100-173 Manual
100-173 Manual
100-173 Manual
ECD System
Manual
ELECTRONIC CIRCUIT DESIGNS PTY. LTD.
Operation Guide
Section
1
Section 1: Safety Regulations & Introduction
Installation of this equipment shall be done in accordance with AS1735 for Australia and with all applicable local
codes and NFPA 70 (National Electric Code) for the U.S.A. and C22.1-02 Canadian Electrical Code Part 1 for
Canada as well as ASME A17.1, CAN/CSA-B44.1.
4
SAFETY REGULATIONS & INTRODUCTION
Operate the equipment in technically perfect condition and for its intended use only while bearing in mind all
safety and hazard considerations and following the operating instructions. In particular, faults which restrict safety
must be rectified immediately after they have been identified and at the latest before the equipment is started up.
WARNING !
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC PART 15
This device complies with part 15 of the FCC rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that
may cause undesired operation.
5
SAFETY REGULATIONS & INTRODUCTION
6
SAFETY REGULATIONS & INTRODUCTION
• If work has to be carried out on live parts, do this only in the presence of a second person who can
switch off the master switch in an emergency.
• The machine causes electromagnetic interference sources. For this reason, do not use any sensitive
equipment in its vicinity.
• For EMC reasons, the controller must not be modified.
WARNING !
Always treat terminals and conductors as dangerous. High voltages may be
superimposed on 0v and 24VDC lines as no reference to ground exists. Always
meter these points to ensure correct voltage exists.
1.2.15 Introduction
T
he 100-173 lift controller operates as a 4 stop simplex, fully collective controller. The 100-173 controller cannot
be duplexed or grouped.
Processor
Under normal operation;
• The red Red3 LED blinks to confirm that the microprocessor is running.
• The yellow Yel3 LED comes on to confirm outputs are enabled.
• The green Grn3 LED comes on during power up and turns off during normal operation. It will
also flash once when a new value has been written in to EEPROM..
When re-powering; ensure the lift is off for 10 seconds before turning back on.
On power up, a delay of approximately 2 seconds is given on start up to ensure voltages are stable prior to reading
and writing outputs.
7
SAFETY REGULATIONS & INTRODUCTION
8
EEPROM SETTINGS
Section
2
Section 2: EEProm Settings
The EEPRom holds values for various contract settings which may be altered on site. Each setting has a definition
followed by its value in hex followed by its value in bit format.
To inspect the settings from the power up state, 02- NOR IDL ][
press the forward “>” button located to the left ECD Aust. V-0.08
below the LCD until the EEPROM setting appears.
Now use the up “∧” and down “∨” buttons to 02- NOR IDL ][
change the setting. When you are at the required TOP: 03:00000010
value press the enter “ENT” button again and the *
shall disappear.
EEProm Security
A special write sequence has been added to ensure unauthorized writes to the EEProm are not made. Only
operates with EEProms with this capability. These EEproms are recommended and identified by a “contract data
secure” label.
9
EEPROM SETTINGS
--1 Spare
10
EEPROM SETTINGS
RTM Extend run time. – If slowing is obtained less than this time, then add the value of in XTM on before
dropping high speed.
Setting example:-RTM 00: 00000000 (No extended run time.)
XTM Extend run time. – If a short floor determined by RTM then add this amount of
Time on before dropping high speed.
Setting example:-XTM 00: 00000000 (No extended run time.)
StF Start Fast. - Number of pulses it takes to reach fast speed.
StM Start Medium.- Number of pulses it takes to reach medium speed.
SlF Slow Fast. - Number of pulses it takes to slow from fast speed.
SlM Slow Medium.- Number of pulses it takes to slow from medium speed.
--4 Spare
--5 Spare
--6 Spare
--7 Spare
11
EEPROM SETTINGS
--9 Spare
--10 Spare
12
EEPROM SETTINGS
13
EEPROM SETTINGS
Note: This feature shall not to be used for security purposes, as it shall disable the car calls in Fire Service and other
modes of operation.
14
EEPROM SETTINGS
Setting example: DLM 00: 00000000 The door open and door close limits are wired directly to DFO and DFC
inputs. These inputs may be inverted using the DLI setting.
DLM 01: 00000001 (Used for front and rear doors) The door open and door close limits are
used to operate open and close relays. Normally open contacts from these
relays are wired to DFO and DFC inputs (DLI setting shall be ignored)
DLM 02: 00000010 (Door cam control) DC relay output used to control Cam operation.
