Upon accepting shipment, inspect the packaging and product for any damaged or missing parts. If any damage is observed, report it to the shipping company and your local SolaHD representative immediately. If any components are missing, contact your local SolaHD representative for replacement. Items included with the shipment are: • IntelliSlot relay card protected by an anti-static bag • User manual
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2.0 Installation 2.1 Required Parts & Tools NOTE: Make sure you have the following parts and tools before you begin the installation. • IntelliSlot relay card (provided) • #2 (medium) Phillips or small flathead screwdriver
2.2 Installation Instructions
1. Turning off the UPS prior to installation is suggested, although not required. 2. Locate the IntelliSlot port. (See examples in Figure 1.) Refer to the UPS user manual for port location and orientation. 3. Remove the two retaining screws from the IntelliSlot port cover plate (see Figure 1). Save the screws for reassembly in Step 5. 4. Insert the IntelliSlot relay card. Make sure the holes are aligned with those on the UPS. Initially, the card should slide in freely as you carefully align the screw holes. As you feel it click into place, press firmly to ensure solid seating in the slot. 5. Use the screwdriver to secure the IntelliSlot relay card to the UPS chassis with the two retaining screws removed in Step 3. Make sure the screws are snug, not tight, to avoid damage to the device.
IntelliSlot Relay Card
Remove screws
Figure 1: Installation
6. Use these guidelines for terminal block specifications:
Please proceed to Sections “3.0 Pin Configuration” and “4.0 Jumper Setup” to configure the terminal blocks and jumpers.
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3.0 PIN Configuration The IntelliSolt relay card has two terminals blocks, TB1 (green, numbered 1–9) and TB2 (black, numbered 10–18), as shown in Figure 2.
1 10
TB1 TB2 green black
9 18
Figure 2: PIN location & numbering
Please refer to the UPS User manual for the UPS terminal block configuration. The PIN functions in Table 1 apply only to the SolaHD units listed in Section “1.0 Introduction”.
Table 1: IntelliSlot Relay Card PIN Configuration
PIN Function Operation 1 Common — Low Battery 2 Low Battery Closed if Low Battery point occurs 3 Low Battery Closed if battery is OK 4 Common — UPS Fault 5 UPS Fault Closed if UPS Fault occurs 6 UPS Fault Closed if no UPS failure 7 Common — On Battery 8 On Battery Closed if On Battery power (utility failure) 9 On Battery Closed if not On Battery power (utility OK) 10 Signal Ground Use for UPS Any-Mode Shutdown 11 Signal Ground Use for UPS Any-Mode Shutdown 12 UPS Any-Mode Shutdown Turn UPS output off when shorted to PIN 10 or 11 13 Summary Alarm Closed if no alarm conditions are present 14 Summary Alarm Closed if Summary Alarm occurs 15 Common — Summary Alarm 16 On UPS Closed if ON UPS (inverter) power 17 On Bypass Closed if On Bypass 18 Common — On Bypass
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4.0 Jumper Setup The IntelliSlot relay card has five jumpers, P3 through P7, as shown in Figure 2. Each jumper connects two PINs.
Front of card Jumper
P6
Jumper P5
Jumper P4
Jumper P3
Jumper P7
Figure 3: Jumper location & numbering
By default, all five jumpers have shunts installed. The two PINs are shunted together to provide the functions shown in Table 2, allowing relay commons to be tied together. NOTE: The jumpers should be removed if there are any external voltage sources that may intentionally or inadvertently be connected to the relay. Removing the shunt from any two PINs breaks the connection between the relay commons so they are not tied together.
Table 2: Jumper Connections
Jumper Relay P6 On Battery P5 UPS Fault P4 Low Battery P3 On Bypass P7 Summary Alarm
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5.0 Technical Support 5.1 Contact Information To contact SolaHD technical support, please use one of the following methods: • Phone: 1.800.377.4384 (US) or 1.847.268.6651 (International) • E-mail: solahd.technicalservices@emerson.com • Web site: www.solahd.com
