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Waste and Recycling: Industry Solutions

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WASTE AND RECYCLING | INDUSTRY SOLUTIONS

AN ONGOING COMMITMENT.

JCB UNDERSTANDS THE UNIQUE REQUIREMENTS OF Contents


WASTE AND RECYCLING, WHICH IS WHY WE DESIGNED 04 – 05 Wastemaster Range
OUR WASTEMASTER MACHINES SPECIFICALLY TO COPE
WITH THEM. OUR 35-STRONG RANGE IS THE WIDEST 06 – 07 Material Handlers
OF ANY MANUFACTURER, SO YOU CAN REST ASSURED
THERE’S A WASTEMASTER FOR ANY APPLICATION. 08 – 09 Tracked / Wheeled Material Handling

10 – 11 Wheel Loader

12 – 13 Teletruk

14 – 15 Telescopic Handler

16 – 17 Backhoe Loader

18 – 19 Skid Steer Loader

20 – 21 Telescopic Wheel Loader

22 – 23 LiveLink – Value Added

2 WASTE AND RECYCLING INDUSTRY SOLUTIONS


AN ONGOING COMMITMENT

WASTE AND RECYCLING INDUSTRY SOLUTIONS 3


JCB WASTEMASTER RANGE.

MACHINES IN THE WASTEMASTER RANGE ARE BUILT TO


THRIVE IN ARDUOUS CONDITIONS, WITH LEGENDARY
JCB BUILD QUALITY AND DEPENDABILITY AS STANDARD.
A HOST OF SPECIALIST FEATURES PROVIDE EXTRA
PROTECTION FOR BOTH EQUIPMENT AND OPERATORS.

We design Wastemasters using our extensive


expertise of the challenges faced by the waste and
recycling industry today. That’s why we’re constantly
developing innovative new solutions to everything
from handling hazardous waste to coping with
time-consuming punctures.

Cabs on Wastemaster machines are designed to be


fully enclosed shells that minimise dust and debris,
as well as protecting operators from falling material.
Screen and roof guards come as standard, and
we often use unbreakable steel panels instead of
glass windows.

Air conditioning is fitted to most models in the


range. This maintains comfortable temperatures in
the operator environment, even when the windows
are closed. There’s a choice of filters to minimise
dust and pollutants too.

4 WASTE AND RECYCLING INDUSTRY SOLUTIONS


JCB WASTEMASTER RANGE

Wide core engine cooling packs are used on most


of our Wastemasters. This equipment allows small
debris particles to pass through radiators without
causing blockages. We also offer auto reversing fans to
remove larger material and help prevent overheating.

As well as offering excellent protection for machinery


and operators, the Wastemaster range has safety
features to help protect staff working nearby too.
To give you an idea, we use side and rear-facing
cameras, reversing alarms, high visibility chevrons
and proximity warning systems on various machines.

In short, the Wastemaster range caters for every


waste application, from handling bales to loading
trucks and performing bulk or general handling
duties. So our 35-strong model line-up offers you
the right machine for whatever task you’re facing.

WASTE AND RECYCLING INDUSTRY SOLUTIONS 5


MATERIAL HANDLERS.
5

1. Excellent visibility
Hydraulic raised cab for maximum operator
visibility of the job.

2. Increased safety
Optional safety rails help protect
against falls from height. 4

4. Specialised boom
Dedicated straight booms for maximum
reach and load over heights.

3. Purpose built
Welded stabiliser mountings and centrally
mounted slew offer maximum durability and
5. Maximum versatility
360-degree stability*.
Choice of dipper configuration for flexibility
and versatility.

*Machine dependent

6 WASTE AND RECYCLING INDUSTRY SOLUTIONS


MATERIAL HANDLERS

High-strength rigid upper frame provides maximum Raised side plates on the nose provide excellent
durability and support. damage protection to the hoses.

Solid tyres ensure stability and puncture-free


performance. External cab lowering system can be operated from ground level in an emergency.

JS20MH JS220 JS200W


Engine power kW (hp) 93 (125) 129 (173) 129 (173)

Operating weight kg 20680 23910 23600

Undercarriage options Solid tyres (dual) 600, 700, 800, 900mm Solid tyres (dual)

Width with stabs deployed mm 3586 N/A 3938

Dipper lengths mm 3600, 4000 4000, 5000 4000, 5000

Maximum pin height mm 10826 11981 12250

Maximum pin reach mm 9046 11300 11300

Lift capacity at full reach (MH,SH) kg 2730, 2960 3230, 3160 3230, 3160
Positive pressure in the cab helps to keep out dirt
and dust. Eye height with cab raised mm 4839 4641 4904

WASTE AND RECYCLING INDUSTRY SOLUTIONS 7


TRACKED/WHEELED MATERIAL HANDLING.
1. Fully protected
Optional screen guards protect the 5
5. See further
operator from flying debris. 1
Optional hydraulic raised cab improves
visibility across the work site.

2. Maximum flexibility
Various optional pipework configurations
let you use a huge range of attachments.

3. Designed for the job 3 4. Built-in safety


Cab lowering system can be operated from
Choice of stabiliser and dozer combination
ground level.
for maximum machine versatility.

8 WASTE AND RECYCLING INDUSTRY SOLUTIONS


TRACKED/WHEELED MATERIAL HANDLING

Waste handlers are available with either a


monoboom or TAB.

New in-cab monitor checks oil levels and system


errors on start-up. Wide variety of attachments available. Positive pressure in the cab helps to minimise dirt and dust.

JS145 JS160 JS220 JS145W JS160W JS175W JS200W


Engine power kW (hp) 81 (109) 93 (125) 129 (173) 93 (125) 93 (125) 129 (173) 129 (173)

Operating weight (dozer, rear stabs) kg 16084 19200 23540 18154 18673 19030 24497

Undercarriage options 600, 700, 800, 850, 900mm 500, 600, 700, 800, 900mm 600, 700, 800, 900mm Single / Dual / Solid Single / Dual / Solid Single / Dual / Solid Single / Dual / Solid

Width with stabs deployed mm N/A N/A N/A 3550 3550 3550 3966

Boom options Monoboom/TAB Monoboom/TAB Monoboom/TAB Monoboom/TAB Monoboom/TAB Monoboom/TAB Monoboom/TAB

Dipper length options m 2.1, 2.5, 2.7, 3.0 2.25, 2.7, 3.05 1.91, 2.40, 3.0 2.1, 2.5, 3.0 2.25, 2.7, 3.05 2.25, 2.7, 3.05 1.9, 2.4, 3.0

Maximum loadover height mm 7188 8000 8070 7400 7174 7174 6980

Maximum reach at ground level mm 8660 8652 9810 8585 9163 9163 9850

Eye height with cab raised (no stabs deployed) mm 4520 4640 4671 4809 4839 4839 4904

WASTE AND RECYCLING INDUSTRY SOLUTIONS 9


WHEEL LOADER.
6. Armed and ready
Choice of loader arm length and configuration
for total versatility.
1. Highly efficient
Automatic idle returns the engine to
700rpm after 30 seconds of inactivity.

2. Maximum protection
Full width counterweight* protects bonnet 6
and cooling pack from damage. 5
1
5. Well protected
ROPS and FOPS cabs are positively
pressurised to minimise dust and increase
operator comfort and safety.

4
3

3. Giving great service


Widecore radiators and optional reversing fan 4. DPF free
boost cooling efficiency in arduous environments. Meets emission regulations without needing a
DPF; reduces costs, downtime and the fire risks
associated with regeneration.

*Machine dependent

10 WASTE AND RECYCLING INDUSTRY SOLUTIONS


WHEEL LOADER

COMMANDPLUS

Proportional auxiliary hydraulic flow provides great Optional auto lubrication kit takes care
versatility for attachment use. of machine greasing requirements.

JCB Smoothride load suspension limits shock Rear lights are safely recessed and protected by JCB Command Plus cab has two LCD screens for easy access to operating menus.
loadings, reducing material spillage. the solid counterweight. Adjustable steering column with seat mounted hydraulic controls.

411 HT 417 HT 427 HT 437 HT 457 HT


Maximum gross engine power kW (hp) 81 (109) 93 (125) 133 (179) 136 (183) 193 (258)

Maximum operating weight range kg 8655 - 8965 9567 - 10452 13381 - 14229 14780 - 16103 20152 - 22255

Shovel capacity m3 1.2 - 1.6 1.4 - 1.6 1.8 - 2.7 2.3 - 2.7 3.1 - 3.5

Full turn tipping load range kg 5091 - 5585 3918 - 6129 6999 - 9478 5493 - 9851 7982 - 14719

Payload range kg 2546 - 2793 1959 - 3065 3499 - 4739 2746 - 4926 3911 - 7359

Maximum breakout force kN 67.7 70 138 153 175

Load over height m 3.36 3.33 - 4.21 3.61 - 4.05 37.5 - 4.98 3.99 - 4.99

WASTE AND RECYCLING INDUSTRY SOLUTIONS 11


TELETRUK.
1. Unique reach capability 6. Safety guaranteed
Maximum protection offered by ROPS/FOPS
Unique telescopic boom offering over
compliant operator enclosures.
3m horizontal reach.

6
5

2. Lift and load


The choice of Teletruk models offers up
to 3,500kg lift capacity.
2

5. Access all areas


Turning radius from only 2.5m.

4
3

4. Additional protection
3. Compact machine Full length belly guards to protect against
The small footprint allows you to work component damage.
in narrow aisle widths.

12 WASTE AND RECYCLING INDUSTRY SOLUTIONS


TELETRUK

Single side lorry loading saves space, time and


4WD for uneven ground. improves safety.

Unique JCB Adaptive Load Control (ALC) system


safeguards against overloading the machine. Smaller models fit into a container for great versatility. With a telescopic boom instead of a mast, the operator has unrivalled visibility.

TLT25D/G TLT30D/G TLT30DHL TLT30D 4X4 TLT35D TLT35D 4X4


Maximum lift capacity kg 2500 3000 3000 3000 3500 3500

Capacity @ 2m forwards reach kg 1275 1750 1950 2000 2100 2400

Maximum lift height mm 4000 4000 5150 4000 4400 4350

Maximum forwards reach mm 2390 2390 3320 2390 2430 2450

Engine output (gross power) kW D-37/G-43 D-37/G-43 46 37 46 46

Turning radius mm 2440 2490 2885 2995 2885 3500

Overall height (std/low) mm 2190/2090 2205/2105 2205/2105 2300/2200 2205/2105 2300/2200

Overall width mm 1175 1280 1280 1400 1280 1400

WASTE AND RECYCLING INDUSTRY SOLUTIONS 13


TELESCOPIC HANDLER.
3. Operator safety
Extra cab filtration and air conditioning help
1 minimise airborne dust and particles while roof
and screen guards protect the operator.

4. Efficient design
1. Unrivalled versatility JCB Smart Hydraulics and JCB EcoMax T4F**
Auxiliary hydraulic feed powers a wide range engines result in fuel savings of up to 18% over
of optional attachments. our Tier 3 models.

2. EcoMax serviceability
JCB EcoMax T4F engines don’t need DPFs
or exhaust after treatment. **. 2

6. Maximum protection
Belly and fuel tank guards, boom wipes and a
steel lower door panel are all fitted as standard *.
5. Puncture protected
Optional semi solid tyres prevent
downtime from punctures.
*Machine dependent **Dependent on region

14 WASTE AND RECYCLING INDUSTRY SOLUTIONS


TELESCOPIC HANDLER

Cooling fan airflow exits upwards, reducing dust


Fold-up rear lights reduce the chance of damage. build up.

Short wheelbases and tight steering locks save travel Front and roof screen roof guards provide protection
Uninterrupted rearward and offside visibility, courtesy of a low boom and bonnet profile. time on site. from falling objects.

527-58WM 531-70WM 541-70WM 550-80WM 560-80WM


Engine power kW (hp) 81 (109) 81 (109) 81 (109) 93 (125) 93 (125)

Unladen weight (includes guarding) kg 6150 7870 8370 10440 11040

Height over cab * mm 2150 2490 2490 2590 2590

Width over tyres * mm 2100 2340 2340 2420 2520

Turn radius mm 3460 3700 3700 4100 4100

Maximum lift height mm 5800 7000 7000 8100 7900

Maximum lift capacity kg 2700 3100 4100 4999 6000


1750 @ 500mm Load Centre
Lift capacity at full reach kg 1250 1250 1500 1500
1700 @ 600mm Load Centre

* Dependent on tyre.

WASTE AND RECYCLING INDUSTRY SOLUTIONS 15


BACKHOE LOADER.
2. Safety is everything
Alarm to warn operators if doors are opened
while machine is raised.

1 3. Waste Multi Shovel


Integrated stabiliser legs afford great visibility
and reach during compacting or sorting, while
also allowing easy stockpiling/rehandling.

1. Extensive reach
7.10m excavator unit allows you to move
material around containers, optimising
compaction and loading.

5. Reaching new heights


4. Fully protected Extended rear stabiliser legs increase lift
Extra protection on the boom, lights and tyres height by 400mm and provide optimum
helps cope with any environment. visibility into the container.

16 WASTE AND RECYCLING INDUSTRY SOLUTIONS


BACKHOE LOADER

Heavy-duty arms handle the rigours of a Civic Various loader attachments can clear up material
Amenity site. spills quickly and easily.

JCB Sweeper Collector attachment is an efficient Liquid-filled tyres seal minor punctures easily for
choice for keeping sites clean. reduced downtime. Extended stabiliser legs provide superb visibility into the container and around the site.

5CX WM
Engine power kW (hp) 81 (109)

Unladen weight kg 10600

Maximum machine raise height mm 640

Loader maximum pin height mm 3460

Pallet forks maximum lift height mm 3280

Excavator maximum reach mm 7100

Minimum travel height mm 3970

All in a day’s work for the JCB 5CX Wastemaster. Maximum road travel speed kph 40

WASTE AND RECYCLING INDUSTRY SOLUTIONS 17


SKID STEER LOADER.
4. Tailored solutions
Vertical or radial lift patterns provide ultimate
flexibility and choice.
1. PowerBoom strength
A single JCB PowerBoom boasts up to 20%
more steel than our rivals’ twin-arm designs.

1
4

2. A revolution in safety
Unique single arm boom configuration allows operators
to enter cab without climbing over the attachment.

5. Easy maintenance
Tilting cab allows maintenance to be carried
5 out quickly and easily.

3. Maximum versatility
3
Optional high flow hydraulics allow operation
6
of a vast range of attachments.

6. Comfort as standard
Cabs up to 46% larger than the competition provide
unparalleled operator comfort.

18 WASTE AND RECYCLING INDUSTRY SOLUTIONS


SKID STEER LOADERS

JCB skid steer range offers over 30 different Single arm low slung boom provides unrivalled
attachment types. visibility to left and right.

JCB’s optional 2-speed transmission helps achieve


quicker travel and cycle times. Maximum lift capacity at maximum height and reach. Operator access via a door over twice the size of rival machines.

155 225 225T 260 260T 280 300 300T 320T 330 TELESKID TS-8W
Engine Power kW (hp) 42 (56) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74) 55 (74)

Rated Operating Capacity (50%) kg 703 1021 1458 1179 1812 1270 1361 1957 2074 1495 611 (fully extended)

Rated Operating Capacity (35%) kg - - 1021 - 1179 - - 1361 1452 - -

Operating Weight kg 2900 3712 4766 3933 4987 3985 4085 5079 5238 4396 4472

Pin Height m 3.0 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 4.05 (fully extended)

Height over Cab m 1.98 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Width over tyres m 1.6 1.8 1.9 1.8 2.0 1.8 1.8 2.0 2.0 1.9 1.8

Shovel corner turning radius m 2.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Lift path Radial Radial Radial Vertical Vertical Vertical Vertical Vertical Vertical Vertical Radial & Vertical

WASTE AND RECYCLING INDUSTRY SOLUTIONS 19


TELESCOPIC WHEEL LOADER.
1. On guard
Front and top window screen guards give
increased protection against falling debris.
1

2. Well protected 5
6
Front and rear light guards protect against damage.
2

3. Strength you can rely on


Tough, inverted U-shape boom pressing features fully
welded closing plates for ultimate strength.

3 6. EcoMax performance
4.4 litre JCB engine gives high performance
at low revs for increased cycle times.
4

5. In control
Seat mounted joystick features gear change for
ease of use and improved multi-functioning.

4. Total coverage.
Steel front fender options increase impact resilience.

20 WASTE AND RECYCLING INDUSTRY SOLUTIONS


TELESCOPIC WHEEL LOADER

Substantial belly plates shield engine and driveline


from impact damage.

Hydraulic hoses are routed within the main boom


structure to guard against damage. Articulated steering and a telescopic boom allow accurate positioning of loads.

TM320WM
Engine power kW (hp) 93 (125)

Operating weight kg 8160

Height over cab mm 2705

Width over tyres mm 2264

Turn radius mm 4633

Lift capacity kg 3200


Central high cab position offers unrestricted
all-round visibility. Carbon cab air filters help to guard against dust ingress. Load over height mm 5182

WASTE AND RECYCLING INDUSTRY SOLUTIONS 21


LIVELINK, WORK SMARTER.

LIVELINK IS AN INNOVATIVE SOFTWARE Productivity and cost benefits


SYSTEM THAT LETS YOU MANAGE JCB By providing information like idle time
MACHINES REMOTELY – ONLINE, BY monitoring and machine fuel consumption,
JCB Livelink helps reduce your fuel usage,
EMAIL OR BY MOBILE PHONE. ACCESS saving money and improving productivity.
Machine location information can help
EVERYTHING FROM MACHINE ALERTS improve efficiency and perhaps even
TO FUEL REPORTS AND HISTORY reduce insurance costs.

INFORMATION, WITH ALL DATA


STORED AT A SECURE CENTRE.

Maintenance benefits Security benefits


Manage machine maintenance easily – Livelink’s real-time geofencing alerts tell you
accurate hours monitoring and service when machines move out of predetermined
alerts improve maintenance planning, zones, and real-time curfew alerts inform you
while real-time location data helps you of unauthorised usage, straight to your
manage your fleet. Critical machine mobile phone. Further benefits include
alerts and maintenance history records real-time location information, and LiveLink
are also available. has its own internal battery and aerial.

22 WASTE AND RECYCLING INDUSTRY SOLUTIONS


VALUE ADDED.

JCB’S WORLDWIDE CUSTOMER SUPPORT IS FIRST CLASS.


WHATEVER YOU NEED AND WHEREVER YOU ARE, WE’LL BE
AVAILABLE QUICKLY AND EFFICIENTLY TO HELP MAKE SURE
YOUR MACHINERY IS PERFORMING TO ITS FULL POTENTIAL.

1 2 3

1 Our Technical Support Service provides instant 3 JCB Assetcare offers comprehensive extended

access to factory expertise, day or night, while our warranties and service agreements, as well as
Finance and Insurance teams are always on hand to service-only or repair and maintenance contracts.
provide fast, flexible, competitive quotes. Irrespective of what you opt for, our maintenance
teams around the world charge competitive labour
2 The global network of JCB Parts Centres is rates, and offer non-obligation quotations as well as
another model of efficiency; with 16 regional bases, fast, efficient insurance repair work.
we can deliver around 95% of all parts anywhere in
the world within 24 hours. Our genuine JCB parts
are designed to work in perfect harmony with your
machine for optimum performance and productivity.
Manufacturing Facilities
Dealers
Parts Distribution Centres
Note: JCB LIVELINK and JCB ASSETCARE may not be available in your region, so please check with your local dealer.

WASTE AND RECYCLING INDUSTRY SOLUTIONS 23


ONE COMPANY, OVER 300 MACHINES.

WASTE AND RECYCLING INDUSTRY SOLUTIONS


Your nearest JCB dealer
www.carbonbalancedpaper.com
unique print number

JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP.


Tel: +44 (0)1889 590312 Email: salesinfo@jcb.com
Download the very latest information on this product range at: www.jcb.com
©2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales. All references in this publication to operating weights, sizes, capacities and other
performance measurements are provided for guidance only and may vary dependant upon the exact specification of machine. They should not therefore be relied upon in
9999/5363 (en-GB) 04/17 Issue 4 relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer.”JCB reserves the right to change specifications without
notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

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