Nb: 1 sec delay from DO picking up after DC has dropped. (to allow time
for cam to drop and locks to break, to avoid lock “snagging”).
See also Input - Output, DFC.
DLM 03: 00000011 As per DLM setting “00”, except DO and DC are held up
DLM 04: 00000100 (Used to hold door closed when running) As per DLM setting “00”, except
DC relay picks up whilst running
15
EEPROM SETTINGS
FD1 setting example: A0: 10100000 (Level G and 2). See table below.
FD1 A0: 10100000 (Level G and level 2 have front doors)
RD1 50: 01010000 (Level 1 and level 3 have rear doors)
16
EEPROM SETTINGS
When the designated floor smoke alarm is activated, the lift shall return to the HFA floor
See also Inputs-Outputs HFA
HFA…EEPROM Hall fire alternate floor. (MASK)
80: 10000000 (Level 1)
40: 01000000 (Level 2)
20: 00100000 (Level 3)
10: 00010000 (Level 4)
17
EEPROM SETTINGS
RD1 setting example: 50: 01010000 (Level 1 and 3). See table below.
Controller switches DZR/OUT2 output to 0V when lift at level 1 or 3
FD1 A0: 10100000 (Level G and level 2 have front doors)
RD1 50: 01010000 (Level 1 and level 3 have rear doors)
18
EEPROM SETTINGS
When performing the shortest floor run take note of the highest value R:72 reaches (in hex). Add approx. 5 (in hex)
to this value and set RTM to this value.
If slowing is obtained before the value in RTM is reached, the fast speed relay (UF or DF) will be held up for extra
time as defined by XTM. See XTM setting.
Selective Rear Door floors are treated as two separate floors requiring separate car and landing buttons. See
1(front) and 1(rear) in table below
Setting Example: Refer to table below
SD1 40: 01000000 (Level 1 has selective front and rear doors)
FD1 D0: 11010000 (Level G, level 1(front) and level 2 have front doors)
RD1 20: 00100000 (Level 1 has rear doors)
This sets the levels for the rear doors to operate by turning on DZR (OUT2) output to 0V when lift answers call to
3C,3U,3D. See RD1.
19
EEPROM SETTINGS
Spares
--1 EEPROM Spare
--2 EEPROM Spare
--3 EEPROM Spare
--4 EEPROM Spare
--5 EEPROM Spare
--6 EEPROM Spare
--7 EEPROM Spare
20
EEPROM SETTINGS
21
EEPROM SETTINGS
RTM setting, in conjunction with XTM setting, can reduce this long creep time by holding in the fast speed relay
for a defined time after the initial slowing point.
Setting RTM. – Look at Ram address R:72. (Motion Timer). See RTM for access to R:72.
When performing the shortest floor run take note of the highest value reached (in hex). Add approx. 5 to this value
and set RTM to this value.
If slowing is obtained before the value in RTM is reached, the fast speed relay will be held up for extra time as
defined by XTM.
Set XTM to 20. If the lift fails to slow down to leveling speed before reaching the floor, (ie, fast speed relay is
being held up too long) reduce XTM value. If there is still too much creep (ie, fast speed relay is being held up not
long enough) increase XTM time. Continue until desired result is obtained.
22
GROUP
Section
3
Section 3. Group. N/A .
Group operation is not applicable to this controller.
23
INPUTS - OUTPUTS
Section
4
Section 4. Inputs – Outputs
All inputs except LR, SAF, HV1 and HV2 switch low to 0 Volts in respect to 24VDC. The input shall draw approx
12mA. The input LED is in series with the input. All inputs are OPTO isolated to avoid noise-related problems.
Darlington Outputs switch low to “0V” 0 volts in respect to 24VDC. The output can switch a maximum
of 500mA. The output LED indicates the output status and shall be illuminated when the output has switched low.
All outputs are OPTO isolated to avoid noise-related problems.
Transistor Outputs switch high to “24V” in respect to 0VDC. The output can switch a maximum of 1.5A.
The output red LED indicates transistor output on, e.g. 1P, 2P, 3P, 4P.
CFS shall allow only one car call to be entered and shall toggle to the latest pressed call.
When CFSS is pressed, CFS input must stay on.
25
INPUTS - OUTPUTS
DFC - Door Fully Closed Input
DFC input must change state when the doors reach the fully closed limit/position.
