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    Piping Built in Clean Flowchart

    Uploaded by

    Arya
    This document provides a flow chart outlining the piping construction work flow from fabrication to commissioning. It details the internal cleanliness check process at various stages including at the shop, during shipping, storage, installation, pressure testing and commissioning. Key responsibilities are assigned to the construction team and quality control to ensure cleanliness is maintained throughout the process. The chart also references related procedures and forms to be completed at each stage to document cleanliness checks and inspections.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Piping Built in Clean Flowchart

    Uploaded by

    Arya
    207 views1 page
    This document provides a flow chart outlining the piping construction work flow from fabrication to commissioning. It details the internal cleanliness check process at various stages including at the shop, during shipping, storage, installation, pressure testing and commissioning. Key responsibilities are assigned to the construction team and quality control to ensure cleanliness is maintained throughout the process. The chart also references related procedures and forms to be completed at each stage to document cleanliness checks and inspections.

    Original Description:

    Flowchart or Guidance for piping cleaning

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    This document provides a flow chart outlining the piping construction work flow from fabrication to commissioning. It details the internal cleanliness check process at various stages including at the shop, during shipping, storage, installation, pressure testing and commissioning. Key responsibilities are assigned to the construction team and quality control to ensure cleanliness is maintained throughout the process. The chart also references related procedures and forms to be completed at each stage to document cleanliness checks and inspections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    207 views1 page

    Piping Built in Clean Flowchart

    Uploaded by

    Arya
    This document provides a flow chart outlining the piping construction work flow from fabrication to commissioning. It details the internal cleanliness check process at various stages including at the shop, during shipping, storage, installation, pressure testing and commissioning. Key responsibilities are assigned to the construction team and quality control to ensure cleanliness is maintained throughout the process. The chart also references related procedures and forms to be completed at each stage to document cleanliness checks and inspections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Rev.

    0
    PIPING Clean Built Procedure Flow Chart 3-Aug-19
    H.Kobayashi

    Scope of Work
    Piping Construction Work Flow Action by Form Sheet Construction COMM (Under Coordination of
    Warehouse QC
    (Subconractor) Cleanliness Coordinator)

    Fabrication at SM0E Shop


    Internal Cleanliness Cleanliness Check
    Const. Request for Check shall be by QC Resident Inspector
    Check before packing sheet
    (TEP-ITR-PIP-105)
    Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION

    Preservation / Packing Const.

    Shipping -

    Delivery at site
    Receiving Inspection Warehouse
    Prefabricated Spool / Loose Pipe
    Warehouse shall perform random check of internal cleanliness during receiving inspection
    Other piping Component
    Warehouse shall perform 100% internal cleanliness during receiving inspection. Result of
    Inspection, and Corrective action shall be controlled with OSD Report.

    OSD Report /
    Disposition Report issue For Info. For Info.
    Plan
    Site Storage
    Storage at Laydown
    Warehouse Warehouse shall control spool/component preservation during installation
    yard
    Preservation and Cleanliness Patrol shall be performed periodically by SUSU and Preservation
    team (Commissioning)

    Material Issue to Subcontractor

    Issue to Subcontractor Const. Const.(Subcon) shall confirm cleanliness of internal piping before receiving materials

    Const.(Subcon) shall control spool/component preservation after receiving


    Preservation and Cleanliness Patrol shall be performed periodically by SUSU and Preservation team
    (Commissioning)

    Pipe Launching/ Installation


    Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION
    Internal cleanliness Cleanliness Check
    check before launching. Const. sheet Request for Check Check / Approve
    (Visual Check) (TEP-ITR-PIP-107)
    Orig. copy of Cleanliness Check Result shall be controlled by Const.(Subcon)
    Marked Iso as record
    Carbon Copy to Commissioning Cleanliness Coordinator

    Installation Const. Const.(Subcon) shall control piping preservation and cleanliness during installation Preservation
    and Cleanliness Patrol shall be performed periodically by SUSU and Preservation team
    Flushing/Blowing
    Flushing/Blowing if debris observed

    Pressure Test Borescope Const.(Subcon) shall control dewatering condition of each piping system. i.e) test package wise.

    Pressure Test Const. Dewatering Note: Boresoping check to have evidence of


    Water quality shall be confirmed clean (including cleaning as state in the ITR-112
    Cleanliness Check temporary piping/hose utilize to transfer of water)
    sheet (Signed)
    Flushing/Blowing (TEP-ITR-PIP-112) Cleanliness Check Sheet shall be compiled by Test Package wise by Const.(Subcon)

    Review of Cleanliness
    Const.
    Check Sheet
    Commissioning Cleanliness Coordinator shall review and evaluate the summary of Cleanliness
    Draining/Drying TEP-ITR-PIP-114 Check Sheet.
    Commissioning Cleanliness Coordinator shall refect the result of above mentioned evaluation to
    Critical

    Borescope Air Blow plan and application.


    Precommissioning
    Air Blow / Water COMPANY expectation to have borescoping to be include in the ITR-114 post hydrotest as part of
    Const.
    Non-Critical

    Flushing dryness & debris free confirmation

    TEP-ITR-PIP-126

    Borescope Inspection Const. Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION

    Reinstatement Const. Air Blow / Water flushing can be ommitted, if result of borescope check is satisfactory.
    As per TEP-900-PRC-OP-BP4-0007 General Cleaning Procedure that have been approved by CPY
    Commissioning NON-CRITICAL --> Pressure Test - Borescope - Reinstatement
    CRITICAL --> Pressure Test - Blowing/Flushing - Borescope - Reinstatement
    L/O Flushing Comm. CRITICAL line/system need to complete ITR-126 while NON CRITICAL shall complete ITR-112

    Degreasing Comm. By doing this one COMPANY expectation :


    1. Decrease the activity of blowing/flushing
    Steam Blow Comm. 2. Prevent internal handover which cause many problems when we have no good internal
    process
    Passivation Comm.

    High Pressure Cleaning Comm.

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