RO - II PERM.

STORAGE TANK

DESIGN CRITERIA
The ring wall is designed for the purpose to support the tank containing liquid. Design is
based on limit state method. Assumptions are made that weight of the tank shell and roof
is coming on the ring wall whereas the liquid is evenly distributed over the inner area of the
ring wall which is filled with compacted selected soil and sand in different layers. It is checked
that the pressure under ring wall at founding level does not exceed the gross allowable
pressure of the soil. The reinforcement is worked out to resist hoop stress resulting from
lateral pressure of confined earth.

REFERENCE
INPUT DRAWING (BHEL)
2-WT-220-00188 GA Drg. For RO-II Tank (Capacity 1200 m3)

MATERIAL CHARACTERISTICS
Datum FGL 9.5 RL
Concrete
Concrete grade 35 Mpa
Unit weight 25 kN/m3
Concrete cover 50 mm
Reinforcement
Reinforcement grade 500 Mpa

Ash
Unit weight Sand 18 kN/m3

Allowable increase in soil pressure,

For wind, earthquake loadings 25 %
For test conditions 20 %
Liquid
Unit weight of liquid 10 KN/m3
 Specific data
Net allowable soil pressure 120 kN/m2
Gross allowable soil pressure 120 kN/m2

LOAD COMBINATIONS
All loads are taken from the Mechanical Data Sheet.
EL Empty Weight of the Tank
OL Operating Weight
WL Wind Load
SL Seismic Load

1.0 To check the SBC:

SBC = OL / A

2.0 Design of ring wall :

1.4DL+1.6OL
FIRE WATER STORAGE TANK

DESIGN CRITERIA

The ring wall is designed for the purpose to support the tank containing liquid. Design is
based on limit state method. Assumptions are made that weight of the tank shell and roof
is coming on the ring wall whereas the liquid is evenly distributed over the inner area of the
ring wall which is filled with compacted selected soil and sand in different layers. It is checked
that the pressure under ring wall at founding level does not exceed the gross allowable
pressure of the soil. The reinforcement is worked out to resist hoop stress resulting from
lateral pressure of confined earth.

MATERIAL CHARACTERISTICS
Datum FGL 9.50 RL
Concrete
Concrete grade 35 Mpa
Unit weight 25 kN/m3
Concrete cover 50 mm
Reinforcement
Reinforcement grade 500 Mpa

Ash
Unit weight Sand 18 kN/m3

Allowable increase in soil pressure,

For wind, earthquake loadings 25 %
For test conditions 20 %
Liquid
Unit weight of liquid 10 KN/m3
Specific data
Net allowable soil pressure 120 kN/m2
Gross allowable soil pressure 120 kN/m2

LOAD COMBINATIONS

All loads are taken from the Mechanical Data Sheet.

EL Empty Weight of the Tank
OL Operating Weight
TL Hydro Test weight
WL Wind Load
SL Seismic Load

1.0 To check the SBC:

CASE- I : (DL+TL)

CASE- II : (DL+EL+WL)/1.25*

CASE- III : (DL+OL+WL)/1.25*

CASE- IV : (DL+OL+SL)/1.25*

* Factor to account for increase in SBC for WL & SL combinations.

2.0 Design of ring wall :

CASE- I : 1.4DL+1.6TL

CASE- II : 1.2(DL+EL+WL)

CASE- III : 1.2(DL+OL+WL)

CASE- IV : 1.2(DL+OL+SL)

DATA

Dia of the tank, ID = 13000 mm

Height of the tank = 9500 mm

Tank shell thickness = 8 mm

Outer dia of the tank = 13000+2*8

= 13016 mm

Empty weight = 250 kN

Operating weight = 9210 kN

Hydro test weight = 9210 kN

CONDITION
LOADING AT BASE EMPTY OPERATING TEST
Shear force at
237.59 237.59
Bearing level (kN) Wind -
Moment at
1128.54 1128.54
Bearing level (kNm) Wind -
Shear force at
1182.50 1182.50
Bearing level (kN) Seismic -
Moment at
4138.75 4138.75
Bearing level (kNm) Seismic -
 ID

