EP-CM-F-0004-003

CLIENT NAME : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY TOTAL: 5 SHEETS
TPC_Improve accuraccy of sampling detection by install
PROJECT NAME : ( Including Cover )
power scanner
PROJECT NO. : I-17-065
LOCATION : RAYONG THAILAND

MECHANICAL DOCUMENT

Inspection and test plan

FOR P-SE604 (CYCLONE)

DISTRIBUTION
Master File
Client

Maintenance

Procurement

ENG. DESIGN
EM
PR
PIP
IE
MSE
MRE
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CVE
IC
] IA
CONSTRUCTION
PM
CM
CVE
ME
PIP
IE
EE

A Issue for Approval Ramin Y. 3-Sep-19 Ramin.Y 3-Sep-19 Ramin.Y 3-Sep-19 Ramin.Y 3-Sep-19 Ramin.Y 3-Sep-19
REV. PURPOSE PRED. DATE CHKD. DATE APPD. DATE EM DATE PM DATE

PILIN PROJECT CO.,LTD

บริษัท ไพลิน โปรเจคท จํากัด
Vendor / Fabricator / Contractor REPCO Doc. No. Client Doc. No. Issued Date

PL-6220-1-ITP-001 TPC-000-MSE-ITP-0001-00
IFS = Issue for Squadcheck IFR = Issue for Review IFE = Issue for Enquiry IFD = Issue for Design IFC = Issue for Construction
IFI = Issue for Information IFP = Issue for Purchase IFF = Issue for Final
 EP-CM-F-0004-003

PILIN PROJECT CO., LTD

บริษัท ไพลิน โปรเจคท จํากัด

Contractor Doc. No. Rev. Sheet No.

REVISION LIST
TPC-000-MSE-ITP-0001-00 A 2 OF 5

REV. DATE ITEM No. REFERENCE DOCUMENT DESCRIPTION

A 3-Sep-19 - - Issue for Approval

 EP-CM-F-0004-003

CLIENT:
PILIN PROJECT CO., LTD
THAI PLASTIC AND CHEMICALS PUBLIC COMPANY LIMITED
บริษัท ไพลิน โปรเจคท จํากัด
REPCO Doc. No. TPC-000-MSE-ITP-0001-00
Client Doc.
DOCUMENT INDEX JOB NO. PL-6220-01
Vendor / Fab. / SCHEDULE REVISIONS DATE ISSUED
ITEM NO.

IFI/ IFD/
Contractor REPCO Doc. No. TITLE IFS
IFR IFC
P1 P2 P3 P4 A B C 0 1 2 3 4
Doc. No.
1 PL-6220-1-ITP-001 TPC-000-MSE-ITP-0001-00 Inspection and test plan X X
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
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59
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61
62

Contract
or Doc. PL-6220-1-ITP-001 A
No.

A 03-Sep-19 Issue for Approval Ramin Ramin Ramin SHEET NO. 3 OF 5

REV. DATE DESCRIPTION BY CHKD APPD
 Inspection and Test Plan
Pilin Project Co.,Ltd. P-SE604 Cyclone
Project Name : TPC_Improve accuracy of sampling detection by install powder scanner Doc. No. : PL-6220-1-ITP-001
Owner : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY Revision No. : 0
Contractor : PILIN PROJECT CO.,LTD. Date : 6/9/2019

DESCRIPTION QUALITY CONTROL/ REFERENCE/CODES QUALITY SURVEILLANCE

ITEM Pilin Repco REMARK
ACTIVITY/PROCESS MANUFACTURING ACTIVITY STANDARDS/DRAWINGS
CODE SIGN CODE SING
1 DOCUMENT SUBMITTAL

- WPS.&PQR. Verify Code compliance, Clear detail of Fabrication ASME Sect. IX QR R

- Welder Test and WPQ Client requirement or welder transference ASME Sect. IX QR SW/R
- Work procedure and specification Client requirement Client requirement QR R
- AFC Drawing and calculation orientation & dimension Fabrication Drawing QR R
2 MATERAIL INCOMING

- Procurement Review Puchase Oder ASME Sec. II Part A,B,C,D, Drawing I/QR R
- Receving Inspection Check, marking, dimension check NDE.if req'd.,quantity No Damage I/QR SW/R
- Material Mill Certificate Verify P.O. & Code compliance ASME Sec. II Part A,B,C,D QR R

3 FABRICATION
3.1 Shell plate

- Material identify Verify transfer of original marking Material Mill Certificate,Drawing W/QR R
- Lay-out & cutting Dimension check Cutting plan, Drawing I R
- Rolling and bending of shell Diameter and thickness check Fabrication Drawing W R