Single Doors:
Input state can be inverted with DLI setting. See DLI in EEprom settings.
To close the lift doors, DC relay shall pull up and stay up until the DFC input is switched and the locks are made.
If DFC input does NOT switch, DCPfail shall appear on the LCD after a period of 15 seconds and drop DC
relay. After a further period of 15 seconds, the doors will re-open and display DCP (Door Close Protection) on
the LCD. This process is repeated until the fault has been cleared and the DFC input switches.
While in DCPfail/DCP mode, the controller switches on the OS output. See Inputs - Outputs, OS.
Nb: When DLM = 02, DCPfail does not apply.
Alternatively, If DFC input is switched and the door locks do not make, LCK-bad shall appear on the LCD.
DC shall stay active for a period of 5 seconds to try to push the doors closed. If the door locks still fail to make
then the doors shall then re-open. This process will be repeated until the fault has been cleared and the locks make.
Nb: When DLM = 02, LCK-bad does not apply, due to locks not making until a call is registered and cam lifting.
Dual Doors:
DLM EEprom setting must be set to 01 for dual doors.
DLI EEprom setting shall be ignored. . See DLI in EEprom settings.
DFC input is switched via the external front or rear door close relay n/o contacts.
The door close relays drop out via the door fully closed limit switches.
When the external front or rear door close relay is in DFC LED will be on.
26
INPUTS - OUTPUTS
DC
COMMAND
BACK TO
DC COMMAND
DOOR CLOSE
SEQUENCE
COMPLETE. WAIT 5 SECS, WAIT 15 SECS, WAIT 15 SECS,
DO RELAY PULLS IN DO RELAY PULLS IN DO RELAY PULLS IN
Single Doors:
Input state can be inverted with DLI setting. See DLI in EEprom settings.
To open the doors, DO relay shall pull up and stay up until the DFO input is switched. If DFO input does NOT
switch, DOPfail shall appear on the LCD after a period of 15 seconds and drop DO relay. After 3-5 seconds
27
INPUTS - OUTPUTS
(depending on the state of locks and DFC) DC will then pull in and display DOP (Door Open Protection) on the
LCD and close the doors. If a demand to open still exists, the doors will try to re-open. If not NOR-IDL shall
appear on the LCD.
Alternatively, If DFO input is switched and the door locks are still made, BDL (Bridged Door Lock
monitoring) shall appear on the LCD. Lift will remain in BDL state with doors open until the bridge has been
removed from the locks, therefore insuring the lift cannot run with the doors open and the locks bridged.
When on inspection BDL is still displayed as previous, however the lift can run via inspection buttons or access
control (USA Only).
While in DOP/DOPfail mode, the controller switches the OS output on. See Input -
Output, OS.
Dual Doors:
DLM EEprom setting must be set to 01 for dual doors.
DLI EEprom setting shall be ignored. . See DLI in EEprom settings.
DFO input is switched via the external front or rear door open relay n/o contacts.
The door open relays drop out via the door fully open limit switches.
When the external front or rear door open relay is in DFO LED will be on.
28
INPUTS - OUTPUTS
DO
COMMAND
WAIT 25 SECS.
DID INPUTS DID DID
OS OUTPUT ON.
DFC AND LRX NO DFC INPUT NO LRX INPUT NO DROP DO RELAY,
CHANGE CHANGE CHANGE
STATE? STATE? STATE? LCD = DOPfail
WAIT 25 SECS.
WAIT 25 SECS
OS OUTPUT ON. WAIT 5 SECS.
OS OUTPUT ON
DROP DO RELAY,
DROP DO RELAY,
LCD = DOPfail LCD = DOPfail LCD = NOR IDL
DID
DFO INPUT NO
CHANGE
STATE?
29
INPUTS - OUTPUTS
30
INPUTS - OUTPUTS
Lift will ignore (but not cancel) hall calls while HCB input is on.
32
INPUTS - OUTPUTS
IN3 – IN6 – Multi Purpose Input 3 to 6
Spare Inputs
Counting Operation (MSL=00) – When the lift is running down between floors it shall advance the position count
when a MSD input is received. The lift indicator outputs 1P to 8P shall change accordingly. The LCD position shall
remain the same until the lift passes through DZ. At floor level the MSD magnets must be within the DZ magnet
or a dual advance count may occur.
