Riello RS/M
Riello RS/M
Riello RS/M
TS0015UK03
RS/M Series
Modulating Gas Burners
The RS/M burners series covers a firing range from 70 to 2650 kW, and it has been designed for use in low or medium temperature
hot water boilers, hot air or steam boilers, diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively, “modulating” with the installation of a PID logic regulator and respective
probes.
RS/M burners series guarantees high efficiency levels in all the various applications, thus reducing fuel consumption and running
costs.
The exclusive design ensures reduced dimensions, simple use and maintenance.
A wide range of accessories guarantees elevated working flexibility.
RS/M Series
Technical Data
Reference conditions:
Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features, the technical data, the equipment and the
accessories can be changed. This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information shall not
be divulged, nor duplicated in whole or in part.
2
MODEL RS 70/M RS 100/M RS 130/M RS 190/M RS 250/M MZ
Burner operation mode Modulating (with regulator and probes accessories)
Modulation ratio at max. output 6÷1
type SQN31
Servomotor
run time s 42
kW 135/465÷814 150/698÷1163 160/930÷1512 470/1279÷2290 600/1250÷2650
Heat output
Mcal/h 116/400÷700 129/600÷1000 138/800÷1300 405/1100÷1970 516/1075÷2279
Working temperature °C min./max. 0/40
FUEL/AIR DATA
Net calorific value G20 gas kWh/Nm3 10
Density gas G20 kg/Nm3 0,71
Output gas G20 Nm3/h 13,5/46,5÷81,4 15/70÷116 16/93÷151 47/128÷229 60/125÷265
Net calorific value G25 gas kWh/Nm3 8,6
Density gas G25 kg/Nm3 0,78
Output gas G25 Nm3/h 16/54÷95 17/81÷135 19/108÷176 55/149÷266 70/145÷308
Net calorific value LPG gas kWh/Nm3 25,8
Density LPG gas kg/Nm3 2,02
Output LPG gas Nm3/h 5/18÷32 6/27÷45 6/36÷59 18/50÷89 23/48÷103
Fan Type (01) (01) (01) (02) (02)
Air temperature Max. °C 60
ELECTRICAL DATA
Electrical supply Ph/Hz/V (05) (05) (05) (05) (07) (08)
Auxiliary electrical supply Ph/Hz/V (03) (03) (03) (03) (03)
Control box Type LFL 1.333 LFL 1.333 LFL 1.333 LFL 1.333 RMG/M
Total electrical power kW 1,4 1,8 2,6 5,5 6,5
Auxiliary electrical power kW 0,3 0,3 0,4 1 1
Protection level IP 44 44 44 44 44
Motor electrical power kW 1,1 1,5 2,2 4,5 5,5
Rated motor current A 4,8 - 2,8 5,9 - 3,4 8,8 - 5,1 15,8 - 9,1 12,3 21,3
Motor start current A 25 - 14,6 27,7 - 16 57,2 - 33,2 126 - 73 83 143
Motor protection level IP 54
V1 - V2 230V-1x8 kV 230V-1x8 kV 230V-1x8 kV 230V-1x8 kV 230V-1x15 kV
Ignition transformer
I1 - I2 1A - 20 mA 1A - 20 mA 1A - 20 mA 1A - 20 mA 1A - 20 mA
Operation Intermittent (at least one stop every 24 h) - Continuous as optional (at least one stop every 72 h)
EMISSIONS
Sound pressure dBA 75 77 78,5 81 83
Sound output W --
CO Emission mg/kWh < 40
NOx Emission mg/kWh < 130 < 130 < 130 < 130 < 120
APPROVAL
Directive 90/396 - 89/336 (2004/108) - 73/23 (2006/95) - 92/42 EC
Conforming to EN 676
Certification CE 0085AQ0708 CE 0085AQ0708 CE 0085AQ0708 CE 0085AT0042 CE 0085BS01140
Reference conditions:
Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.
3
RS/M Series
FIRING RATES
Modulation range
Test conditions
conforming to
EN 676:
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.
4
Fuel Supply
GAS TRAINS
The burners are fitted with a butterfly
valve to regulate the fuel, controlled by a
variable profile cam servomotor.
