Electrical Commissioning Procedure: Document Number Version Number Author
Electrical Commissioning Procedure: Document Number Version Number Author
Electrical Commissioning Procedure: Document Number Version Number Author
Commissioning Leader
1. Introduction
The procedures stated in this document cover the activities in preliminary tests and inspections, functional
performance tests and the commissioning of newly completed
installations.
1.2. Objective
1.3. Scope
1.3.1. Wiring continuity test.
1.3.2. Insulation resistance test.
1.3.3. Earth continuity test.
1.3.4. Earth resistivity test.
1.3.5. Performance test.
2. Pre-Qualification Requirements
Document
Pre-requisites Reference Number
User Requirements Specifications Attachment (#)
Equipment Manual Attachment (#)
Electrical Checklist Attachment (#)
3. Procedure
Installation Qualification
Documentation
3.1. Check if manual and instruction have been delivered with the equipment.
3.2. Equipment has been installed.
3.3. Appropriate personnel have been trained.
Effective Date:
Component Checks
3.3. Prepare a checklist for all components and parts, including spare parts, according to the purchase order and
manufacturer’s specifications.
3.4. Record the information for each actual part, component, supporting facilities, and compare to the
manufacturer’s specifications.
3.5. Check required utilities for electrical testing.
Installation “walk-through” Inspection
3.6. Conduct inspection and verify if the laid cables has no damage.
3.7. Conduct inspection and verify if the equipment has no damage.
3.8. Check if equipment has been installed in the expected location, properly connected with upstream and
downstream equipment,with the electrical network and with the utilities pipelines.
Operational Qualification
Dry Run
3.13. Check signal exchanges, alarms and limits, failures, function and testing.
3.14. Check the proper set up for devices, such as relays and breakers, ensures that all components are functioning
correctly.
3.15. Check basic functionality of the equipment including start-up, shutdown, communication upstream and
downstream, etc.
Performance Qualification
3.17. For Equipment, run normal procedure (for how long) for each use, and record all required data and any
deviations to the procedure.
3.18. For Systems, run (for how long), recording all required data and any deviation to the procedure.
3.19. For Cables, do all the test and record all test result for required data documentation.
Effective Date:
Reports
3.19. Complete the Summary Data Record Form.
3.20. Attach all completed, signed data record forms.
3.21. Perform all required testing and analyses.
3.22. Compare to acceptance criteria.
3.23. Record any deviation to the system or equipment.
3.24. Prepare a Deviation Report including the justification of acceptance and impact on the function.
4. Acceptance Criteria
Installation Qualification
4.1.1 Manual and instruction have been delivered with the equipment.
4.1.2. Installed components comply with what is written in the component checklist
4.1.3 Equipment has been installed in the expected location, properly connected with upstream and downstream
equipment,with the electrical network and with the utilities pipelines.
4.1.4 Electrical testing confirms that equipment meets optimum performance standards and provides test data
documentation to use as a benchmark for future testing.
Operational Qualification
4.2.1. The functionality should comply with the expected results as detailed in the User Requirements Specification and
manufacturer’s specification
Performance Qualification
4.3.1 A collection of test cases used to verify that a system performs as expected under simulated real-world
conditions. The performance qualification tests requirements defined in the User Requirements Specification (or
possibly the Functional Requirements Specification).
Effective Date:
3 SWG
Prepared by/date:
Verified by/date:
2 Meters
Prepared by/date:
Verified by/date:
Prepared by/date:
Verified by/date:
Effective Date:
Prepared by/date:
Verified by/date:
Prepared by/date:
Verified by/date:
Prepared by/date:
Verified by/date:
1 FDAS Panel
2 Smoke Detector
Prepared by/date:
Verified by/date:
Effective Date:
8. Results
Installation Qualification Results summary
Power Generator - BATELEC
Checks Expected Results Actual Results Pass/Fail
All required documents are
Documentation available.
Components are complete
Component Checks and correct.
Power Distribution
Checks Expected Results Actual Results Pass/Fail
Weighbridge
Checks Expected Results Actual Results Pass/Fail
SFO System
Checks Expected Results Actual Results Pass/Fail
All required documents are
Documentation available.
Components are complete
Component Checks and correct.
Asphlat System
Checks Expected Results Actual Results Pass/Fail
All required documents are
Documentation available.
Components are complete
Component Checks and correct.
Dry Run
Dry Run
Dry Run
Weighbridge
Checks Expected Results Actual Results Pass/Fail
Safety functionalities of
emergency stop, power and
Dynamic Safety Conformity utilities failure functions as
intended.
Dry Run
Finished Package/ Equipment run at normal
Equipment Evaluation condition.
Effective Date:
Dry Run
Asphlat System
Checks Expected Results Actual Results Pass/Fail
Safety functionalities of
emergency stop, power and
Dynamic Safety Conformity utilities failure functions as
intended.
Dry Run
Dry Run
9. Validation Deviation
Total Number of Deviations: