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Functional Testing Checklist: Equipment/System

The functional testing checklist is used to document the handover from construction to commissioning. It contains items that need to be verified such as construction completion, piping installation, leak testing, utility connections, manuals, safety devices, and point-to-point checks. Any unsatisfactory critical items must be corrected before testing can begin, while unsatisfactory non-critical items are documented in a punch list so testing can still proceed. The checklist is signed off by the vendor, contractor, and construction manager once approved.

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Jonathan Santiago
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© © All Rights Reserved
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848 views

Functional Testing Checklist: Equipment/System

The functional testing checklist is used to document the handover from construction to commissioning. It contains items that need to be verified such as construction completion, piping installation, leak testing, utility connections, manuals, safety devices, and point-to-point checks. Any unsatisfactory critical items must be corrected before testing can begin, while unsatisfactory non-critical items are documented in a punch list so testing can still proceed. The checklist is signed off by the vendor, contractor, and construction manager once approved.

Uploaded by

Jonathan Santiago
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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CommissioningAndStartup.

com

FUNCTIONAL TESTING CHECKLIST

Equipment/System:

The following activities should be checked and verified to document handover from construction to commissioning. Unsatisfactory items
that are critical to performing testing safely must be corrected prior to handover. Unsatisfactory items that are not critical to performing
testing must be documented in the handover punch list, and testing may commence.

Item Yes No N/A Initials Date

Construction complete according to the P&IDs as required to commence testing: concrete


complete, piping installed, piping supports installed, equipment installed and powered,
instruments installed and powered. Note architectural components or other features that do
not impact startup do not have to be completed.

Leak and pressure testing completed satisfactorily for all piping systems.

Leak testing completed satisfactorily for all water holding basins.

Utilities are properly connected to commence testing:

- Utility water

- Potable water

- Seal water

- Fire water

- Compressed air

- Natural Gas

HVAC system operable (only for facilities where HVAC is required for commissioning
activities; T&B not required).

Temporary facilities are in place (if applicable) to recirculate test water.

Individual equipment manufacturers' O&M Manuals have been completed.

Alignment of equipmnet complete, (only if alignment not completed by vendors).

Safety devices and equipment are installed, fully functional, adjusted, and tested.

PLCs installed, wired, pulled, and terminated.

Third party electrical tests and adjustments have been completed.

Point to point checks have been satisfactorily completed from the equipment /device to the
PLC.

Walkthrough with commissioning team has been completed.

Functional Testing Checklist.xlsx 1 of 2


CommissioningAndStartup.com

Commissioning punch list items have been documented and are attached to this form.

If any of the above are marked "NO", provide explanation or comment and details of any agreed action:

Attachments: (List any attachments to document above items)

Comments:

Verified by Vendor and Contractor: Name:

Date: Signature:

Approved by Construction Manager: Name:

Date: Signature:

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