Fuel can be supplied either from the right
or left hand sides.
A maximum gas pressure switch stops
the burner in case of excess pressure
in the fuel line (as accessory on RS 34-
44/M MZ).
The gas train can be selected to best fit
system requirements depending on the
fuel output and pressure in the supply
line. Example of the variable profile cam on Example of the variable profile cam on RS 250/M MZ
The gas train can be “Multibloc“ type RS 34-44/M MZ burners. burners.
(containing the main components in
a single unit) or “Composed” type
(assembly of the single components).
12
P1
11 4
15
10 7
14 9 13 6 8 P2 5 3 2 1
P3
L L1
5
RS/M Series
Gas trains are approved by standard EN 676 together with the burner.
The overall dimensions of the gas train depends on how they are constructed. The following table shows the maximum dimensions of the
gas trains that can be fitted to RS/M burners, intake and outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas train.
The maximum gas pressure of gas train “Multibloc” type is 360 mbar, and that one of gas train “Composed” type is 500 mbar.
The range of pressure in the MULTIBLOC with flange can be modified choosing the stabiliser spring (see gas train accessory).
Y Y Y
Øo
Øo Øo
Øi
Øi
Øi
Z X Z X Z X
Example of gas train “MULTIBLOC” type MBD Example of gas train “MULTIBLOC” type MBC 1200 Example of gas train “COMPOSED” type MBC 1900 - 3100
3970500 (1)
MBD 405 3/4” 3/4” 371 186 120 4 - 20 Accessory
3970553 (1)
3970229 (2)
MBD 407 3970599 (1)(3) 3/4” 3/4” 371 196 120 4 - 20 Accessory
3970554 (1)
3970230 (2)
MBD 410 3970600 (1)(3) 1” 3/4” 405 217 145 4 - 20 Accessory
3970144 (1)
3970231 (2)
MBD 412 1”1/4 1”1/4 433 217 145 4 - 20 Accessory
In progress (1)(3)
3970197 (1)
MBD 412 CT 1”1/4 1”1/4 433 217 262 4 - 20 Incorporated
3970180 (1)
3970232 (2)
MBD 415 1”1/2 1”1/2 523 250 100 4 - 33 Accessory
3970250 (1)(3)
3970198 (1)
MBD 415 CT 1”1/2 1”1/2 523 250 4 - 33 Incorporated
3970253 (1)(3)
3970181 (1)
MBD 420 3970233 (2) 2” 2” 523 300 4 - 33 Accessory
3970182 (1)
3970234 (2)
MBD 420 CT 2” 2” 523 300 227 4 - 33 Incorporated
3970252 (1)(3)
MBC 1200 SE 50 3970221 (2) 2” 2” 573 425 161 4 - 60 Accessory
MBC 1200 SE 50 CT 3970225 (2) 2” 2” 573 425 288 4 - 60 Incorporated
COMPOSED GAS TRAINS
(1) Gas Train with 6-pin plug to install for connection to the burner.
(2) Gas Train with 6-pin plug installed for connection to the burner. (3) Gas Train S52 type for application with high combustion head pressure drop.
6
PRESSURE DROP DIAGRAM
The diagrams indicate the minimum pressure drop of the burners with the various gas trains that can be matched with them; at the value of these
pressure drop add the combustion chamber pressure. The value thus calculated represents the minimum required input pressure to the gas train.
