Catalogo Outhershield
Catalogo Outhershield
Catalogo Outhershield
Outershield
2 www.lincolnelectric.com
Exceptional Chemistry Contents Page
In test after test, Lincoln’s chemistry has been shown to be significantly
superior to that of other wires on the market! Product Introduction . . . 2-3
• Incredibly tight tolerances! Electrode Selection
• That means less adjusting, less waste, cleaner welds, and increased
Guide . . . . . . . . . . . . . . . 4-5
efficiency. Mild Steel
Flux-Cored Wires -
Outstanding Arc Stability High Deposition . . . . . . 6-19
More efficient welding translates
to a better bottom line! Arc Mild Steel
stability makes the difference! Flux-Cored Wires -
All Position . . . . . . . . . 16-29
• Our Outershield wire delivers
one of the most stable arcs Low Alloy
on the market today! Flux-Cored Wires . . . 20-23
Superior Feedability Mild Steel
Set it, and forget it!
Metal-Cored Wires . . 24-27
• Outershield feeds beautifully, Low Alloy
so your welders can concen- Metal-Cored Wires . . 28-31
trate on welding – instead of on adjustments and restarts. Packaging . . . . . . . . . . . . 32
• So...using Outershield can help you reduce costly downtime!
Approvals . . . . . . . . . . . . 33
Product Breadth AWS Classifications . . . . 34
You’ll find that there’s a Lincoln Outershield wire perfect for virtually every
welding application.
Storing Outershield . . . . 35
Electrodes
• Outershield wires designed for fillet, lap or butt welds
• A range of wire choices for single or multiple pass – high speed or high
strength applications.
Outershield 70 E70T-1, -9 100% CO2 Optimum performance on dirty plate! Designed for optimum 6-7
performance on materials with high levels of rust, oil, or mill scale,
OS 70 is excellent for flat and horizontal groove and fillet welds.
Outershield 70-H E70T-1H8-9H8 100% CO2 Especially designed for large weld volume welding on heavy plate! 8-9
Use on mild steel and many low alloy steels used in the ship, bridge,
heavy equipment or structural fabrication industries.
Outershield XLH70 E70T-1H4, 100% CO2 XLH stands for Extra Low Hydrogen! Low hydrogen means 10-11
-9H4 increased resistance to cracking and reduction in preheat levels.
Ideally suited for a wide variety of flat and horizontal applications.
Outershield 71 E71T-1, -9 100% CO2 or The best looking flat and horizontal fillet welds in its class! 12-13
75-82% Argon Lincoln’s OS 71 is an all-position electrode with excellent bead
with a balance wetting action that produces the smoothest horizontal fillets.
of CO2
Outershield 71 Elite E71T-1, -9 100% CO2 or Great welds start with this highly productive wire! 14-15
75-82% Argon Whether you are an operator, supervisor, engineer, or business
with a balance owner, you’ll be impressed with the smooth arc behavior, low
of CO2 spatter, and excellent bead appearance.
Outershield 71M, E71T-1, -9 100% CO2 or Fast, virtually effortless vertical fillet welds! Amazing out-of- 16-17
71M-H 75-80% Argon position puddle control! Deposition rates for this high performance
with a balance wire are a solid 20% above most E71T-1 electrodes.
of CO2
Outershield 712C E71T-1H8, 100% CO2 One of the smoothest arcs and lowest spatter levels you’ve 18-19
-9H8 ever seen with CO2! Operators consistently sing the praises
of this quality electrode. Impacts are normally in the
80 ft-lbs @-40°F, as welded. An excellent choice for
bridge fabrication, offshore structures and shipbuilding.
Outershield 81Ni1-H E81T1-Ni1MH8 75-82% Argon For weathering steels! We designed this electrode 20-21
with a balance to deliver x-ray clear deposits with high impact values
of CO2 at low temperatures, in both as-welded and stress relieved
conditions. It’s an excellent choice when welding in
petrochemical plants, or on A588 steels where color matching
is required. The bead is flat to slightly convex. Can replace
E8018-C3 stick electrode for added efficiency.
Outershield 91K2-H E91T1-K2MH8 75-95% Argon Operators love it! The smooth, well-directed spray-type arc 22-23
with a balance make this electrode a favorite among operators. OS 91K2-H
of CO2 also offers superior puddle control in all positions, virtually
effortless slag removal, and excellent bead wetting. Plus, in
some instances it can reduce the level of preheat normally
used on crack-sensitive steels. Uses include welding HY-80
and ASTM A710 type steels.