R t

RWO
RWI

h2
H

FGL

h3

h4

tb

Total height of the wall, ( H ) = 3.2 m

Ring Wall Thickness, ( t ) = 0.5 m
Width of Base slab ( tb ) = 2.5 m
Thickness of slab ( h4 ) = 0.3 m
Projection above FGL = 1 m
FGL to Top of concrete, h2 = 1 = 1m
Undreground wall portion, h3 = 3.2-1 = 2.2 m

FILLINGS

1. 50 Thk. Premix carpet in two layers of 30mm and 20mm respectively with 12mm and down broken stone chips and 80 / 100
grade bitument @ 52 Kgs /m3

2. 50 Thk. Anti corrosive layer of screened coarse sand mixed with 8% to 10% of 80 / 100 grade bitumen by volume and
compacted

3. well compacted sand to be filled in laylers of 500mm and hydraulically compacted.

PARAMETERS & SYMBOLS ADOPTED

Unit weight of sand = 18 kN/m3
Unit weight of sand = 18 kN/m3
Unit weight of concrete = 25 kN/m3

SBC = 120 kN/m2

After Compacting the SBC is = 120 + (18 * (2.2)
159.6 kN/m2

Radius of centre line of ring wall,R = 6.758 m

Inner radius of the ring wall,RWI = 6.508 m
Outer radius of the ring wall,RWO = 7.008 m
Inner radius of the Slab,RSI = 5.508 m
Outer radius of the Slab,RSO = 8.008 m

Empty weight of the tank,W EL = 250 kN

Weight of the liquid during
operation, WLO = 9210-250 = 8960 kN
Weight of the liquid during
test, WLT = 9210-250 = 8960 kN
pw = Pressure below the wall
pt = Pressure below the tank
k0 = Coefft. of eath pr. at rest = 0.5
fy = Yield stress of steel = 500 N/mm2
CHECK FOR SBC
CASE- I : (DL+TL)

q kN/m²

FGL FGL
RWI = 6.508

RSI = 5.508

R= 6.758
RWO= 7.008

RSO = 8.008

pt = 87.26 kN/m2

69.31 kN/m2

q = (WEL+WLT)/(3.14*Rwi ) =
2
9210/(3.14*6.508^2) = 69.26 kN/m2

pw = (3.2*0.5*25/2.5)+(0.3*25)+( (3.2*1*18) + (2.2*1*18)/2.5) + (69.26*0.25/2.5)

= 69.31 kN/m2 SAFE

 .
CASE-II : (DL+EL+WL)/1.25

q kN/m²

RWI = 6.508
FGL FGL

RSI = 5.508

R= 6.758
RWO= 7.008

RSO = 8.008

11.731
kN/m2 20.076 kN/m2

46.77
kN/m2 53.41
kN/m2

q = (WEL+WL)/(3.14*Rwi2) = (250+0)/(3.14*6.508^2)=" 1.88 kN/m2

ITANK AREA = 3.14*Rwi4/4 = 3.14*6.508^4/4 = 1408.19 m4

ZTANK AREA = ITANK AREA/RWI = 1408.19/6.508 = 216.38 m3

IRING WALL FOOTING = (3.14/4)*(RSO4-RSI4)= (3.14/4)*(8.008^4-5.508^4)

= 2505.73 m4
ZRING WALL = 2505.73/5.508 = 454.93 m3
 MT = 1128.5
= 1128.5 kNm

MW = 237.59*3.2+1128.54
= 1888.83 kNm

pw = (1/1.25)*("(3.2*0.5*25/2.5)+(0.3*25)+( (3.2*1*18) + (2.2*1*18)/2.5) + (1.87981569832129*0.25/2.5)