5
7
40
40
BD
BD
M
M
7
40
BD
M
0
41
BD 41
0
M D
M B
CT CT
412 4 12
- - T
12 CT 12 5C
D4 415 D4 - 41
MB 15 - M B 1 5
D4 0C
T D4
MB - 42 MB
2 0
D4
MB
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
3970500 (1) 3000824 Accessory MBD 412 CT 3970197 (1) - Incorporated
MBD 405
3970553 (1) 3000824 Accessory 3970180 (1) - Accessory
3970229 (2) 3000824 Accessory MBD 415
3970232 (2) - Accessory
MBD 407 3970599 (1)(3) 3000824 Accessory MBD 415 CT 3970198 (1) - Incorporated
3970554 (1) 3000824 Accessory
3970181 (1) 3000822 Accessory
3970230 (2) 3000824 Accessory MBD 420
3970233 (2) 3000822 Accessory
MBD 410 3970600 (1)(3) 3000824 Accessory
3970182 (1) 3000822 Incorporated
3970144 (1) - Accessory MBD 420 CT
3970234 (2) 3000822 Incorporated
MBD 412 3970231 (2) - Accessory
7
40
BD
M
7
40
BD
M
10 5
D4 40
MB BD 10
D4
M MB
2 CT
- 41 5 CT
D 412 T - 41
MB 415 C D 41
5
B D 415 - T B
412 C M
M 0 CT 12 -
20 - 42 MBD
4
MBD 4
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
3970500 (1) 3000824 Accessory MBD 412 3970231 (2) - Accessory
MBD 405
3970553 (1) 3000824 Accessory MBD 412 CT 3970197 (1) - Incorporated
3970229 (2) 3000824 Accessory
3970180 (1) - Accessory
MBD 407 3970599 (1)(3) 3000824 Accessory MBD 415
3970232 (2) - Accessory
3970554 (1) 3000824 Accessory
3970230 (2) 3000824 Accessory MBD 415 CT 3970198 (1) - Incorporated
MBD 410 3970600 (1)(3) 3000824 Accessory 3970181 (1) 3000822 Accessory
MBD 420
3970144 (1) - Accessory 3970233 (2) 3000822 Accessory
3970182 (1) 3000822 Incorporated
MBD 420 CT
3970234 (2) 3000822 Incorporated
(1) Gas Train with 6-pin plug to install for connection to the burner.
(2) Gas Train with 6-pin plug installed for connection to the burner. (3) Gas Train S52 type for application with high combustion head pressure drop.
7
RS/M Series
0
41 7
D 40
MB BD
M
10
CT D4
- 41
2 MB
12
D4 2C
T
415
CT
MB - 41 D 415 -
1 2 B
D4 M
T
415
CT MB 20 C
15 - 4 2 0-4
D 4 T B D
MB 420 C M
B D 420 -
M
CT
200 SE
0 0 SE - 1
MBC 12
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
3970553 (1) 3000824 Accessory 3970198 (1) - Incorporated
MBD 407 MBD 415 CT
3970599 (1)(3) 3000824 Accessory 3970253 (1)(3) - Incorporated
3970554 (1) 3000824 Accessory MBD 420 3970181(1) 3000822 Accessory
MBD 410
3970600 (1)(3) 3000824 Accessory 3970182(1) 3000822 Incorporated
3970144 (1) - Accessory MBD 420 CT
MBD 412 3970252 (1)(3) 3000822 Incorporated
In progress (1)(3) - Accessory MBC 1200 SE 3970221(2) 3000822 Accessory
MBD 412 CT 3970197 (1) - Incorporated
MBC 1200 SE CT 3970225(2) 3000822 Incorporated
3970180 (1) - Accessory
MBD 415
3970250 (1)(3) - Accessory
7
40
BD
CT
M
1 2
-4
2
41
BD
M
T
5C 10
- 41 D4
15 CT MB
D4 420
MB 420 -
MB
D T 2 CT
SE C - 41
- 1 200 D 412 T
0 SE MB 415 C
120 415 -
MBC M B D
420 C
T
420 -
MBD
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
3970553 (1) 3000824+ MBD 415 CT 3970198 (1) 3000843 Incorporated
MBD 407 Accessory
3970599 (1)(3) 3000843 MBD 420 3970181 (1) - Accessory
3000824+
MBD 410 3970554 (1) Accessory MBD 420 CT 3970182 (1) - Incorporated
3000843
MBD 412 3970144 (1) 3000843 Accessory MBC 1200 SE 3970221 (2) - Accessory
MBD 412 CT 3970197 (1) 3000843 Incorporated MBC 1200 SE CT 3970225 (2) - Incorporated
MBD 415 3970180 (1) 3000843 Accessory
(1) Gas Train with 6-pin plug to install for connection to the burner.
(2) Gas Train with 6-pin plug installed for connection to the burner. (3) Gas Train S52 type for application with high combustion head pressure drop.