Outershield
4 www.lincolnelectric.com
OUTERSHIELD® WIRE SELECTION GUIDE
Electrode AWS Recommended General Page
Name Number Shielding Gas Description No.
Outershield MC-710XL E70C-6M 75-95% Argon The lowest fume level in its class! In fact, fume levels are 26-27
with a balance typically 30% lower than competitive products! This is
of CO2 a low-spatter, virtually slag-free electrode that produces
amazingly smooth, clean welds time after time with a much
higher deposition rate than solid MIG wires. Can be used
out-of-position with short arc and pulsed arc.
Outershield MC-900 E90C-G 75-90% Argon Virtually spatter-free performance, reduces clean-up time! 28-29
with a balance This electrode is designed for high-speed welding where
of CO2 exceptional bead wetting is important. Use MC-900 on HSLA
steels – including HY80 and ASTM A710, as well as on high
strength steels.
Outershield MC-1100 E110C-G 75-90% Argon Exceptional bead wetting in high-speed welding 30-31
with a balance applications! Spatter is almost non-existent with MC-1100.
of CO2 Use this quality wire on HSLA steels such as ASTM 514,
90% Argon/ HY-100 and T1 steels with tensile strengths of 110,000 psi.
7.5% CO2/
2.5% O2
Outershield
5 www.lincolnelectric.com
OUTERSHIELD 70 Mild Steel Flux-Cored Wire AWS E70T-1 & E70T-9
1G 2F 2G
DIAMETERS/PACKAGING
Required
AWS E70T-1 58,000 (400) 70,000 (483) 22 20 (27) min. —
AWS E70T-9 min. min. min. — 20(27) min.
Test Results
100% CO2 As Welded 83,500 (576) 92,100 (635) 27 28 (39) 23 (31)
100% CO2 Stress Relieved 76,400 (527) 80,500 (555) 27 20 (27) 18 (24)
for 1 hour at 1150ºF (621ºC)
(1)
Typical all weld metal.
Outershield
6 www.lincolnelectric.com
OUTERSHIELD 70 Mild Steel Flux-Cored Wire AWS E70T-1 & E70T-9
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
Test Results
.084 1.41 .009 .011 .73
100% CO2
(1)
Typical all weld metal.
Outershield
7 www.lincolnelectric.com
OUTERSHIELD® 70-H Mild Steel Flux-Cored Wire AWS E70T-1H8 and E70T-9H8
Outershield 70-H is a high deposition • Especially designed for large weld WELDING POSITIONS
rate flux-cored wire electrode ideal for volume welding on heavy plate. Use
applications where reduced hydrogen on mild steel and many low alloy
levels are needed for extra crack steels used in the ship, bridge,
resistance or reduced preheat require- heavy equipment or stuctural 1G 2F 2G
ments. fabrication industries.
• Lower diffusible hydrogen content
ADVANTAGE LINCOLN reduces cold cracking tendencies
on: 1F
• Spray type transfer delivers good
bead appearance, low spatter and - highly restrained joints
CONFORMANCE
fast travel speeds on flat and hori- - higher carbon steels
zontal groove and fillet welds. AWS A5.20-95: E70T-1H8, E70T-9H8
- higher alloy steels
ASME SFA-5.20: E70T-1H8
• Resists porosity caused by mill scale - thicker steels CWB/CSA: E4802T-9-CH
or rust.
- higher strength steels ABS: 2SA-2YSAH15
• CSA approved. Military Spec: MIL-70T-1C
• Well-suited for flat or horizontal
• Manufactured under a quality welding.
system certified to ISO 9001 and SHIELDING GAS
ISO 14001 requirements. • Compared to spray MIG welding,
Outershield 70-H allows: 100% CO2
TYPICAL APPLICATIONS - Welding on dirtier steel, includ- Flow Rate: 40-50 CFH
ing mill scale – resulting in less
• Especially recommended for appli- cleaning and prep time.
cations requiring reduced hydrogen
- Use of less expensive 100%
levels (below 8ml), which may also
CO2 shielding gas.
allow reduced preheating require-
ments for some applications.