Re-leveling Operation – If the lift is stationary at a floor and MSD is off with DZ and MSU on then the lift shall re-
level up (LUP displayed on LCD) until MSD is switched on again. If the lift fails to re level to the floor after 3
consecutive, 10 second attempts, LEV will be displayed on the LCD. Lift shall no longer attempt to re level.
Note: LEV status does not take the lift out of service.
A re-level shall only occur approximately 3 seconds after a run or previous re-level whilst lift is on an appropriate
mode.
A re-level shall only occur if the doors are fully closed or fully open
33
INPUTS - OUTPUTS
Counting Operation (MSL=00) – When the lift is running up between floors it shall advance the position count when
a MSU input is received. The lift indicator outputs 1P to 8P shall change accordingly. The LCD position shall
remain the same until the lift passes through DZ. At floor level the MSU magnets must be within the DZ magnet
or a dual advance count may occur.
Re-leveling Operation – If the lift is stationary at a floor and MSU is off with DZ and MSD on then the lift shall re-
level down (LDN displayed on LCD) until MSU is switched on again. If the lift fails to re level to the floor after 3
consecutive, 10 second attempts, LEV will be displayed on the LCD. Lift shall no longer attempt to re level.
Note: LEV status does not take the lift out of service.
A re-level shall only occur approximately 3 seconds after a run or previous re-level whilst lift is on an appropriate
mode.
A re-level shall only occur if the doors are fully closed or fully open
PI - Position Output
PI transistor position outputs switch high to 24VDC and are used for indication of lift position.
This signal is the advanced lift position count.
Note: The LCD displays the actual and not the advanced position (PI) count.
The PI output may be in decimal, binary or grey code depending on the PI Setting. See EEprom settings, PI
34
INPUTS - OUTPUTS
USA Only. Fire Service Code 17.1. FS EEprom setting must be set to 01
PRK input shall be activated via the “hold” key switch position when on Fire Operation - Phase 2. The lift will
remain at the floor with the doors open. Door close buttons shall be inoperative and car calls shall not be
registered.
35
INPUTS - OUTPUTS
SP1 - Multi Purpose Output 1
SP1 RELAY OUTPUT Star contactor output
See Section 6: Motion, for more on the relay operation
See also EEprom settings ST2 - Star/Delta changeover time and SDX - Star Delta Exchange time
UP - Up Relay Output
UP RELAY OUTPUT Up relay output
See Section 6: Motion, for more on the relay operation
36
LIQUID CRYSTAL DISPLAY
Section
5
Section 5. Liquid Crystal Display
Reading the liquid crystal display Modes, Position, Address’ and status
Note: LCD contrast is set via POT located to the upper left of LCD. (POT 2.)
37
LIQUID CRYSTAL DISPLAY
• BDL Bridged door lock. Doors shall remain open until bridge is removed. See DFO input
• BSD Brake did not drop. Fatal error. See BKSW input
• BST Brake did not lift. Fatal error. See BKSW input. See EEprom settings - BST
• DCP Fail door close protection. See DFC input
• DOP Fail door open protection. See DFO input
• IDL Lift idle
• LCK Door Locks not made. See DFC input
• LDN Leveling down, displays on re-level down. See MSU input
• LEV Leveling blocked, displays on re-leveling failed and disabled. See MSD/MSU input
• LRN Learning floor operation in progress.
• LUP Leveling up, displays on re-level up. See MSD input
• PRV Waiting PRV input to run. See PRV input
• RDN Running down
• RPT Run protection time exceeded. Fatal error. See EEprom settings - RPT
• RUP Running up
• SAF Lost safety circuit. See SAF input
02- NOR LCK-bad The door mode is shown to the top right of the LCD display.
ECD Aust. V-0.08 It has the following status.
Buttons -
38
LIQUID CRYSTAL DISPLAY
• > =FORWARDS
• < = BACKWARDS
• ∧ = UP
• ∨ = DOWN
• ENT = ENTER
Use the forwards and backwards buttons to cycle through the available options
∧ UP
> FORWARDS
EEProm settings and values
02- NOR IDL ][ Press ∧ and ∨ to scroll through the adjustable EEprom
BOT 01 :00000000
settings.
See Section 2, EEprom settings
> FORWARDS
R - internal ram address’ and values
02- NOR IDL ][ X - internal ram address’ and values (V3 software only).
R:00 00 fc fe e9
> FORWARDS
Number of runs or door operations
02- NOR IDL ][ Earlier software versions count in hex. Later software
Log Run/Door Ops versions count in decimal.
> FORWARDS
39
MOTION
Section
6
Section 6. Motion
Motion Control Outputs
Up
"BRK" LOCK
"DF" VML
"DS" VMD
100 ms
"SP2" Delta
"UF" VML
"SP1" Star
"US" VMP
Note:
1. On inspection SP3 turns on for inspection speed
40
MOTION
DYNAHYD "DA VALVE"
Setting "01"
Down
Up
"BRK" LOCK
"DF" Full Down
"UF" Full Up
"DN" DOWN
Note: "UP" Up
1. On inspection SP3 turns on for inspection speed
2. To initiate a run, PRV input must be on
Up
"DF" VML
"US" VMP/2HC/S
100 ms
"BRK" VMD
"SP2" Delta
"UF" VML
"SP1" Star
"US" VMP/2HC/S
Note:
1. On inspection SP3 turns on for inspection speed
41
MOTION
VF Drive Type 1 KEB-VF, ZETADYN-VF.
Setting "03"
Down
Up
"BRK" Brake
"UD" Up/Down
"DN" Down
"UP" Up
"UD" Up/Down
"DF" Down Fast
"UF" Up Fast
"SP1" Leveling
"SP1" Leveling
"BRK" Brake
Note:
1. To initiate a run, "PRV"
must be active prior to run.
"PRV" turns off during entire run and
becomes active to complete the run.
"PRV" is not required on inspection.
2. On inspection SP3 turns on for insp speed.
On inspection UF and DF turn off.
3. SP2 turns on for intermiediate speed (MSL=01 only)
2 Speed AC
Setting "04"
Down
Up
"BRK" Brake
"UD" Up/Down
"DN" Down
"UP" Up
"UD" Up/Down
"DF" Down Fast
"UF" Up Fast
"DS" Down Slow
"US" Up Slow
"BRK" Brake
Note:
1.To initiate a run,
"PRV" must be active
prior to run.
"PRV" is not required
on inspection.
2. On inspection SP3 turns on for inspection speed.
42
MOTION
Down
Up 100 ms
"BRK" LOCK
"DS" VMD
"DF" VML
"US" VMP/S
"SP2" Delta
"UF" VML
"ST2"
VF Drive Type 2 time "SDX"
time
Setting "06"
Down
Up
"BRK" Brake
"UP" Up
"UD" Up/Down
"UF" Up Fast
"SP1" Leveling
"US" Up Slow
"DN" Down
"UD" Up/Down
"SP1" Leveling
"BRK" Brake
"SDX"
time "ST2"
time
Note:
1. To initiate a run,
"PRV" must be active
prior to run.
"PRV" is not required on
inspection.
The end of the run is
initiated by loss of leveling.
BRK then holds up for SDX
time and then UD,U/D is
held up for ST2 time in 10ms
increments.
SDX time must be less than ST2 time
43
MOTION
"ST2"
VF Drive Type 3 time "SDX"
time
Setting "07" ABB-VF, PDL VF
Down
Up
"BRK" Brake
"UD" Up/Down
"UP" Up
"UF" Up Fast
"SP1" Leveling
"US" Up Slow
"DN" Down
"SP1" Leveling
"BRK" Brake
"UD" Up/Down
"SDX"
time "ST2"
time
Note:
1. To initiate a run,
"PRV" must be active
prior to run.
"PRV" is not required on inspection.
The end of the run is initiated by loss of leveling.
BRK then holds up for SDX time and then UD,U/D is
held up for ST2 time in 10ms increments.
SDX time must be less than ST2 time
44
MOTION
VF Drive Type 4
Setting "08" Bucher VF Hydraulic
ST2
time SDX
time
100ms hold Hold
Lev
Slow
Fast/
inter.
Down
Up
Fast/
inter.
Slow
Lev
100ms hold
UF
SP1
UD
US
BRK
SP1
UD
DF
BRK
DS
"SDX"
time "ST2"
time
Note:
PRV must be active prior to run.
PRV is not required on inspection.
SP3 turns on for insp speed.
The end of the run is initiated by loss of leveling.
BRK then holds up for SDX time and then UD is
held up for ST2 time in 10ms increments.
SDX time must be less than ST2 time.
Nb: When US/DS drop, SP1 pulls back in for ST2 time
45
MOTION
The controller counts its position within the lift shaft using the DZ – Door Zone Input, MSU – Magnet Switch Up
Input, MSD – Magnet Switch Down Input, TSL – Top Slowing Limit and BSL – Bottom Slowing Limit.
