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Design Alum Cladding - AC1

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1.

0 Design Loading
1.1 Wind on R/F:
Max Level: Lvmax:= 16.710 m
Level of Ground: LvG := 8.070 m
Height above ground: h := 8.64 m 1 of 3
Basic Wind Pressure: qz := 1.958 kpa
Pressure Coefficient: Cp := 2.00 or -2.00
Design Wind Load WL := 1.4qz* Cp
= 5.48 or -5.48 kPa

2.0 Material Properties


2.1 Stainless Steel screws/ bolts / Self drilling screw:
All screws /bolts to be A2-70, comply to BS EN ISO 3506 :1998
Specified Min. Tensile strength, Ub, for stainless steel screws/bolts = 700 N/mm2
0.2% Proof Stress 450 MPa
Design Tensile stress 374 MPa
Design Shear stress 311 MPa

2.2 Aluminum Extrusions


Extrusions are to be grade 6063-T5, with p0 = 110 N/mm 2 to BS 8118
Young's Modulus 70000 MPa
Design Shear stress, pv 65 MPa
Design Bearing stress, pa 130 MPa

2.3 Aluminum Panel


To be grade 3003-H14, with p0 = 125 N/mm 2 to BS EN 485-2:2007
Young's Modulus 70000 MPa
Design Shear stress, pv 75 MPa
Design Bearing stress, pa 125 MPa

A. Loading Design
Design Wind Load: WL: = 5.48 kPa

Design Dead Load: DL: = 27.2 kN/m³* 3.0 mm


= 0.16 kPa

Design Imposed Load: (Refer to Table 3.8, note 2, Code of Practice for Dead and Imposed Loads 2011)
LL: = 0.75 kPa (lightweight material: metal sheet)

Load Combination of Cladding:


LC1: = 1.2DL + 1.33LL LC1: = 1.19 kPa
LC2: = 1.2DL + 1.4WL LC2: = 7.87 kPa
LC3: = 1.2DL + 1.2LL + 1.4WL LC3: = 8.77 kPa
B. Check Cladding
i) Panel:
Factored UDL w: = 8.77 kPa
Cladding Span a: = 400 mm
Cladding width b: = 1000 mm 2 of 3
Wind Force Fw: = wab Fw: = 3.509 kN
Moment Mw: = wb a^2/8 Mw: = 0.175 kNm
Shear Fv: = 0.5Fw Fv: = 1.754 kN

Section properties: (3003-H14)


Thickness: t: = t: = 3 mm
Section Area: Av: = bt Av: = 3000 mm2
Section Modulus: Zx: = 1.2bt^2/6 Zx: = 1800.0 mm3
Moment Interia: Ix: = bt^3/12 Ix: = 2250.0 mm4 Cladding Span
0.2% proof stress: po: = po: = 125 MPa 400mm c/c max
Shear Stress: pv: = 0.6po pv: = 75 MPa
Partial Factor: γf : = γf : = 1.2

Moment Capacity: Mc: = poZx /γf Mc: = 0.188 kNm


> 0.175 kNm , ∴ OK !
Shear Capacity: Vc: = pvAv /γf Vc: = 187.50 kN
> 1.75 kN , ∴ OK !
Deflection: δ: = wba^4/384EI δ: = 2.65 mm
< L/120 = 3.33 mm , ∴ OK !

ii) Aluminium Stiffener:


Factored UDL w: = 8.77 kPa
Stiffener Span a: = 1000 mm
Cladding width: b: = 400 mm
Wind Force Fw: = wab Fw: = 3.509 kN
Moment Mw: = wb a^2/8 Mw: = 0.437 kNm
Shear Fv: = 0.5Fw Fv: = 1.754 kN
Section properties: (3003-H14) 34
Thickness t: = 3 mm 3
Section Area: A: = 672 mm2
Moment Interia: Ix: = 144928 mm4
Section Modulus: Zx: = 6301.2 mm3 35
0.2% proof stress: po: = 125 MPa 3
Shear Stress: pv: = 75 MPa
Partial Factor: γf : = 1.2 23 23

Moment Capacity: Mc: = poZx /γf Mc: = 0.656 kNm


> 0.437 kNm , ∴ OK !
Shear Capacity: Vc: = pvAv /γf Vc: = 42.00 kN
> 3.51 kN , ∴ OK !
Deflection: δ: = 5wba^4/384EI δ: = 4.32 mm
< L/180 = 5.56 mm , ∴ OK !
iii) Aluminium Stud:
Bolt Spacing: Sp: = 300 mm c/c
Panel Width: a: = 400 mm
Tensile Force on stud: Ft: = waSp Ft: = 1052.7 N
3 of 3
Bolt Properties (Select M6)
Bolt Dia: d: = 6 mm
Net Area: Anet: = 20.1 mm2
Capacity Tensile Stress: pt: = 0.87 x125 pt: = 108.75 MPa

Allow Tensile Strength: T: = pt Anet /γf T: = 1821.6 N


> 1052.7 N , ∴ OK !

iv) Ending Detail of stiffeners


Panel Width: a: = 400 mm
Span Ls: = 1000 mm
Shear Force per Rivet: F: = waLs /2 F: = 1754.5 N

Stainless Steel Bolt (Select M5 - A2-70)


Bolt Dia: d: = 5 mm
Net Area: Anet: = 14.2 mm2
Capacity Shear Stress: pv: = 311 MPa
Allow Shear Strength: V: = pvAnet/ 1.4 V: = 3154.4 N
> 1754.5 N , ∴ OK !
Bearing Strength on Cladding Panel:
Bearing Area: Abr: = 5 x3 x2 Abr: = 30 mm2
Bearing Capacity: Pbr: = Abr (po) /γf Pbr: = 3125 N
> 1052.7 N , ∴ OK !
v) Aluminium Bracket & Bolt for fix cladding Edge
a) Alu. Bracket:
Tensile Force form stiffener: Ft: = 1052.7 N
Capacity of tensile force: T: = po (3 x35) /γf T: = 10938 N
> 1052.7 N , ∴ OK !
b) Stainless Steel Screw (Select M5 - A2-70)
Bolt Dia: d: = 5 mm
Net Area: Anet: = 19.635 mm2
Capacity Tensile Stress: pt: = 374 MPa
Allow Tensile Strength: T: = pt Anet / 1.4 T: = 5245.3 N
> 1052.7 N , ∴ OK !
c) Rivet Bolt (Select M6)
Bolt Dia: d: = 6 mm
Net Area: Anet: = 28.2743 mm2
Capacity Shear Stress: pv: = 0.6 x125 pv: = 75 MPa
Allow Shear Strength: V: = pv Anet /γf V: = 1767.1 N
> 1052.7 N , ∴ OK !

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