Test Results
100% CO2 6
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ 0ºF (-18ºC) @ -20ºF (-29ºC)
Requirements
AWS E70T-1H8 58,000 (400) 70,000 (480) 22 20 (27) min. –
AWS E70T-9H8 min min. min. – 20 (27) min.
Test Results
100% CO2 As Welded 83,500 (576) 92,100 (635) 27 28 (38) 23 (31)
Outershield
8 www.lincolnelectric.com
OUTERSHIELD® 70-H Mild Steel Flux-Cored Wire AWS E70T-1H8 and E70T-9H8
Electrode Diameter
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
%C %Mn %Si %S %P
Test Results
100% CO2 0.084 1.41 0.73 0.011 0.009
Outershield
9 www.lincolnelectric.com
OUTERSHIELD XLH-70 Mild Steel Flux-Cored Wire AWS E70T-1H8 & E70T-9H8
DIAMETERS / PACKAGING
Seismic Welding Products
Diameter 50 Lb. (23 kg) 500 Lb. (227 kg) T2 Lot Controlled and Tested
Inches (mm) Coil in Foil Bag Speed-Feed® Drum 50 Lb. (23 kg) Coil 500 Lb. (227 kg) Speed-Feed® Drum
Outershield
10 www.lincolnelectric.com
OUTERSHIELD XLH-70 Mild Steel Flux-Cored Wire AWS E70T-1H8 & E70T-9H8
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ 0ºF (-18ºC) @ -20ºF (-29ºC)
Requirements
AWS E70T-1H8 58,000 (400) 70,000 (483) 22 20 (27) min. —
AWS E70T-9H8 min. min. min. — 20 (27) min.
(1)
Typical all weld metal.
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
Requirements
AWS E70T-1 & Report 1.75 .04 .03 .90 .50 .30 .20 .08
E70T-9 only max. max. max. max. max. max. max. max.
Test Results
100% CO2 .05 - .08 1.20 - 1.60 .006 - .011 .009 - .020 .40 - .70 .01 - .04 .00 - .02 .03 - .05 .009 - .025
(1)
Typical all weld metal.
Outershield
11 www.lincolnelectric.com
OUTERSHIELD 71 Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
easy to remove.
➔
3G 5G
• CSA approved.
• Manufactured under a quality
CONFORMANCE Outershield 71 is manufactured to
system certified to ISO 9001 AWS A5.20-95: E71T-1, E71T-9 produce weld deposits with low levels
requirements. ASME SFA-5.20: E71T-1, E71T-9 of diffusible hydrogen.
CWB/CSA: E4801T-9-CH • Meets many job and code
requirements.
• May enable a reduction in preheat
levels.
• Increases heat-affected-zone
crack resistance.
DIAMETERS / PACKAGING
Outershield
12 www.lincolnelectric.com
OUTERSHIELD 71 Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
Requirements
AWS E71T-1 58,000 (400) 70,000 (483) 22 20 (27) min. —
AWS E71T-9 min. min. min. — 20 (27) min.
Test Results
100% CO2 76,500 (527) 83,000 (572) 29 52 (70) 40 (54)
75% Ar / 25% CO2 76,500 (527) 85,500 (589) 27 58 (78) 50 (68)
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
Above data was determined using 100% CO2. Use lower voltages when using Ar/CO2 blends.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si
Requirements
AWS E71T-1 .18 1.75 .03 .03 .90
AWS E71T-9 max. max. max. max. max.
Test Results
100% CO2 .05 1.30 .005 .007 .60
75% Ar / 25% CO2 .05 1.60 .005 .007 .75
Outershield
13 www.lincolnelectric.com
OUTERSHIELD 71 Elite Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
3G 4G 5G ➔
DIAMETERS / PACKAGING
10 Lb. 15 lb. (1) 33 Lb. 60 Lb. 500 Lb. (227kg) 600 Lb. (273 kg)
Diameter (4.5 kg) (6.8 kg) (15 kg) (27.3 kg) Speed-Feed® Accu-Trak
inches (mm Spool Spool Spool Coil Drum Drum
(1)
60 lb. (27.3kg) minimum.
Outershield
14 www.lincolnelectric.com
OUTERSHIELD 71 Elite Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
Requirements
AWS E71T-1 58,000 (400) 70,000 (483) 22 20 (27) min. —
AWS E71T-9 min. min. min. — 20 (27) min.