If the lift is stationary or running down and BSL input is removed, the lift shall reset to the bottom floor. If
running down in fast speed, the fast speed inputs shall be turned off.
If the lift is stationary or running up and TSL input is removed, the lift shall reset to the top floor. If running up in
fast speed, the fast speed inputs shall be turned off.
The shaft information at floor level must be as per the Counting Method “00” Shaft Layout drawing in
that the MSD and MSU vanes must be within the door zone. See the diagram; “Counting Method “00’
Shaft Layout” at the end of this section.
If the lift was to leave the bottom floor in the up direction heading to the third landing it would count as follows.
• While traveling up fast all MSD out of the DZ shall be ignored.
• As the lift travels up fast and passes MSU slowing magnet for level 2, the advance count is shown by
transistor outputs 1P-8P.
• As the lift travels up fast and passes the DZ magnet for level 2 (MSU and MSD ignored/masked by DZ)
the position count as shown on the LCD shall increment to level 2.
• As the lift travels up fast and passes MSU slowing magnet for level 3, the advance count is shown by
transistor outputs 1P-8P. As the lift advance counts, slowing shall be initiated for level 3.
• The lift shall now level into the third floor. The position count shall increment to level 3 when the DZ
vane is entered. The lift shall remain running until both MSU and MSD are on. LEV relay output shall
turn on when either MSU or MSD is on.
46
MOTION
L
MSU VANE SENSOR
CH 1
Y
MAGNETS MAGNETS
SEE
Y
X
X
100 100 100
NOTE: G Y
X
CH 2
Y
MSD VANE SENSOR
X
STEEL TAPE
CH 3
VIEWED FROM FRONT
DZ VANE SENSOR
CH 4
DZR VANE SENSOR
47
250 250
CH4 MAGNETS FITTED ON FLOORS WITH REAR DOORS
TOP
UP FINAL
DN FINAL
LIMIT
& RESET
LIMITS
40 40
BOTTOM
SLOWING
SLOWING
X-50 X-50
LIMIT CAM
Lift between floors).
Also used for short floors that requires an intermediate speed, to avoid long creep times. Long creep times can be
caused on a shorter floor where the lift does not reach rated speed before receiving a slow down signal. As the lift
has not reached rated speed, it will decelerate quicker and arrive at leveling speed further away from floor level,
than had it been at rated speed. This results in the long creep time into the floor.
The shaft information at floor level must be as per the Counting Method “01” Shaft Layout drawing in
that the MSD and MSU vanes must be within the door zone. See the diagram; “Counting Method “01’
Shaft Layout” at the end of this section.
Note: For a learn floor (Learn Run), if the MSU and MSD vanes are not in the correct order – the position shall
not be stored at those floors.
Learn Run:
To perform a learn run to store the Hex count for each floor
• Ensure BSL and TSL operate to slow lift from fast speed.
• Set MSL to “01”
• Ensure all DZ, MSU and MSD inductors/magnets are accurately placed at each floor level.
• MSU and MSD magnets between floors are not required (as per setting MSL “00”)
• From the “text plus software version” display on the LCD, scroll through the available options using the “>”
button until you get to the Floor Positioning display. (See Section 5, LCD Display Options). Now use the “∧”
button to scroll through to Learn Floor and press [ENT]. Lift is now “out of service” - OS output on.
• The cycle shall first run the lift to the bottom floor (if not already there).
• The lift shall then run to the top, counting and saving the floor position data into each floor address while
running up. (The position data is calculated by the processor from the DZ, MSU and MSD inputs at each floor
level).
01u LRN RUP ][
Wait……..learning
• As the lift passes floors you shall see the green LED beside the watchdog flash to confirm the saving of the
floor data.
• Once the lift has reached the top floor the lift shall revert to normal operation.
48
MOTION
• The HEX value/count of each floor can be viewed by pressing the “∧” button to scroll through to the various
levels
The hex count for each floor/level should be recorded in the following Pulse distance table;
49
MOTION
Pulse distance table:
50
MOTION
All values are referred to in HEX.
Before a run, the speed (fast, medium or slow) is selected after calculating the distance to the selected floor.
• Rated (max) speed is selected when (Stf + Slf) < the commencing floor run hex value.
• Medium speed is selected when (Stf + Slf) > the commencing floor run and (Stm + Slm) < the
commencing floor run hex value.