8
RS 70/M (NATURAL GAS) RS 70/M (LPG)
T
2C
- 41
4 12
D
MB
T CT
5C 415 T
- 41 -
15 20 C
D 415 CT D4 4
MB 420 MB 420 -
4 20 - B D T
MB
D M SE C
E - 1200
E CT 00 S
1200 S 12
120 0 SE - MBC
MBC
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
MBD 412 3970144 - Accessory MBD 420 3970181 - Accessory
MBD 412 CT 3970197 - Incorporated MBD 420 CT 3970182 - Incorporated
MBD 415 3970180 3000843 Accessory MBC 1200 SE 3970221 - Accessory
MBD 415 CT 3970198 3000843 Incorporated MBC 1200 SE CT 3970225 - Incorporated
CT
4 15 T
5- 5C
4 1 T - 41 T
BD 0C 15 C
- 42 20
M
20 B D4 0-4
4 M 2 CT
BD D4 SE
M MB 1200
- T
0 SE SE C
E CT C 120 - 1 900
1200 S MB 0 SE
1 2 0 0 SE - 190
MBC SE CT MBC
- 1900
B C 1 900 SE
M
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
MBD 415 3970180 3000843 Accessory MBC 1200 SE 3970221 - Accessory
MBD 415 CT 3970198 3000843 Incorporated MBC 1200 SE CT 3970225 - Incorporated
MBD 420 3970181 - Accessory MBC 1900 SE 3970222 3000825 Accessory
MBD 420 CT 3970182 - Incorporated MBC 1900 SE CT 3970226 3000825 Incorporated
9
RS/M Series
5 CT
5 - 41
MB D 41 CT
- 420 415 C
T
420
M B D
B D 415 - 0 CT
M 42
420 -
MBD
SE CT 0 0 SE CT
SE - 1200 1 2 0 0 SE - 12
MBC 12001900 SE - 1900 SE CT M B C
MBC
3100 SE CT
MBC 3100 SE -
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
MBD 415 3970180 3000843 Accessory MBC 1200 SE CT 3970225 - Incorporated
MBD 415 CT 3970198 3000843 Incorporated MBC 1900 SE 3970222 3000825 Accessory
MBD 420 3970181 - Accessory MBC 1900 SE CT 3970226 3000825 Incorporated
MBD 420 CT 3970182 - Incorporated MBC 3100 SE 3970223 3000826 Accessory
MBC 1200 SE 3970221 - Accessory MBC 3100 SE CT 3970227 3000826 Incorporated
CT
4 20
0-
42
D
MB CT
- 420
D 420
MB
CT CT
0 FC 0 FC
SE 5 SE 5
2 0 0 200
FC -
1
65 FC
CT
0F C-1
E 50 0 SE SE 5
1 2 00 S F C - 190 1200
MBC 900 SE 65 MBC
1 FC CT
MBC - 3100 SE 80
SE 80 FC
MBC 3100 MBC 3100 SE 80 FC - 3100 SE 80 FC CT
MBC 1900 SE 65 FC - 1900 SE 65 FC CT
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
MBD 415 3970180 3000843 Accessory MBC 1200 SE 50 CT 3970225 - Incorporated
MBD 415 CT 3970198 3000843 Incorporated MBC 1900 SE 65 FC 3970222 3000825 Accessory
MBD 420 3970181 - Accessory MBC 1900 SE 65 FC CT 3970226 3000825 Incorporated
MBD 420 CT 3970182 - Incorporated MBC 3100 SE 80 FC 3970223 3000826 Accessory
MBC 1200 SE 50 3970221 - Accessory MBC 3100 SE 80 FC CT 3970227 3000826 Incorporated
10
RS 250/M MZ (NATURAL GAS) RS 250/M MZ (LPG)
CT CT
C 0
0F - 42 CT
S E5 0 FC
00 CT 42 E5
0
2
C
-1 65
FC BD 20
0S
M
0F 0S
E -1
E5 19
0
CC
T
0F
C
0 0S F C- 8 0F 5
12 65 SE SE
C 0S
E
- 31
00 00
MB 90 FC 12
1 0 C
C
MB 00 SE
8 MB
31
M BC
GAS TRAIN CODE ADAPTER SEAL CONTROL GAS TRAIN CODE ADAPTER SEAL CONTROL
MBD 420 3970181 (1) - Accessory MBC 1900 SE 65 FC 3970222 (2) 3000825 Accessory
MBD 420 CT 3970182 (1) - Incorporated MBC 1900 SE 65 FC CT 3970226 (2) 3000825 Incorporated
MBC 1200 SE 50 3970221 (2) - Accessory MBC 3100 SE 80 FC 3970223 (2) 3000826 Accessory
MBC 1200 SE 50 CT 3970225 (2) - Incorporated MBC 3100 SE 80 FC CT 3970227 (2) 3000826 Incorporated
(1) Gas Train with 6-pin plug to install for connection to the burner.