Test Results
100% CO2 79,000 (545) 85,000 (586) 28 55 (74) 43 (58)
75% Ar/25% CO2 85,000 (586) 91,000 (627) 28 68 (92) 52 (70)
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
DEPOSIT COMPOSITION
%C %Mn %Si %P %S
Requirements
AWS E71T-1 .18 1.75 .90 .03 .03
AWS E71T-9 max. max. max. max. max.
Test Results
100% CO2 .04 1.50 .60 .013 .014
75% Ar / 25% CO2 .04 1.65 .75 .013 .014
Outershield
15 www.lincolnelectric.com
OUTERSHIELD 71M and 71M-H Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
➔
3G
➔
4G 5G
• Higher usable wire feed speeds, 75-80% Ar /
typically 50% higher for lower cost Balance CO2 3-5
CONFORMANCE
welding and greater versatility.
AWS A5.20-95: E71T-1, E71T-9
• For single and multiple pass all ASME SFA-5.20: E71T-1, E71T-9 Outershield 71M-H is manufactured to
position welding. product weld deposits with low level
Outershield 71M only
• Spray type transfer with virtually no of diffusible hydrogen:
ABS: 3SA-3YSA(HH) • Meets many job and code
spatter and easy slag removal.
CWB/CSA: E480IT-9-CH requirements.
• Reduced smoke levels for greater JIS: YFL-C503R • May enable a reduction in preheat
operator comfort. N.K.: KSW53G(C)H10 levels.
• CSA approved. MIL-E-24403/1D: MIL-71T-1C & MIL-71T-1M • increases heat-affected-zone crack
per MIL-E-24403/1D resistance.
• Manufactured under a quality
DNV: IIIYMS(HH) (1) • applications involving steels with
system certified to ISO 9001
G.L.: 3S-3YSHH (1) higher levels of carbon and/or alloy
requirements.
Lloyd’s Register: 3S-3YSH10 (1) content, thicker sections or greater
TYPICAL APPLICATIONS BV: SA3YMHH (1) restraint, 71M-H will exhibit greater
• Bridge, ship, barge or offshore (1) Approved only with 100% CO2. resistance to cracking and may
drilling rig construction. permit the reduction in preheat levels
as compared to Outershield 71M.
• General fabrication. SHIELDING GAS
• Machinery fabrication. 75-80% Argon / Balance CO2
• Structural fabrication. 100% CO2
Flow Rate: 40-50 CFH
DIAMETERS / PACKAGING
25 Lb (11kg) 33 Lb (15 kg) 300 Lb (136kg) 500 Lb (227kg) 600 Lb (272kg)
Diameter 10 Lb (5 kg) 25 Lb (11kg) Plastic Steel 50 Lb (23kg) Speed-Feed Accu-Trak® Speed-Feed
Inches (mm) Spool Readi-Reel Spool Spool Coil Reel Drum Reel
Outershield 7M
.035 (0.9) ED026804 ED026805
.045 (1.1) ED020836 ED020840 ED022659 ED030007 ED020844 ED027364
.052 (1.3) ED020841 ED022660 ED030008 ED020845 ED029778
1/16 (1.6) ED020842 ED022661 ED030009 ED020846 ED020848 ED029779 ED020851
.072 (1.8) ED020847
Outershield 71M-H
1/16 (1.6) ED023429
Test Results
100% CO2 88,000 (606) 91,000 (627) 28 35 (47) 23 (31)
75% Ar / 25% CO2 90,000 (620) 94,000 (648) 27 52 (70) 40 (54)
Outershield
16 www.lincolnelectric.com
OUTERSHIELD 71M and 71M-H Mild Steel Flux-Cored Wire AWS E71T-1 & E71T-9
71M & 71M-H 1/16” 125 (3.2) 22 - 25 180 5.4 (2.4) 4.6 (2.1) 85
DC+ 150 (3.8) 23 - 26 210 6.5 (3.0) 5.5 (2.5) 85
3/4” (19mm) 200 (5.1) 24 - 27 255 8.6 (3.9) 7.3 (3.3) 85
.720 lbs/1000” 250 (6.4) 25 - 28 295 10.8 (4.9) 9.2 (4.2) 85
(Max. recommended WFS (2) 300 (7.6) 26 - 29 335 13.0 (5.9) 11.0 (5.0) 85
for use with 75-80% Ar/balance 400 (10.2) 29 - 34 395 17.3 (7.9) 14.7 (6.7) 85
CO2 blends is 400 in/min) 500 (12.7) 34 - 37 445 21.6 (9.8) 18.4 (8.4) 85
600 (15.2) 37 - 40 480 25.9 (11.8) 22.0 (10.0) 85
DEPOSIT COMPOSITION
%C %Mn %P %S %Si
Requirements
AWS E71T-1 .18 1.75 .03 .03 .90
AWS E71T-9 max. max. max. max. max.