= 50.09 kN/m2
M/Z = (1/1.25)*(1888.828/454.93) = 3.32 kN/m2

pw max = 50.09+3.32 = 53.41 kN/m2 SAFE

pw min = 50.09-3.32 = 46.77 kN/m2 SAFE

CASE-III : (DL+OL+WL)/1.25

q kN/m²

RWI = 6.508 FGL

FGL

RSI = 5.508

R= 6.758
RWO= 7.008
RSO = 8.008

65.628
kN/m2 73.97
kN/m2
53.51
kN/m2
60.15
kN/m2
 q = (WEL+WLO)/(3.14*Rwi ) =
2
9210/(3.14*6.508^2) = 69.25 kN/m2

MT = 1128.540
= 1128.5 kNm
MW = 237.59*3.2+1128.54
= 1888.8 kNm

pw = (1/1.25)*((3.2*0.5*25/2.5)+(0.3*25)+( (3.2*1*18) + (2.2*1*18)/2.5) + (69.25*0.25/2.5)

= 56.83 kN/m2
M/Z = (1/1.25)*(1888.828/454.93) = 3.32 kN/m2

pw max = 56.83+3.32 = 60.15 kN/m2 SAFE

pw min = 56.83-3.32 = 53.51 kN/m2 SAFE

CASE-IV : (DL+OL+SL)/1.25

q kN/m²

RWI = 6.508
FGL FGL

RSI = 5.508

R= 6.758

RWO= 7.008
RSO = 8.008

54.498
kN/m2 85.10
kN/m2

50.18
kN/m2 63.48
kN/m2
 q = (WEL+WLO)/(3.14*Rwi ) =
2
9210/(3.14*6.508^2) = 69.25 kN/m2

MT = 4139 kNm
MW = 1182.5*3.2
= 3784 kNm

pw = (1/1.25)*((3.2*0.5*25/2.5)+(0.3*25)+( (3.2*1*18) + (2.2*1*18)/2.5) + (69.25*0.25/2.5)

= 56.83 kN/m2
M/Z = (1/1.25)*(3784/454.93) = 6.65 kN/m2

pw max = 56.83+6.65 = 63.48 kN/m2 SAFE

pw min = 56.83-6.65 = 50.18 kN/m2 SAFE

DESIGN OF THE RING WALL

CASE I : 1.4 DL+ 1.6 TL
q kN/m²

h2
F kN/m
FGL

D
h3
T T

koq kogd(h2+h3)

q = (1.6*Wt)/(3.14*RWI ) =
2

= (1.6*9210)/(3.14*6.508^2) = 110.80 kN/m2

koq = 0.5*110.8 = 55.40 kN/m2

kOgd(h2+h3) = 1.4*0.5*18*3.2 = 40.32 kN/m2

Maximum Base Pr. = 55.4+40.32 = 95.72 kN/m2

Maximum force, F = 95.72*3.2 = 306.310 kN/m

Hoop Tension On Wall, T = 306.31*6.758 = 2070.04 kN

Required Ast = 2070.04*10^3/(0.87*500)= 4759 mm2

Minimum Ast = 0.2*0.5*1*1000^2/100 = 1000 mm2

(0.2% as per Clause 11.5.2, SP 34)

Ast = 4759 mm2

Ast for One Side of the wall = 2379.5 mm2

20 mm dia area = 314 mm2

Spacing = 132 say 125

Provide20mm dia bars @125mm c/c

CASE II : 1.2(DL+EL+WL)

q kN/m²

h2
F kN/m
FGL

D
h3
T T

koq kogd(h2+h3)

q = (1.2*WEL)/(3.14*RWI ) +1.2(M/Z)
2

= (1.2*250)/(3.14*6.508^2) +1.2*(1128.54/216.38) = 8.51 kN/m2

koq = 0.5*8.51 = 4.26 kN/m2

kOgd(h2+h3) = 1.2*0.5*18*3.2 = 34.56 kN/m2

Maximum Base Pr. = 4.26+34.56 = 38.82 kN/m2

Maximum force, F = 38.82*3.2 = 124.215 kN/m

Hoop Tension On Wall, T = 124.22*6.758 = 839.45 kN

Required Ast = 839.45*10^3/(0.87*500)= 1930 mm2

Minimum Ast = 0.2*0.5*1*1000^2/100 = 1000 mm2

(0.2% as per Clause 11.5.2, SP 34)