(2) Gas Train with 6-pin plug installed for connection to the burner.
Please contact the Riello Burner Technical Office for different pressure levels from those above indicated and refer to the technical manual for the correct
choice of the spring.
In LPG plants, Multibloc gas trains do not operate below 0°C. They are only suitable for gaseous LPG (liquid hydrocarbons destroy the seal materials).
MBC 1200 gas train: the minimum operating pressure (*) is higher or equal to 10 mbar. The gas train has to be installed next to the burner (if needed, only
with the adapters listed in the catalogue) and it has to operate in its own working field.
MBC 1900-3100 gas train: the minimum operating pressure (*) is higher or equal to 15 mbar. The gas train has to be installed next to the burner (if needed,
with the adapters listed in the catalogue) and it has to operate in its own working field.
(*) it is the upstream gas train pressure in full load operation conditions.
11
RS/M Series
12
Ventilation
The ventilation circuit produces low noise levels with high performance pressure and air output, inspite of the compact dimensions.
In the RS 34-44-190-250/M models, noise has been reduced by the special design of the air suction circuit.
On RS 50-70-100-130/M models, the use of reverse curve blades and sound-proofing material keeps extremely noise level very low.
A variable profile cam connects the fuel and air regulations, ensuring high fuel efficiency at all firing ranges.
A minimum air pressure switch stops the burner when there is an insufficient quantity of air at the combustion head.
The RS 34/M MZ and RS 44/M MZ are realised with a structure made by an innovative technology based on a new fibreglass reinforced
polyamide material, with high thermal and mechanical characteristics, instead of the traditional aluminium.
This allows big advantages in terms of lay-out rationalisation, weight and dimensions reduction.
In order to guarantee the correct exercise temperature for the internal burner components in every working conditions, the new structure
includes an innovative patented cooling technology.
Between the burner front base and the reinforcing steel front plate, had been create an air cavity offering an high thermal insulation against
the front boiler reflection heat, and to further improve the insulation efficiency the innovative HCS (Housing Cooling System) technology
had been developed. Inside the front base cavity an air circulation is activated with continuous air volume refresh to obtain an active cooling
system and avoid any heat transfer to the electrical component housing.
Example of the servomotor for gas setting. Example of HCS (Housing Cooling System) working concept.
13
RS/M Series
Combustion Head
ax
D Lm
n
L mi
D max
D min
Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
D flame (m) = 0,8 m (medium value)
14
Operation
BURNER OPERATION MODE
The RS/M series of burners can have “two stage progressive” or “modulating” operation.
On “two stage progressi-ve” operation, the burner gradually adapts the output to the requested level, by varying between two pre-set
levels (see picture A).
In “modulating” operation, normally required in steam generators, in superheated boilers or diathermic oil burners, a specific regulator or
an analog control signal converter are required. These are supplied as accessories that must be ordered separately. The burner can work
for long periods at intermediate output levels (see picture B).
Picture A Picture B
The RS 34-44-64-250/M MZ burner models are fitted with a new microprocessor control panel, RMG/M, for the supervision during
intermittent operation.
For helping the commissioning and maintenance work, there are two main elements:
The lock-out reset button is the central operating The multi-color LED is the central indication element
element for resetting the burner control and for for visual diagnosis and interface diagnosis.
activating / deactivating the diagnostic functions.
15
RS/M Series
VISUAL DIAGNOSIS
INTERFACE DIAGNOSIS
or
FLUE GAS
ANALYSER
INDICATION OF OPERATION
COLOR CODE TABLE
In normal operation, the various status are indicated in the form of Operation status Color code table
colour codes according to the table below. Stand-by
The interface diagnosis (with adapter) can be activated by pressing
the lock-out button for > 3 seconds. Pre-purging
Ignition phase
Flame OK
Poor flame
Undervoltage, built-in fuse
Fault, alarm
Flame simulation
LED off
16
DIAGNOSIS OF FAULT CAUSES
After lock-out has occurred, the red signal lamp is steady on. In this status, the visual fault diagnosis according to the error code table can
be activated by pressing the lock-out reset button for > 3 seconds.
The interface diagnosis (with adapter) can be activated by pressing again the lock-out button for > 3 seconds.
3s 3s 3s
( LED off)
START UP CYCLE
RS 34/M MZ- 44/M MZ - 64/M MZ
0s The TL remote control closes.
TL 2-26s The servomotor opens the air-damper.
TR 26-57s Pre-ventilation with air delivery at max output.
57-77s The air damper and the gas butterfly valve are
M 26 positioned on MIN output.
92 95 92s The ignition electrode sparks.
VS
Firing: the VS safety valve and the VR adjustment valve
92
VR open.
max 26 57 118
M min 77 10 118s The start up cycle of the control box is concluded.
0
2
max
min
0
92 118
0
time (s)
17
RS/M Series
RS 50/M
0
time (s)
0
time (s)
RS 250/M MZ
0s The TL remote control closes.
TL 5-35s The servomotor opens the air-damper.
TR 35-75s Pre-ventilation with air delivery at max output.
75-95s The air damper and the gas butterfly valve are
M 35 positioned on MIN output.
105 108 105s The ignition electrode sparks.
Firing: the VS safety valve and the VR adjustment valve
VS
VR 105 open.
max
35 75 135
M 95 115 115s The start up cycle of the control box is concluded.
min
0
5
max
min
0
10 115
0
time (s)
18
Burner Wiring
All models of the RS/M burner series have an easily accessible control panel for the electrical components housing and wiring.
In particular the RS 34-44/M MZ models, thanks to the new structure concept, have a extremely clean electrical layout to optimise the
commissioning and maintenance speed.
On these models the electrical connection are done by a Plug&Socket system, accessible from the external of the cover, and some of
the main components as the servomotor, the air pressure switch, the electronic regulator (accessory) and the gas max pressure switch
(accessory) are connected to the burner electrical wiring trough plugs & sockets system in order to facilitate the connection in case of
maintenance.
The electrical wiring of all RS/M burner models are very easy to do following the wiring diagrams included in the instruction handbook.
Electrical connections must be made by qualified and skilled personnel, according to the local norms.
Example of the terminal board for electrical Example of electrical components housing and Plug&Socket system for electrical connection of RS 34-44/M MZ.
connections for the RS 70-100-130-190-250/M
models.
The following table shows the supply lead sections and the type of fuse to be used.
19
RS/M Series
Emissions
The emission data has been measured in the various models at maximum output, according to EN 676 standard.
The NOx emissions of RS 34-44-64-250/M MZ models are conforming to the class 2 of EN 676.