Test Results
100% CO2 .06 1.50 .013 .014 .70
75% Ar / 25% CO2 .06 1.60 .012 .015 .80
Outershield
17 www.lincolnelectric.com
OUTERSHIELD 712C Mild Steel Flux-Cored Wire AWS E71T-1H8 & E71T-9H8
➔
4G
➔
3G 5G
• No maximum strength limitations.
• Smooth, spray type arc transfer and CONFORMANCE
low spatter level.
AWS A5.20-95: E71T-1H8, E71T-9H8
• Slag system provides for puddle ABS: 3SA-3YSAH10
support, good wetting and bead CWB/CSA: E4801T-9-CH
shape in all positions. Lloyd’s Register: 3-3YH10
• CSA approved. DNV: IIIYMS(H10)
• Manufactured under a quality
system certified to ISO 9001
requirements.
DIAMETERS / PACKAGING
Outershield
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OUTERSHIELD 712C Mild Steel Flux-Cored Wire AWS E71T-1H8 & E71T-9H8
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ 0ºF (-18ºC) @-20ºF (-29ºC)
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
DEPOSIT COMPOSITION
Requirements
AWS E71T-1H8 .18 1.75 .03 .03 .90 .50
AWS E71T-9H8 max. max. max. max. max. max.
Test Results
100% CO2 .03 1.66 .012 .006 .33 .36
Outershield
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OUTERSHIELD 81Ni1-H Low Alloy Flux-Cored Wire AWS E81T1-Ni1MH8
3G 4G
➔
5G
DIAMETERS / PACKAGING
Outershield
20 www.lincolnelectric.com
OUTERSHIELD 81Ni1-H Low Alloy Flux-Cored Wire AWS E81T1-Ni1MH8
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC) @ -40ºF (-40ºC)
Test Results
75% Ar / 25% CO2 As Welded 74,000 (510) 85,000 (586) 29 80 (108) 65 (88)
75% Ar / 25% CO2 Stress Relieved(1) 69,000 (476) 82,000 (566) 31 70 (95) 55 (74)
(1)
Stress relieved for 1-1/2 hours at 1150°F (621°C).
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
DEPOSIT COMPOSITION
Requirements .12 1.50 .03 .03 .80 .80 - .35 .15 .05
AWS E81T1-Ni1M max. max. max. max. max. 1.10 max. max. max.
Test Results
75% Ar / 25% CO2 .05 1.30 .005 .01 .30 .95 .02 .03 .005
Outershield
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OUTERSHIELD 91K2-H Low Alloy Flux-Cored Wire AWS E91T1-K2MH8
➔
strength weld metal. 3G 5G
low levels of diffusible hydrogen.
• Capable of producing weld deposits • Meets many job and code
exhibiting excellent low temperature CONFORMANCE
requirements.
notch toughness. AWS A5.29-98: E91T1-K2MH8 • May enable a reduction in preheat
• Excellent slag control and superior ASME SFA-5.29: E91T1-K2MH8 levels.
bead shape in all positions. MIL-E-24403/2C: MIL-101TM • Increases heat-affected-zone crack
resistance.
• Manufactured under a quality
system certified to ISO 9001
requirements.
DIAMETERS / PACKAGING
Outershield
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OUTERSHIELD 91K2-H Low Alloy Flux-Cored Wire AWS E91T1-K2MH8
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ 0ºF (-18ºC) @ -60ºF (-51ºC)
(1)
Typical all weld metal.
