Vario Pulse
Vario Pulse
DV 1800 AP
2
Air Dryer: Boreas Variopulse
3
The intelligent Refrigeration Compressed
Aluminium Heat
Exchanger
• Generously proportioned
high performance air/air
and refrigerant/air heat
exchangers
• Integrated condensate separation system
• Insensitive to dirt due to generously propor-
tioned flow ducts
• Low air pressure difference
• Insensitive to corrosion due to the use of alu-
minium in special production processes which
have been tried and tested for decades
R-134a as Refrigerant
The Boreas Variopulse types use as standard the
refrigerant R-134a. With an ozone depletion factor
of 0, this refrigerant for example loses less of its
efficiency at high ambient temperatures than other
common refrigerants. This leads to a substantial
reduction in the susceptability to failure of the
machine.
DV 5500 AP
4
Air Dryer: Boreas Variopulse
Electrical
Cabinet with
integrated
Display
• Compact electri-
cal cabinet with
all operating units at the front
• Permanently illuminated display
indicating all relevant information
Frequency Converters
• The frequency converter used to control the per-
formance regulates the speed of the refrigerant
compressor (DV 3500 AP to 28500 WP)
• In the smaller refrigeration compressed air
dryers, the performance is controlled by a
solenoid valve in a suction pressure control sys-
tem instead of a frequency converter
(DV 1800 to 2800 AP)
High-performance Condensers
The entire Boreas Variopulse series is available with
both water-cooled plate condensers and air-cooled
condensers.
Refrigerant Cycle
Mainly in high-quality copper pipe. At places sub-
ject to vibrations, stainless steel pipes are used to
attain long product life cycles.
5
Boreas Variopulse DV 1800AP to
Technical Data
Type Flow rate Flow rate Pressure Electrical Power consumption Cooling air Cooling water
drop connection kW consumption consumption
Case
DV 25000 WP 25000 416.6 0.22 400 V 43.8 24.3 5.5 46000 15.0
DV 28500 WP 28500 475.0 0.20 400 V 47.8 26.6 6.0 46000 17.0
Design
Flow rate in relation to the suction status of the air compressor (+20 °C, 1 bar) at compressed air inlet +35 °C, operating pressure 7 bar, ambient tem-
perature + 25 °C, dewpoint +3 °C, measured at the dryer outlet according to DIN ISO 7183, power consumption at +25 °C ambient temperature/cooling
water temperature.
Operating pressure min. 2 bar max. 16 bar Inlet temperature max. +70 °C
6
DV 28500WP Twin: Technical data
Dimensions
Compressed Compressed
air inlet air outlet
Compressed air
inlet
H
Compressed air
outlet
D W
DV 1800 AP-2800 AP
Compressed Compressed
air inlet air outlet
H H
D W D
DV 3500 AP-14250 WP DV 17500 WP-28500 WP
7
Annual Energy Savings with the microprocessor-based Variopulse Controller as a
Unit with Suction Pressure Control or Speed Control with a Frequency Converter.
Flow rate 7000 m3/h 7000 m3/h 7000 m3/h 7000 m3/h
Pressure dewpoint 3 °C 3 °C 3 °C 3 °C
Annual energy consumption 37351 kWh 60574 kWh 49260 kWh 42965 Wh
This example of energy saving is based on the following principles: Industrial production in one shift, 5 working days per week, standby mode on days off work and an
electricity price of 8 Eurocents per kilowatt hour. The pressure loss is not taken into account in the calculation, but leads to additional energy costs of 40–80 %.
Compressed Air Filtration · Filters for Sterile Air, Steam and Liquids · Refrigerant
Drying · Adsorption Drying · Condensate Drains · Condensate Purification Systems ·
Process Air and Gas Processing