150
mg/kWh
NO2 Emissions
125
100
75
50
25
50
mg/kWh
CO Emissions
40
30
20
10
100
dB(A)
Noise Emissions
80
60
40
20
20
Overall Dimensions (mm)
BURNERS
RS 34/M MZ - 44/M MZ RS 50/M
E E
A F G A F G
G (1) G (1)
H H
D L D L
I I
M M
N
N
O O
MODEL A D E F G - G(1) H I L M N O P
u RS 34/M MZ 442 422 508 138 216 - 351 140 305 177 1”1/2 84 780 -
u RS 44/M MZ 442 422 508 138 216 - 351 152 305 177 1”1/2 84 780 -
u RS 50/M 476 474 580 164 216 - 351 152 352 168 1”1/2 108 810 719
B F G
G (1)
H
H
L
D
D L I
M
M I
N
N
O - O (1)
21
RS/M Series
MODEL D1 D2 Ø
u RS 34/M MZ 160 224 M8
u RS 44/M MZ 160 224 M8
u RS 50/M 160 224 M8
u RS 64/M MZ 185 275-325 M12
u RS 70/M 185 275-325 M12
u RS 100/M 185 275-325 M12
u RS 130/M 195 275-325 M12
u RS 190/M 230 325-368 M16
u RS 250/M MZ 230 325-368 M16
PACKAGING
MODEL X (1) Y Z kg
Z u RS 34/M MZ 1000 485 500 32
u RS 44/M MZ 1000 485 500 33
Y
u RS 50/M 1200 502 520 41
X (1)
u RS 64/M MZ 1200 580 520 42
u RS 70/M 1405 700 660 70
u RS 100/M 1405 700 660 73
u RS 130/M 1405 700 660 76
u RS 190/M 1405-1420 1000 660 82
u RS 250/M MZ 1405-1420 1000 660 117
22
Installation Description
Installation, start up and maintenance must be carried out by qualified and skilled personnel.
All operations must be performed in accordance with the technical handbook supplied with the burner.
BURNER SETTING
All the burners have slide bars, for easier installation and maintenance.
After drilling the boilerplate, using the supplied gasket as a template, dismantle the blast
tube from the burner and fix it to the boiler.
Fit the gas train, choosing this on the basis of the maximum output of the boiler and
considering the enclosed diagrams.
BURNER MAINTENANCE
The maintenance of RS/M burners is very simple thanks to the sliding bars system that
allows an easy access to the internal components.
In particular the RS 34-44/M MZ models have a new sliding bars system to make easier
the access to the combustion head.
The RS 190/M and RS 250/M MZ have new reinforced sliding bars that make very strong
the burner structure during maintenance.
23
RS/M Series
Burner Accessories
Extended heads
“Standard head” burners can be transformed into “extended head” versions, by using the special
kit. The KITS available for the various burners, giving the original and the extended lengths, are
listed below.
Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying thickness spac-
ers are available, as given in the following table:
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Accessories for
modulating operation To obtain modulating operation, the RS/M series of burners requires a regulator with three point
outlet controls. On RS 34/M MZ - 44/M MZ - 250/M MZ the regulator is connected to the burner
electrical wiring by plug-in system in order to make the connection easier and faster.
The relative temperature or pressure probes fitted to the regulator must be chosen on the basis
of the application.
The following table lists the accessories for modulating operation with their application range.
REGULATOR
BURNER TYPE CODE
u RS 34/M MZ - 44/M MZ RWF 40 3010417
u RS 50/M - 64/M MZ - RS 70/M - 100/M - 130/M - 190/M RWF 40 3010212
u RS 250/M MZ RWF 40 3010414
PROBE
TYPE RANGE (°C) (bar) CODE
Modulating operation can also be obtained with an analog control signal converter and a feed-
back three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.
ANALOG CONTROL
SIGNAL CONVERTER BURNER TYPE (INPUT SIGNAL) CODE
POTENTIOMETER KIT
BURNER KIT CODE
u RS 34/M MZ - 44/M MZ 3010420
u RS 50/M - RS 64/M MZ 3010109
u RS 70/M - 100/M - 130/M - 190/M 3010021
u RS 250/M MZ 3010416
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RS/M Series
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on the burner,
as given in the following table:
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Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device for electrical system fault.
35 30
10
25
15 20
PC interface kit
To connect the flame control panel to a personal computer for the transmission of operation, fault
signals and detailed service information, an interface adapter with PC software are available.
27
RS/M Series
Post-ventilation kit
To have 20 s ventilation after opening of thermostats chain, a special kit is available.
Please refer to the technical manual for the correct choice of spring.
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Adapters
When the diameter of the gas train is different from the set diameter of the burners, an adapter
must be fitted between the gas train and the burner. The following table lists the adapters for
various burners.