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
DEPOSIT COMPOSITION
Test Results
75% Ar / 25% CO2 .06 1.35 .005 .01 .30 1.80 .02 .03 .005
95% Ar / 5% CO2 .06 1.45 .005 .01 .32 1.80 .02 .03 .005
Outershield
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METALSHIELD™ MC-6 Mild Steel Metal-Cored Wire AWS E70C-6M
For high quality welds that require a • Tolerates gaps and inconsistent WELDING POSITIONS
great bead shape, appearance and fit-up.
low spatter levels, you can’t beat • Forgiving arc helps less skilled oper-
MC-6. Combining the arc characteris- ators make great looking welds and
tics of MIG with the performance keeps rework to a minimum. 1F 1G 2F
benefits of flux-cored welding, MC-6 is
capable of fast travel speeds and high • Manufactured under a quality
deposition rates with low smoke and system certified to ISO 9001 and
14001 requirements.
➔
3F
➔
2G 3G
spatter under high Argon gas blends.
➔
3G
• Reduced clean-up time due to low • High speed fillet welds on lap and
spatter levels. T-joints.
• Out-of-position welding can be
• Excellent bead appearance with • Robotic and automated
done with a pulsed power source,
good wash-in and tie-in. applications.
or short-arc welding procedure.
• Fast travel speeds deliver higher • Weldments where spatter must be
productivity. minimized.
CONFORMANCE
• Achieves deposition efficiencies of • Visually appealing weld beads
requiring minimal cleaning. AWS A5.18-93: E70C-6M
90% or more.
ASME SFA5.18: E70C-6M
• Reduced surface preparation time – • Heavy plate requiring excellent CWB/CSA: E70C-6M-CH
highly deoxidizing wire electrode for sidewall penetration.
excellent performance over mill • Structural steel, heavy equipment, SHIELDING GAS
scale and rust. automotive components,
shipbuilding. 75-95% Argon / Balance CO2
• Reduced distortion due to low heat
95-98% Argon / Balance O2
input.
Flow Rate: 50-60 CFH
Not recommended for use with
100% CO2.
DIAMETERS/PACKAGING
Outershield
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METALSHIELD™ MC-6 Mild Steel Metal-Cored Wire AWS E70C-6M
DEPOSIT COMPOSITION
%C %Mn %Si %S %P
(1) Required gas mixture for testing must be 75-80% Argon/balance CO2.
Outershield
25 www.lincolnelectric.com
OUTERSHIELD MC-710XL Mild Steel Metal-Cored Wire AWS E70C-6M
Lowest fume level in its class! Fume • Superior performance on scaled or CONFORMANCE
levels are typically 30% lower than primed plate.
competitive products. AWS A5.18-93: E70C-6M
• Good resistance to porosity. ASME SFA5.18: E70C-6M
• CSA approved. CWB/CSA: E70C-6M-CH
ADVANTAGE LINCOLN ABS: 3SA, 3YSAH10
• Manufactured under a quality
• Specially designed for low welding system certified to ISO 9001 SHIELDING GAS
fume generation. requirements.
75-95% Argon / Balance CO2
• Designed for single and multiple
pass automatic and semiautomatic Flow Rate: 50-60 CFH
TYPICAL APPLICATIONS
welding in the flat and horizontal Higher Argon percentage will lower the
positions. • Railcar and locomotives.
amount of generated welding fume.
• Virtually slag free deposits – multiple • Automotive. A 15-25% CO2 range may be used for
pass welds can often be made • Agricultural equipment. improved arc characteristics when
without de-slagging between pass- welding in the short circuiting mode.
• Structural steel.
es.
• High deposition efficiency. WELDING POSITIONS DIFFUSIBLE HYDROGEN
• Excellent fast follow characteristics.
Shielding Gas Typical Results
• Exceptional bead wetting can be
(ml/100g weld deposit)
obtained at low, medium and high
1G 2F 2G
travel speeds. 75% Ar / 25% CO2 6-10
• Ideally suited for robotic applications.
• Can be used in the short circuiting
mode to produce out-of-position
welds.
DIAMETERS / PACKAGING
Test Results
75% Ar / 25% CO2 69,500 (479) 76,000 (524) 28 30-50 (40-68) 25-40 (34-54)
90% Ar / 10% CO2 71,500 (493) 79,000 (545) 28 30-50 (40-68) 25-45 (34-61)
(1)
Typical all weld metal.
Outershield
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OUTERSHIELD MC-710XL Mild Steel Metal-Cored Wire AWS E70C-6M
NOTE: Shaded areas are recommended procedures for short circuiting mode with 75-85% Argon / balance CO2.