Ast = 1930 mm2

Ast for One Side of the wall = 965 mm2

20 mm dia area = 314 mm2

Spacing = 325.4 say 125

Provide20mm dia bars @125mm c/c

CASE III : 1.2(DL+OL+WL)

q kN/m²
 h2
F kN/m
FGL

D
h3
T T

koq kogd(h2+h3)

q = (1.2*Wo)/(3.14*RWI )+1.2(M/Z)
2

= (1.2*9210)/(3.14*6.508^2)+1.2*(1128.54/216.38)
= 89.36 kN/m2
koq = 0.5*89.36 = 44.68 kN/m2
kOgd(h2+h3) = 1.2*0.5*18*2.2 = 23.76 kN/m2

Maximum Base Pr. = 44.68+23.76 = 68.44 kN/m2

Maximum force, F = 68.44*3.2 = 219.011 kN/m

Hoop Tension On Wall, T = 219.01*6.758 = 1480.07 kN

Required Ast = 1480.07*10^3/(0.87*500) 3402 mm2

Minimum Ast = 0.2*0.5*1*1000^2/100 = 1000 mm2

(0.2% as per Clause 11.5.2, SP 34)

Ast = 3402 mm2

Ast for One Side of the wall = 1701 mm2

20 mm dia area = 314 mm2

Spacing = 184.6 say 125

Provide20mm dia bars @125mm c/c

CASE IV : 1.2(DL+OL+SL)

q kN/m²

h2
F kN/m
FGL

D
h3
T T

koq kogd(h2+h3)

q = (1.2*WO)/(3.14*RWI2)+1.2(M/Z) = (1.2*9210)/(3.14*6.508^2)+1.2*(4138.75/216.38)
= 106.06 kN/m2

ko q = 0.5*106.06 = 53.03 kN/m2

kOgd(h2+h3) = 1.2*0.5*18*3.2 = 34.56 kN/m2

Maximum Base Pr. = 53.03+23.76 = 76.79 kN/m2

Maximum force, F = 76.79*3.2 = 245.721 kN/m

Hoop Tension On Wall, T = 245.72*6.758 = 1660.58 kN

Required Ast = 1660.58*10^3/(0.87*500) 3817 mm2

Minimum Ast = 0.2*0.5*1*1000^2/100 = 1000 mm2

(0.2% as per Clause 11.5.2, SP 34)

Ast = 3817 mm2

Ast for One Side of the wall = 1908.5 mm2

20 mm dia area = 314 mm2

Spacing = 164.5 say 125
Provide20mm dia bars @125mm c/c
.26*0.25/2.5)
87981569832129*0.25/2.5)
.25*0.25/2.5)
.25*0.25/2.5)
DESIGN OF VERTICAL REINFORCEMENT

Hight of the wall (H) = 3.2 m

Diameter (D) = 13 m
Thickness of the wall (t) = 0.5 m
Concrete grade = 35 N/mm2
Steel grade = 500 N/mm2

Maximum Base Pressure (w) = 95.72 kN/m2 (Design of ring wall case I)

Maximum Bending Moment (M) = F x W x H3

Co-efficients factor (F)

H2 / Dt = 1.575

F = 0.0505 (Ref Table 10 of IS 3370 (Part 4))

Maximum Bending Moment (M) = 0.0505 * 95.72 * 3.2^3

= 158.3959 kNm
(Mu) = 158.4 * 1.0
= 158.3959 kNm

To find out "d"

d= Mu
0.133 * fck * b

158.4 * 10^6
0.133 * 25 * 1000

Required, d = 218.3 mm

Provide d, = (0.5*1000-25-16)
= 459 say 500 mm

To find out Area of steel

35 4.0 * 158.4 * 10^6

Area of Steel required, Ast (req) = 1- 1- 1000*500
2 * 500 35 * 1000 * 500 ^2

Area of Steel required, Ast (req) = 645.49 mm2

12 mm dia area = 113 mm2

Spacing = 175.10 say 150 mm

Provide12mm dia bars @150mm c/c