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H i g h - P re s s u re
N e e d l e Va l v e s

■ Working pressures up to 45 000 psig (3100 bar)

■ Temperatures up to 450°F (232°C)

■ Weep holes for leak detection

■ Packing below stem threads

■ Nonrotating stem design

■ Straight thread high-pressure female or female NPT end connections

2 High-Pressure Needle Valves

Features

Top- or side-mounting panel holes

Rolled threads on stem shank

Cold-worked body is standard; annealed
body is available for sour gas service.
Weep holes provide leak detection. Bonnet lock plate helps prevent
accidental removal of bonnet.

Glass-filled PTFE packing is standard;

optional Grafoil ® packing is available. Replaceable, nonrotating stem design:
Design enables external adjustment with- ■ provides easy valve maintenance
out removing valve from line. Threads are ■ helps prevent galling or damage
isolated from system fluid. to valve seat.
Outlet

Easily replaceable seat

in angle-pattern valve
Inlet

Pressure-Temperature Ratings Flow Coefficient at Turns Open

■ 410 series ratings are based on Grafoil packing. Ratings are ■ 410 and 445 series straight-pattern valves
limited to 450°F (232°C) with glass-filled PTFE packing. ■ 645 and 945 series straight-pattern valves
■ 445, 645, and 945 series ratings are based on glass-filled ■ 410 and 445 series angle-pattern valves
PTFE packing. Ratings with Grafoil packing are equal to ■ 645 and 945 series angle-pattern valves
410 series ratings. 0.20

0.18
Series 410 445, 645, 945
0.16
Temperature, °F (°C) Working Pressure, psig (bar)
Flow Coefficient (Cv )

0.14
–65 (–53) to 100 (37) 10 000 (689) 45 000 (3102)
200 (93) 9 290 (640) 41 800 (2882) 0.12
300 (148) 8 390 (578) 37 700 (2599)
400 (204) 7 705 (530) 34 600 (2385) 0.10
450 (232) 7 435 (512) 33 400 (2302)
0.08
500 (260) 7 165 (493)
550 (287) 6 970 (480) 0.06
600 (315) 6 770 (466)
—
0.04
650 (343) 6 660 (458)
0.02
700 (371) 6 480 (446)
750 (398) 6 335 (436)
—
800 (426) 6 230 (429) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
850 (454) 6 085 (419)
Number of Turns Open

Operating Torque
System Pressure, bar
Testing
Torque Required to Close Valve, N·m

500 1000 1500 2000 2500 3000

Torque Required to Close Valve, in.·lb

50
Every Swagelok high-pressure needle valve is factory tested 45 5
with water up to its maximum pressure rating to a requirement 40
35 4
of no detectable leakage at the seat and packing.
30
25 3
20
2
15
10
1
5

0 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 45 000

System Pressure, psig
NOTE: 50 in.·lb (5.7 N·m) required for shutoff at maximum pressure
rating. Overtightening of valve will result in reduced seat life.
 High-Pressure Needle Valves 3

Materials of Construction
1
Material Grade/
Component ASTM Specification 2
Red anodized aluminum
1 Handle (410) 2024-T4/B211
Black anodized aluminum 3
(445, 645, 945)
2024-T4/B211
2 Handle screw Cadmium-plated carbon steel
3 Bonnet nut Phosphor bronze 544/B139
4 Stem shank 455 SS/A564
5 Lock screw 316 SS
6 Lock plate 316 SS/A167
4
7 Stem 440C SS/A276
8 Spacer 316 SS/A276
9 Gland 316 SS/A276
5
10 Packing Glass-filled PTFE
6
11 Body 316 SS/A479
12 Replaceable seat 316 SS/A479
(angle pattern) with silver-plated threads 7
Lubricant Copper/molybdenum disulfide Wetted components listed in italics.

8
Ordering Information and Dimensions 9
Dimensions, in inches (millimeters), are for reference only and are subject to change. 10
3.00
9
3.00
(76.2) (76.2)

Straight Angle 11
Pattern Pattern
1.38 1.38
10-32 straight (35.1) 10-32 straight (35.1)
thread thread SWAGELOK
SWAGELOK

0.67 H 0.67 H
0.28 (15.7) open 0.28 (15.7) open
(7.1) (7.1)

1.38
(35.1)
C C

12
B B Straight thread high- Straight thread high-
pressure female pressure female
or female NPT end or female NPT end
connections B B connections

Dimensions, in. (mm)

Valve Size Port Thread Ordering
in. Size Number Series Cv Orifice B C H
Straight Pattern
1/4 female NPT SS-410-FP 410
1/4 0.12 1.06 (26.9) 2.00 (50.8) 4.89 (124)
9/16-18 SS-445-FP 445
0.093 (2.4)
3/8 3/4-16 SS-645-FP 645 2.25 (57.2) 5.14 (131)
0.14 1.38 (35.1)
9/16 1 1/8-12 SS-945-FP 945 2.56 (65.0) 5.45 (138)
Angle Pattern
1/4 female NPT SS-410-FPAR 410 2.25 (57.2) 5.45 (138)
1/4 0.15
9/16-18 SS-445-FPAR 445 2.00 (50.8) 4.89 (124)
0.093 (2.4) 1.38 (35.1)
3/8 3/4-16 SS-645-FPAR 645 2.25 (57.2) 5.14 (131)
0.19
9/16 1 1/8-12 SS-945-FPAR 945 2.56 (65.0) 5.45 (138)
 High-Pressure Needle Valves 4

Options and Accessories Stainless Steel Bar Handles

To order valves with factory assembled 316 stainless
Stem Options steel bar handles, add -SH to the valve ordering number.

Valves are standard with 440C stainless steel stems. To Example: SS-410-FP-SH
order valves with optional stems, add a stem material
designator to the valve ordering number.
Spare Handles
Stem Material Designator To order handles as spare parts, select an ordering number.
440C SS with -STE Handle Ordering Numbers
cobalt-based alloy tip
S17400 SS -174 Valve Series Aluminum Bar 316 SS Bar
410 A-5K-410-RD
Example: SS-410-FP-STE
445
SS-51S-26B
645 A-5K-445-BK
945
High-Temperature Stem Packing
Grafoil stem packing is available for temperatures up
to 850°F (454°C). To order valves with factory assembled
Grafoil packing, add -G to the valve ordering number.
Sour Gas Valves
Valves are available for sour gas service and meet the
Example: SS-410-FP-G National Association of Corrosion Engineers (NACE)
Specification MR0175. The valves have annealed bodies
and S17400 stems. The 410 series valve maintains its
10 000 psig (689 bar) rating. The 445, 645, and 945 series
valves are rated to 18 000 psig at 100°F (1240 bar at 37°C)
Stem Packing Kits with high-pressure ports. To order a valve for sour gas
service, add -SG to the valve ordering number.
PTFE and Grafoil stem packing kits are available for
all series. Kits contain glands, packing, lubricants, and Example: SS-410-FP-SG
instructions.
For more information on valves for sour gas service,
contact your independent Swagelok sales and service
Packing Kit Ordering Number
representative.
PTFE T-91K-445
Grafoil G-91K-445

Replaceable Seat
Angle-pattern valves have a one-piece replaceable seat
with an integral female NPT or female straight thread high-
pressure end connection. Seats are manufactured from
316 stainless steel and have silver-plated threads. To order
a spare replaceable seat, select an ordering number.

Replaceable Seat
Valve Ordering Number
SS-410-FPAR SS-410-RS-4F
SS-445-FPAR SS-445-RS-44F
SS-645-FPAR SS-645-RS-64F
SS-945-FPAR SS-945-RS-94F
For proper makeup of a replaceable seat, tighten
one eighth turn past finger-tight with a wrench.
5 High-Pressure Needle Valves

Pneumatically Actuated Valves

Pneumatically actuated valves are designed for remote Materials of Construction
actuation where manual actuation is difficult or impractical.
Pneumatic actuators are available in normally open, Double Acting (-D) and Normally
normally closed, and double acting modes. Component Normally Open (-O) Closed (-C)
Cylinder, cover, piston,
Pressure-Temperature Ratings mounting plate, tie Black-anodized aluminum
rods, tie rod nuts
To prolong valve life, actuators should be operated at
Piston rod, stem
minimum required pneumatic actuator pressures. Ratings adjustment nut, 416 SS
for high-pressure valve actuators are: stem lock nut

■ 200 psig at 100°F (13.7 bar at 37°C) Piston rod nut 316 SS
■ 150 psig at 300°F (10.3 bar at 148°C) Cover screws Cadmium-plated steel 302 SS
O-rings Fluorocarbon FKM

Figure 1 Springs (-O, -C) 302 SS

System Pressure, bar Piston rod bushing N/A Bronze
250 500 750 1000 1250
9

8
Normally Closed

Actuator Pressure, bar

Actuator Pressure, psig

100 7

pen 6
ly O
ormal Ordering Information and Dimensions
N ng 5
Acti
ouble
D 4 Dimensions, in inches (millimeters), are for reference only
50
3
and are subject to change.
2

1
Double Acting Normally Closed
and Normally Open
0 5000 10 000 15 000 20 000
4.25
System Pressure, psig (108)

NOTE: Normally open actuators require a minimum system pressure

of 2500 psig (172 bar).

4.25
The pressure values given in Figure 1 are based on the (108)
following valve criteria:
■ Valve contains glass-filled PTFE packing. Other 1/8 in. NPT 8.06
(205)
packing materials may substantially alter the force 1/8 in. NPT
required to actuate the stem.
4.88
■ Proper bonnet nut adjustment. If the bonnet nut is (124)

overtightened, the actuating pressure cannot overcome 3.12 3.12

(79.2) (79.2)
the frictional force between the packing and the stem.
Sufficient bonnet nut torque should be maintained to
prevent packing leakage while allowing proper actuation.
■ Liquid systems. High-pressure gas service generally
requires the packing to be tightened further. This
will increase the required actuator pressure and may
prevent proper operation of the actuator. To order valves with a factory assembled pneumatic
■ Proper stem nut adjustment. Stem position affects actuator, add the actuator mode designator as a suffix to
the spring force on the normally closed and normally the valve ordering number.
open models.
Actuation Mode Designator
Detailed service and adjustment instructions are included
with each pneumatically actuated valve. Normally closed -C
Double acting -D
Normally open -O

Example: SS-410-FP-C
High-Pressure Fittings Tube Fittings
See the Swagelok High-Pressure Fittings See the Swagelok Gaugeable
catalog for more information. Tube Fittings and Adapter
Fittings catalog for more
information.

Safe Product Selection

When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Swagelok—TM Swagelok Company
Grafoil—TM UCAR Carbon Company, Inc.
© 2002 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., GLL
other manufacturers. June 2002, R0
MS-02-160