DEPOSIT COMPOSITION
%C %Mn %P %S %Si
Test Results
75% Ar / 25% CO2(1) .020 - .045 1.20 - 1.65 .005 - .011 .008 - .03 .50 - .75
90% Ar / 10% CO2 .020 - .045 1.40 - 1.85 .006 - .012 .008 -.03 .60 - .90
(1)
Required gas mixture for testing must be 75-80% Argon/balance CO2.
Outershield
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OUTERSHIELD MC-900 Low Alloy Metal-Cored Wire AWS E90C-G
DIAMETERS / PACKAGING
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ -40ºF (-40ºC) @ -60ºF (-51ºC)
Test Results
75% Ar / 25% CO2 83,000 (572) 92,000 (634) 24 36 (49) 27 (36)
80% Ar / 20% CO2 88,000 (607) 95,000 (655) 24 35 (47) 26 (35)
(1)
Typical all weld metal.
Outershield
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OUTERSHIELD MC-900 Low Alloy Metal-Cored Wire AWS E90C-G
Wire
Polarity Wire Feed Arc Approx. Melt-Off Deposition
Electrical Stickout Speed Voltage Current Rate Rate Efficiency
Wire Weight in/min (m/min) (volts)(1) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)
(1)
Use lower voltages when using 90% Argon /10% CO2, and higher voltages when using 75% Argon / 25% CO2.
DEPOSIT COMPOSITION
Requirements
Not Specified
AWS E90C-G
Test Results
90% Ar / 10% CO2 .05 1.48 .012 .009 .45 1.78 .39 .10 .01
PREHEAT / INTERPASS
Plate Thickness Up to 3/4” 3/4” - 1-1/2” 1-1/2” - 2-1/2” Over 2-1/2”
(19 mm) (19 - 38 mm) (38 - 64 mm) (64 mm)
Outershield
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OUTERSHIELD MC-1100 Low Alloy Metal-Cored Wire AWS E110C-G
DIAMETERS / PACKAGING
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft-lbs (Joules)
psi (MPa) psi (MPa) (%) @ -40ºF (-40ºC) @ -60ºF (-51ºC)
Requirements
AWS E110C-G 110,000 (760)
Not Specified Not Specified Not Specified Not Specified
min.
Test Results
75% Ar / 25% CO2 108,000 (745) 114,000 (785) 23 46 (62) 40 (54)
80% Ar / 20% CO2 114,000 (786) 118,000 (813) 22 40 (54) 32 (43)
90% Ar / 10% CO2 118,000 (814) 121,000 (833) 23 41 (55) 34 (46)
90% Ar / 7.5% CO2 / 2.5% O2 112,000 (772) 116,000 (799) 23 43 (58) 36 (49)
(1)
Typical all weld metal.
Outershield
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OUTERSHIELD MC-1100 Low Alloy Metal-Cored Wire AWS E110C-G
(1)
Use lower voltages when using 90% Argon / 10% CO2, and higher voltages when using 75% Argon / 25% CO2.
Above data was determined using 90% Argon / 10% CO2.
DEPOSIT COMPOSITION
Requirements
AWS E110C-G Not Specified
Test Results
75% Ar / 25% CO2 .05 1.80 .009 .016 .59 1.75 .39 .09 .012
80% Ar / 20% CO2 .06 1.85 .010 .021 .61 1.80 .40 .12 .012
90% Ar / 10% CO2 .06 1.95 .009 .019 .66 1.75 .40 .08 .012
PREHEAT / INTERPASS
Outershield
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PACKAGING TYPES
Outershield
32 www.lincolnelectric.com
AGENCY APPROVALS(1)
Outershield® AWS/ ABS Lloyd’s Register DNV BV CWB/CSA GL
Wire(1) ASME Grade Grade Grade Grade Grade Grade Military Other
OS 71M E71T-1 3SA-3YSAH10 3S-3YSH10 IIIYMS(H10) 3YSAMHH E4801T-9-CH 3YHHS MIL-71T-1M NKK
E71T-9
OS71M-H E71T-1
E71T-9 JIS
OS 81Ni1-H E81T1-Ni1MH8 3SA-3YSAH10 4SY40H10 IVYMSH10 SA3, 3YM(HH) E81T1-NI1M-H8 5YHHS MIL-81T-NI1-HYM
(20 ft-lbs @ -40°F)
MC-900 E90C-G
(1)
Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision.
Outershield
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AWS A5.18 CLASSIFICATION - METAL-CORED WIRES
E70C-6M
Electrode
Tensile in ksi
Metal-Cored Electrode
(Composite)
Impact Strength
Shielding Gas
E70T-5MJH4
Electrode
Tensile X 10 ksi
Position
Flux-Cored Electrode
(Tubular)
Gas type, usability and
performance capabilities
Mixed Gas
Impacts
Hydrogen
Outershield
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STORING OUTERSHIELD ELECTRODES
In general, Outershield electrodes will produce weld deposits Outershield electrodes will evidence high moisture levels in the
which achieve hydrogen levels below 16 ml per 100 grams form of gas tracks, higher spatter and porosity. Any rusty elec-
deposited metal. These products, like other products which trode should be discarded.
produce deposits low in hydrogen, must be protected from
Outershield Products Used for Applications Requiring
exposure to the atmosphere in order to maintain hydrogen
More Restrictive Hydrogen Control
levels as low as possible, preventing rusting of the product
and preventing porosity during welding. Accordingly, the fol- The AWS specifications for flux-cored electrodes, ANSI/AWS
lowing storage conditions are recommended for Outershield A5.20, states that “Flux-cored arc welding is generally
electrodes in their original, unopened boxes and plastic bags. considered to be a low hydrogen welding process”. To further
clarify the issue, this specification makes available optional
The recommended storage conditions are such that they
supplemental designators for maximum diffusible hydrogen
maintain condition of 90 grains of moisture per pound of
levels of 4, 8 and 16 ml per 100 grams of deposited weld
dry air. Examples of storage conditions that will meet this
metal.
requirement are given below:
Some Outershield products have been designed and manufac-
Ambient Maximum tured to produce weld deposits meeting more stringent dif-
Temperature Relative fusible hydrogen requirements. These electrodes are usually
Fahrenheit Celsius Humidity distinguished by an “H” added to the product name. These
electrodes will remain relatively dry under recommended
60° - 70° 16° - 21° 80% storage conditions in their original, unopened package or
70° - 80° 21° - 27° 60% container.
80° - 90° 27° - 32° 45%
For critical applications in which the weld metal hydrogen
90° - 100° 32° - 38° 30% must be controlled (usually H8 or lower), or where shipping
For best results, electrode should be consumed as soon as and storage conditions are not controlled or known, only
practicable. However, it may be stored up to three years from hermetically sealed packaging is recommended. Outershield
the date of manufacture. Consult your Lincoln distributor or electrodes are available in hermetically sealed packages on a
sales representative if there is a question as to when the Special Order basis.
electrode was made. Once the package has been opened, the electrode should not
Once the electrode packaging is opened, Outershield elec- be exposed to conditions exceeding 80% relative humidity for
trodes can be subject to contamination from atmospheric a period greater than 16 hours, or any less humid condition for
moisture. Care has been taken in the design of these prod- greater than 24 hours. Conditions that exceed 80% RH will
ucts to select core ingredients that are essentially resistant to decrease the maximum 16 hour exposure period.
moisture pick-up; however, condensation of the moisture After exposure, hydrogen levels can be reduced by condition-
from the atmosphere onto the surface of the electrode can be ing the electrode. Electrode may be conditioned at a tempera-
sufficient enough to degrade the product. ture of 230ºF ± 25ºF for a period of 6 to 12 hours, cooled and
The following minimum precautions should be taken to safe- then stored in sealed poly bags (4 mil minimum thickness) or
guard product after opening the original package. Electrode equivalent. Electrode on plastic spools should not be heated at
should be used within approximately 1 week after opening the temperatures in excess of 150ºF. Electrode that is rusty should
original package. Opened electrode should not be exposed to be discarded.
damp, moist conditions or extremes in temperature and/or
humidity where surface condensation can occur. Electrodes
mounted on wire feeders should be protected against con-
densation. It is recommended that electrode removed from its
original packaging be placed in poly bags (4 mil minimum
thickness) when not in use.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
Outershield
35 www.lincolnelectric.com
LINCOLN NORTH AMERICA
DISTRICT SALES OFFICES