- Edge preparation Visual / dimension check Fabrication Drawing I SW

3.2 Bottom Cone R
- Material identify Verify transfer of original marking Material Mill Certificate,Drawing W/QR R
- Lay-out & cutting Dimension check Cutting plan, Drawing I R
- Edge preparation Visual / dimension check Fabrication Drawing I SW
- Forming Dimension check Fabrication Drawing I SW
3.3 Nozzle & Manhole to flange R
- Material identify Verify transfer of original marking Material Mill Certificate,Drawing I/QR R
- Lay
Lay-out
out & cutting Dimension check Cutting plan,
plan Drawing I R
- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR R
- PT for Back Gouging (if any) NDT by Pilin's Inspector I/QR SW

3.4 Top flange plate

- Material identify Verify transfer of original marking Material Mill Certificate,Drawing I/QR R
- Lay-out & cutting Dimension check Cutting plan, Drawing I R
3.5 Support & other accessories
- Material identify Verify transfer of original marking Material Mill Certificate,Drawing I/QR R
- Lay-out & cutting Dimension check Cutting plan, Drawing I/QR R
- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR R

4 Assembly
4.1 Bottom Cone
- Orientation and position Check alignment,Roundness, cleanliness,visual ASME Vlll Div.1 , Procedure I/QR SW
inspection of all tack welds *Radius of bottom annular shall be measured
at the middle of each annular after weld.

- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR SW

- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW
- Spot RT : Butt weld seam By third party ASME Vlll Div.1 QR R

- PT for Back Gouging NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW

4.2 Shell plate (Skip this if using a pipe)

- Orientation and position Check alignment,Roundness, cleanliness,visual ASME Vlll Div.1, Procedure I R

- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR SW

- PT for Back Gouging NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW
- Dimension check Roundness and straight Drawing I/QR SW/R
4.3 Nozzle

- Lay-out & cutting Dimension check Drawing I R

- Fit-up & weld (To shell) Verfy WPS , welder, visual inspection,Dimension check ASME Vlll Div.1 I/QR SW/R

- PT 100% Back Gouging Manhole,Nozzle to Shell NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW/R

- PT, if applied (All weld to shell) NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW/R
- Air leak test for reinforcing pad 3 kg. Examine welds for leak ASME Vlll Div.1 I/QR SW/R

- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW/R
- PT 100% nozzle,pad to shell & Support NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW/R

REMARK I = INSPECTION W = FULL WITNESS

QR = QUALIFY REPORT SW = SPOT WITNESS
R = REVIEW & COMMENT H = HOLD POINT
 Inspection and Test Plan
Pilin Project Co.,Ltd. P-SE604 Cyclone
Project Name : TPC_Improve accuracy of sampling detection by install powder scanner Doc. No. : PL-6220-1-ITP-001
Owner : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY Revision No. : 0
Contractor : PILIN PROJECT CO.,LTD. Date : 6/9/2019

DESCRIPTION QUALITY CONTROL/ REFERENCE/CODES QUALITY SURVEILLANCE

ITEM Pilin Repco REMARK
ACTIVITY/PROCESS MANUFACTURING ACTIVITY STANDARDS/DRAWINGS
CODE SIGN CODE SING
4.4 Other accessaries
- Orientation and position Visual/Dimension Drawing I/QR SW/R
- Fit-up & weld Verfy WPS , welder, visual inspection,Dimension check Drawing I/QR SW
- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW/R
- PT 100% After weld and remove attachment NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW/R
4.5 Top flange plate
- Location check of nozzle orientation & dimension Drawing I/QR R
- Fit-up & weld Verfy WPS , welder, visual inspection,Dimension check Drawing I/QR SW
- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW/R
- PT 100% After weld NDT by Pilin's Inspector ASME Vlll Div.1 I/QR SW/R
5 HYDROSTATIC TEST
- Final visual check for overall appearance before Dimension, Orientation check Drawing I/QR SW/R
Check all weling seam for leak ASME Vlll Div.1 I/QR H
- Cleaning & drying Check for cleanliness, dryness ASME Vlll Div.1 I/QR H
6 CLEANING & BUFFING
- Chemical cleaning Inside and outside tank shall be applied Chemical cleaning CleaningProcedure I/QR SW/R
Verify flux residues and weld spatter shall be removed CleaningProcedure I/QR SW/R
mechanically using stainless steel tools.
- Buffing Internal tank shall be applied buffing #200 I/QR SW/R

7 PAINTING
- Surface Preparation All blasting Surface shell be check thorough Painting Procedure I/QR SW/R
- Primer Coat (DFT) measurement per coat Painting Procedure I/QR R
- Intermedia
I t di Coat
C t (DFT) measurementt per coatt P i ti Procedure
Painting P d I/QR R
- Top Coat (DFT) measurement per coat Painting Procedure I/QR SW/R
8 PACKING & DELIVERY Verify packing condition I/QR SW/R
9 MDR Record Final visual inspection, verify as-built dimension API 650 I/QR H

REMARK I = INSPECTION W = FULL WITNESS

QR = QUALIFY REPORT SW = SPOT WITNESS
R = REVIEW & COMMENT H = HOLD POINT