• Slow or leveling speed (depending on DRV setting) shall be selected when (Stm + Slf) > the commencing
floor run hex value.
Example:
Speed selection. Nb: HEX calculator recommended
As shown in Fig 6a, B4 is less than EC, which means the processor will calculate that the full speed relay can be
picked for a run between level 1 and 2. Ie, rated (max) speed is selected when Stf + Slf (B4) < the commencing
floor run hex value (EC).
Pulses to get to Fast speed (Stf) + Pulses to slow from Fast speed (Slf) = distance required for a fast speed run.
B4
rated speed
Stf = 5A Slf = 5A
SPEED
A run from level 1 to 2 will look like the following graph, Fig 6b;
As explained by Fig 6a, fast speed can be selected.
51
MOTION
After Stf distance of 5A hex pulses lift is at full speed.
Lift stays at full speed for distance of 38 hex pulses
At a distance of Slf (5A hex pulses) from level 2, the fast speed relay is dropped to initiate the slowdown
(5A + 38 + 5A = EC)
MSU, MSD and DZ inputs are then used to control the final stop.
rated speed
Stf = 5A 38 Slf = 5A
SPEED
If, for example, the drive is adjusted for a quicker decel rate, you can decrease Slf. This lower value allows the lift to
stay at rated speed longer (now distance of 48 hex pulses) by dropping the fast speed relay later (closer to, or 4A
hex pulses from, level 2).
This will mean a faster floor to floor run than Fig 6b.
Nb: If the decel rate is made quicker and Slf is not decreased, the lift will slow down too early, which will result in
long “creep time” into the floor
rated speed
Stf = 5A 48 Slf = 4A
SPEED
The medium or intermediate speed is used for shorter floor(s). See Fig 6d.
Assume the distance between another 2 floors has a hex pulse count of A6.
A6 is less than B4, which is the minimum count required for a fast speed run.
Therefore a fast speed run cannot be selected (not enough distance) between these 2 floors.
52
MOTION
The required distance for a medium speed run is now checked.
4C(Stm) + 4C(Slm) = 98.
98 is less than A6 so a medium speed run is now selected. Ie, the medium speed is selected when Stf + Slf (B4) >
the commencing floor run (A6) and Stm + Slm (98) < the commencing floor run (A6).
Stf = 5A Slf = 5A
A6
SPEED
lvl 1 DISTANCE
Terminal floors:
BSL and TSL drop out the fast speed relay, which overrides Slf. These limits do not affect medium speed.
Depending on the medium speed, an additional limit at the top and bottom may be required to drop out the
medium speed input to the drive.
If the fast speed slowing is required more than a floor from the terminal floors, additional limits (to the TSL and
BSL) shall be required to drop out the fast speed input to the drive. This is because BSL & TSL must not overlap
other floors. If they did, this would cause the lift to set to a terminal floor before the lift was actually there.
On a correction run the lift shall perform a correction run to the lowest floor unless BSL is off. In some
circumstances the lift may require a correction run just above BSL. In this situation the lift will take off on fast
speed, then get its slow down very soon afterwards, resulting in a very long creep time. The XTM and RTM
settings may be used to overcome this.
53
MOTION
During an up run, if the controller detects an irregular or loss of pulse input, the lift shall travel to the top floor and
stop, then perform a correction run down to the bottom floor and display NPT on the LCD.
See also Inputs-Outputs, PULSE
Check by observing flashing of PULSE – LED input
NPT is a fatal error. Reset is only via a processor POR or Inspection on/off sequence.
54
MOTION
STEEL TAPE Circuit State:(Power off, Doors Closed
VIEWED FROM FRONT Lift between floors).
TOP FLOOR
Y
UP FINAL
LIMIT
100
250
100
40
X-50
FITTED ON FLOORS WITH REAR DOORS
TOP
SLOWING
LIMIT
CH 1
CH 2
CH 3
CH 4
INTERMEDIATE FLOORS
Y
Y
100
250
100
LIMIT CAM
MSU VANE SENSOR
BOTTOM
SLOWING BOTTOM FLOOR
& RESET
LIMITS
X-50
40
SEE DN FINAL
NOTE: G LIMIT
Y
L R
55
FAULTS – FAULT FINDING
Section
7
Section 7: Faults – Fault finding.
If you have the supply to M3 and onboard direction relays up you can then check the neutral side.
The neutral is also switched through a “LR” or “DZ” contact onboard. This switches “N” through to M4.