1” 1/2
u RS 70/M MBC 1900 DN 65 2” 1/2 3000825
2”
1” 1/2
u RS 100/M MBC 1900 DN 65 2” 1/2 3000825
2”
1” 1/2
u RS 130/M MBC 1900 DN 65 2” 1/2 3000825
2”
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RS/M Series
Adapters
When the diameter of the gas train is different from the set diameter of the burners, an adapter
must be fitted between the gas train and the burner. The following table lists the adapters for
various burners.
1” 1/2
u RS 190/M MBC 1900 DN 65 2” 1/2 3000825
2”
1” 1/2
MBC 1900 DN 65 2” 1/2 3000825
u RS 250/M MZ 2”
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Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS/M series.
Below is a clear and detailed specification description of the product.
Series: R
Size
Auxiliary voltage:
230/50-60 230V/50-60Hz
220-230/50-60 220-230V/50-60Hz
110/50-60 110V/50-60Hz
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RS/M Series
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PRODUCT SPECIFICATION
RS 34/M MZ - 44/M MZ models
Burner
Monoblock forced draught gas burner with two stage progressive or modulating operation, with a specific kit, fully automatic, made up of:
- Air suction circuit
- High performance fan with straight blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by a servomotor with variable cam
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz or three-phase / 380-400V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous air volume refresh for
an active cooling system and avoid heat transfer to the electrical component housing
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based flame control panel, with diagnostic functions
- Plugs and Sockets for electrical connection, accessible from the external of the cover
- Burner on/off selection switch
- Manual or automatic output increase/decrease selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 40 electric protection level.
Gas train
Fuel supply line, in the MULTIBLOC configuration or COMPOSED configuration, fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- Valve seal control (for output > 1200 kW)
- One stage working valve with ignition gas output regulator.
Conforming to:
- 89/336 (2004/108) EC directive (electromagnetic compatibility)
- 73/23 (2006/95) EC directive (low voltage)
- 92/42/EC directive (performance)
- 90/396/EC directive (gas)
- EN 676 (gas burners).
Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection (RS 34-44/M MZ single-phase)
- 4 plugs for electrical connection (RS 44/M MZ three-phase)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
33
RS/M Series
- Sound-proofing box
- RWF 40 output regulator
- Pressure probe 0 – 2.4 bar
- Pressure probe 0 – 16 bar
- Temperature probe -100 – 500°C
- Analog control signal converter
- Potentiometer kit for the servomotor
- LPG kit
- Connection flange kit
- Ground fault interrupter kit
- Gas max pressure switch
- Volt free contact kit
- PC interface kit
- Hours counter kit
- Post-ventilation kit
- Gas train adapter
- Seal control kit
- Stabiliser spring.
Burner
Monoblock forced draught gas burner with two stage progressive or modulating operation, with a specific kit, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RS 50 - 70 - 100 - 130/M models) or straight blades (RS 64/M MZ - 190/M - 250/M MZ models)
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by a servomotor with variable cam
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Flame control panel, fitted with control function for the correct positioning of the servomotor and possibility of post-purge by just
changing the electric wiring (RS 50/M - 70/M - 100/M - 130/M - 190/M models)
- Microprocessor-based flame control panel, with diagnostic functions (RS 64/M MZ - 250/M MZ models)
- Burner on/off selection switch
- Manual or automatic output increase/decrease selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.
Gas train
Fuel supply line, in the MULTIBLOC configuration or COMPOSED configuration, fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- Valve seal control (for output > 1200 kW)
- One stage working valve with ignition gas output regulator.
34
Conforming to:
- 89/336 (2004/108) EC directive (electromagnetic compatibility)
- 73/23 (2006/95) EC directive (low voltage)
- 92/42/EC directive (performance)
- 90/396/EC directive (gas)
- EN 676 (gas burners).
Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection (RS 50/M)
- 2 slide bar extensions (for extended head models and RS 190/M model)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
35
TS0015UK03 - 2/2008
RIELLO S.p.A.
Via Ing. Pilade Riello, 5
37045 Legnago (VR) Italy
Tel. +39.0442.630111 - Fax +39.0442.21980
www.rielloburners.com - info@rielloburners.com
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional
features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this
information shall not be divulged, nor duplicated in whole or in part. Riello Burners is a brand of Riello Group.