from strain fixtures
unless specified otherwise as agreed upon between those
concerned.
NOTE 9In some cases deviations from standardized test methods may
occur, for example, it may not be feasible to use extensometers when
measuring strain during tensile testing due to the curvature of the test
specimen resulting from the applied strain. Also, after exposure to some
reagents, some materials may soften, in which case, contact extensometers
could induce flaws resulting in premature failure. In all cases modifications to standard test methods shall be noted on test reports.

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D543 06
20. Report
20.1 Report the following information:
20.1.1 Complete identification of the material tested including type, source, manufacturers code, form, and previous
history,
20.1.2 Method of preparing test specimen,
20.1.3 Specimen type and dimensions,
20.1.4 Method of test,
20.1.5 Conditioning procedure used,
20.1.6 Chemical reagents,
20.1.7 Stress level used,
20.1.8 Chemical agent application type (for example, immersion or wet patch),
20.1.9 Exposure temperatures,
20.1.10 Duration of exposure,
20.1.11 Mechanical properties of identical unexposed/
unstressed specimens and exposed/stressed specimens,

20.1.12 Average percentage increase or decrease in mechanical properties taking the properties of the unexposed/
unstressed specimens as 100 %,
20.1.13 Mean of the changes for the mechanical property,
20.1.14 Standard deviation of the changes for the mechanical property, and
20.1.15 Appearance changes.
21. Precision and Bias
21.1 PrecisionIt is not practical to specify precision for
these practices because of the wide differences possible in the
effects of specific reagents to different plastics.
22. Keywords
22.1 chemical reagent; dimensional changes; exposure; mechanical property changes; plastics; stress

SUMMARY OF CHANGES
Committee D20 has identified the location of selected changes to this standard since the last issue, D543 - 95
(01), that may impact the use of this standard. (April 1, 2006)
(1) Updated the ISO equivalency statement in Note 1 to reflect
the similarity of Practice B and ISO 22088 Part 3.
(2) Added D5947 to Section 2, Referenced Documents.
(3) Replaced D374 in 5.2 with D5947.

(4) Revised Figure 1 to correct the strain sign from a summation to lower case epsilon.
(5) Added a Summary of changes section.

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