56
FAULTS – FAULT FINDING
The 2A fuse protects the 5VDC supply to all the logic on board.
The 4A fuse protects the 24VDC supply.
If 2A (5V) fuse blows check that the 6V Zener diode is not short circuited. (return for repairs)
Testing 24VDC
Ensure 0v and 24v are free from other voltages. High voltages may be superimposed on 0v and 24VDC
lines as no reference to ground exists. See Warning 1.2.14
1. Turn the meter to the HIGH VAC range.
2. Meter between 0v and Neutral. (Should be 0V)
3. Meter between 0v and L2A (if applicable). (Should be 0V)
4. Meter between 24VDC and Neutral. (Should be 0V)
5. Meter between 0VDC and 24VDC. (Should be 24VDC)
If 24vdc is low or unstable, check large capacitor C69 on PCB. This capacitor may have been hit or knocked,
which can break off one of the legs soldered into the PCB. A gentle twist will reveal if one leg has broken. If so,
replace the capacitor
57
FAULTS – FAULT FINDING
When re-powering; ensure the lift is off for 10 seconds before turning back on.
On power up, a delay of approximately 2 seconds is given on start up to ensure voltages are stable prior to reading
and writing outputs.
Processor errors/Lockup:
Ensure 0V and 10V AC supply present at board terminal
Try new microprocessor IC.
35V 470uF capacitor damaged.
Crystal damaged.
Lockup may be due to spike/noise. All relays, valves, brakes, door motors etc must be suppressed with an
appropriate filter or surge absorber unit to prevent voltage spikes and back emf/noise.
58
Section
8
Section 8. Upgrades, Changes & Technical Information
When contacting us please have the board’s part number (printed in white on PCB), software version and software
build date (see Section 5).
AUXILIARY EQUIPMENT
100-127 INSPECTION RUN/CALL BOARD
AAA-AAA - B - C - DD - EE - FF - GG - HH - II - JJ - KK - LL - MMMM 100-133 POSITION DISPLAY
A: CONTROL BOARD TYPE; 100-170
100-135 SEGMENT POSITION DISPLAY
100-172
100-141 POSITION DISPLAY
100-173
100-143 POSITION DISPLAY
100-174
100-144 POSITION DISPLAY
100-177
100-146 DISPLAY PROGRAMMER
CAR_SR
100-152 POSITION DISPLAY
B: ELEVATOR TYPE; H - HYDRAULIC 100-154 RS485-RS422 BOARD
T - TRACTION 100-157 POSITION DISPLAY
D - DUAL HYD 100-162 POSITION DISPLAY
100-163 POSITION DISPLAY
100-175 SHAFT INFORMATION SYSTEM
C: ELEVATOR CONTROL; S - SIMPLEX
COP80 CAR OPERATING BOARD 8 STOP
D - DUPLEX
COP160 CAR OPERATING BOARD 16 STOP
COP240 CAR OPERATING BOARD 24 STOP
D: No OF STOPS; 04 - 4 STOP COP320 CAR OPERATING BOARD 32 STOP
08 - 8 STOP GROUP_SR GROUP SERIAL BOARD
12 - 12 STOP HALLSIO4_SR 4 IN/OUT SERIAL BOARD
16 - 16 STOP SEC_SR SERIAL SECURITY BOARD
32 - 32 STOP GONG CTRL SERIAL BOARD
POS8 8 STOP SERIAL POS. OUT. BOARD
E: MOTOR CONTROL; 00 - GMV 3010EN POS24 24 STOP SERIAL POS. OUT. BOARD
01 - DYNAHYD DA VALVE POS32 32 STOP SERIAL POS. OUT. BOARD
02 - GMV 3010/2CH/S
03 - VF TYPE 1; KEB;ZETADYN
04 - 2 SPEED AC
05 - GMV 3010/S BLAIN EV100
06 - VF TYPE 2
07 - VF TYPE 3;ABB
08 - BERRINGER
09 - GMV CARD 3100ES
M: SERIAL NUMBER;
S/N OF MAIN CONTROL BOARD
Controller ID.
00 - NA
I: EMERG. LOWERING; 00 - NA 01 - GONG RELAYS
J :GONGS/CHIMES;
02 - 100-125/4 GONG BOARD
01 - 100-145 SW/OVER
02 - 100-145 & UPS 03 - 100-125/8 GONG BOARD
04 - 100-125/12 GONG BOARD
Operation Guide