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    Baffle Design - by Moss

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    shaishav
    1) The document provides calculations for the design of unstiffened and stiffened baffle plates for a hydro carbon/waste water drain drum. 2) For an unstiffened baffle plate with a provided thickness of 12mm, the actual deflection was calculated to be 52.93mm which exceeds the allowable deflection of 5mm. 3) For a stiffened baffle plate with a maximum panel size of 785mm x 670mm, the actual deflection was calculated to be 0.94mm which is less than the allowable deflection of 1.86mm.

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    Baffle Design - by Moss

    Uploaded by

    shaishav
    546 views6 pages
    1) The document provides calculations for the design of unstiffened and stiffened baffle plates for a hydro carbon/waste water drain drum. 2) For an unstiffened baffle plate with a provided thickness of 12mm, the actual deflection was calculated to be 52.93mm which exceeds the allowable deflection of 5mm. 3) For a stiffened baffle plate with a maximum panel size of 785mm x 670mm, the actual deflection was calculated to be 0.94mm which is less than the allowable deflection of 1.86mm.

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    BAFFLE DESIGN- BY MOSS.xlsx

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    1) The document provides calculations for the design of unstiffened and stiffened baffle plates for a hydro carbon/waste water drain drum. 2) For an unstiffened baffle plate with a provided thickness of 12mm, the actual deflection was calculated to be 52.93mm which exceeds the allowable deflection of 5mm. 3) For a stiffened baffle plate with a maximum panel size of 785mm x 670mm, the actual deflection was calculated to be 0.94mm which is less than the allowable deflection of 1.86mm.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    546 views6 pages

    Baffle Design - by Moss

    Uploaded by

    shaishav
    1) The document provides calculations for the design of unstiffened and stiffened baffle plates for a hydro carbon/waste water drain drum. 2) For an unstiffened baffle plate with a provided thickness of 12mm, the actual deflection was calculated to be 52.93mm which exceeds the allowable deflection of 5mm. 3) For a stiffened baffle plate with a maximum panel size of 785mm x 670mm, the actual deflection was calculated to be 0.94mm which is less than the allowable deflection of 1.86mm.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 6

    Client : TARGET Engineering Construction Company L.L.C.

    Project Name : Hydro Carbon/Waste Water Drain Drum (20-C-0503)


    Drawing No.: PN-20-A1C-0-70013-0001

    BAFFLE PLATE DESIGN CALCULATION:-

    UNSTIFFENED BAFFLE CHECK


    Design Pressure P 4.2 MPa
    Design Temperature T 150 °C
    Fluid Density ρ 1000 kg/m^3
    Specific Gravity Sg 1
    Corrosion Allowance CA 2 mm
    Material of Construction SA 516 Gr.70
    Yield Stress σy 230 MPa
    Allowable Bending Stress σb = 0.6 x σy 151.8 MPa
    Modulus of Elastisity E 195074 MPa
    Vessel Inner diameter 2300 mm
    Baffle Plate Height 1630 mm
    Liquid Height 1480 mm
    Design Height of Baffle a 1630 mm
    Chord Length of Baffle b 2090 mm
    Ratio a/b 0.78
    Case - I (Table 5-24_Flate Plate β1 0.1648
    Coefficient) ϒ1 0.0338
    Max. Uniform Pressure p=ρxgxa 0.0160 MPa
    Thickness of Baffle without CA tb = (β1x p x b^2 / σb)^0.5 8.71 mm
    Thickness of Baffle with CA 10.71 mm
    Baffle Thickness Provided t 12 mm
    Corroded Baffle Thickness tco 10 mm
    Actual Deflection δ = (p x ϒ1 x b^4)/E x tco^3 52.93 mm
    Allowable Deflection Min (b/360, tco/2) 5.00 mm

    Conclusion:
    Baffle plate thickness provided is more than the required design thickness. But actual deflection is
    more than allowable deflection. Hence stiffners are required.
    STIFFENED BAFFLE CHECK

    Maximum Panel Size a' x b' 785 x 670 mm


    Design Height of Panel a' 785 mm
    Design Length of Panel b' 670 mm
    Max. Uniform Pressure p=ρxgxa 0.0160 MPa
    Ratio a'/b' 1.17
    Case - III (Table 5-24_Flate Plate β3 0.3517
    Coefficient) ϒ3 0.0567
    Actual Bending Stress in Panel σb = β3 x p x (b')^2 / tco^2 25.26 MPa
    Actual Deflection in Panel δ = ϒ3 x (p/E) x [(b')^4)/tco^3] 0.94 mm
    Allowable Deflection Min (b'/360, tco/2) 1.86 mm

    Conclusion:
    Allowable deflection is also more than
    actual deflection with proposed panel size.
    HORIZONTAL STIFFENER DESIGN

    l = Min (32tco, Stiffner Spacing) 320 mm


    Stiffner Size Flat 75 x 12 mm
    Corroded Stiffner Size Flat 75 x 10 mm
    Area of stiffner As 750 mm2
    Area of Plate Ap = tco x l 3200 mm2
    Moment of Intertia of stiffner Is 351562.50 mm4
    Centroid of Stiffner from centre of baffle y = (75/2) + tco 47.50 mm

    Moment of Intertia of Composite I = Is +[(Ap x tco^2)/12] + [(As x 1749115.24


    Ap x y^2)/(As + Ap)] mm4
    Cp = [(As x y)/(As + Ap)] +
    (tco/2) 14.018987342 mm
    Cs = (h + tco) - Cp 70.981012658 mm
    Pn 0.0160 Mpa
    M 3042481.4167 N-mm
    σp 24.39 Mpa
    σs 123.47 Mpa
    δ 4.42 mm
    V 5579.98 N
    W 1 mm
    VERTICAL STIFFENER DESIGN

    Pn 0.0160 Mpa
    M 1638881 N-mm
    σp 13.14 Mpa
    σs 66.51 Mpa
    δ 1.22 mm
    V 2694.90 N
    W 0.4 mm
    x1 1.25 y1 0.0616
    x2 1.17 y2 0.0567
    x3 1.5 y3 0.077

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