Method Statement For Installation of Chillers
Method Statement For Installation of Chillers
Method Statement For Installation of Chillers
Contents
1.0 SCOPE.....................................................................................................................................................4
2.0 REFERENCE.............................................................................................................................................4
3.0 ABREVIATIONS & DEFINITIONS...............................................................................................................4
4.0 ACESS / EGRESS......................................................................................................................................5
5.0 LOGISTICS...............................................................................................................................................5
6.0 HEALTH,SAFETY AND ENVIRONMENTAL ISSUES.....................................................................................5
7.0 RESPONSIBLITIES....................................................................................................................................6
8.0 METHODOLOGY & PROCEDURE..............................................................................................................8
9.0 TRAINING..............................................................................................................................................20
10.0 WORKING HOURS AND HOUSE KEEPING..............................................................................................20
11.0 RESOURCES...........................................................................................................................................20
12.0 ANNEXURES..........................................................................................................................................21
APPENDIX A METHOD STATEMENT BRIEFING FORM....................................................................................22
APPENDIX B RISK ASSESSMENT.....................................................................................................................24
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1.0 SCOPE:
The Purpose of this method of statement is to define installation sequence and provide guidelines to carry out
Installation of chillers along with health and safety measures to be implemented during installation work at site to
ensure compliance with the project specification requirement, approved shop drawings, quality control and safety
measures.
It will cover the minimum requirements / conditions to be followed during installation of chillers in
accordance with the completed design and relevant specifications.
2.0 REFERENCE:
1. General Notes.
2. Approved Shop drawings and Coordination Drawings.
3. Approved Material submittal .
4. Project Specifications Division 23 - Heating, Ventilating and Air Conditioning.
5. project specifications section 236426 - rotary-screw water chillers.
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4.0 ACESS/EGRESS:
1. This section shows the accessibility of employees, material and machinery and the appointment of
Rigger/Watchman if required.
2. A stair must be available as a means of egress.
3. All above 1.8-meter work shall be done on the certified scaffolding & ensure safety harness
requirements as per the site condition and severity of work done.
5.0 LOGISTICS:
1. Banks man (B) to be deploy in various locations to control traffic.
2. BUJV will liaison with the local authorities including the traffic department regarding the disposal of any
surplus materials (if required).
3. BUJV will safeguard the accessibility of all the site roads in the project in compliance with the Safety
requirements to avoid any mishaps.
4. Delivery permits shall be processed prior to transporting the materials to the main contractor
site store.
5. Material transfer / delivery shall be as per the approved procedure.
6. Material storage must be as per manufacturer recommendation.
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7.0 RESPONSIBLITIES:
7.1 CONSTRUCTION MANAGER (MEP)
1. The Construction Manager (MEP) is responsible liaising with the client/consultant and the supplier with
regards to deliveries, fabrication dates, conveying the information to the Engineers ensuring the method
statement are approved and passed to Engineers.
2. Ensuring the works started & completed as per agreed schedule.
3. Ensuring the approval on the materials to be used at site with approved MAR's.
4. Will have the overall responsibility of the project for execution, quality, and safety.
5. The Construction Manager shall maintain planned progress and ensure to coordinate with all discipline
to avoid any rework.
6. Ensuring that all operatives are briefed on the method statement and operatives have signed to confirm
receipt of briefing.
7. The MEP Construction Manager (MEP) is responsible for the verification of this method statement and of
any subsequent revisions and application of method statement for the works, ensuring the method
statements are passed to the staff and QA/QC manager with delivery dates and advance delivery
documentation.
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7.5 SURVEYOR
The Survey Department shall be responsible for all survey activities required to ensure the final levels
and Slopes, coordinates, and proper recording of as- built levels.
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9.0 TRAININGS:
1. Safety inductions shall be provided to all workers prior to start of activity.
2. Training for executing the work is mandatory to insure the quality of the final work.
3. Training on method statement and risk assessment should be briefed via the Method Statement
Briefing form to all those involved in the activity prior to commencement. All team members shall
sign the briefing form to indicate that they understand the requirements.
11.0 RESOURCES:
11.1 MATERIALS:
1. Chillers.
2. Vibration Isolator.
11.2 EQUIPMENT:
11.3 PERSONNEL
1. Project Manager
2. Project Engineer
3. Site supervisor (mechanical and electrical)
4. QA/QC Inspector
5. HSE officer
6. Mechanical supervisor
7. Electrical supervisor
8. HVAC Technicians
9. Helpers
12.0 ANNEXURES:
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APPENDIX- A
ATTENDEES
NAME POSITION SIGNATURE DATE
Copyright ©: This document is the property of UCC and all rights are reserved in respect of it. This document may not be reproduced or disclosed in
any manner, in whole or in part without the prior written consent of UCC Management. UCC expressly disclaims any responsibility for or liability
arising from the use of this document by third party. Unless specifically stated otherwise; all printed copies are uncontrolled and not subject to
revision control.
APPENDIX- B
RISK ASSESSMENT
Integrated Management System Document Ref.
CLIENT:NEOM
TASK
TOOLS
/ Leveling Instruments, Levelling Bar, Hammer, Power and Hand Tools, Safety Gloves, Safety
Delivery and installation of Chiller & REV. / IMPL. DATE: REV.00 / 22/10/2023
OPERATION
EQUIPMENT
Harness, Lifting Crane, Chain & Pulley, Ladder, Scaffolding.
/
IN USE: RESIDUAL RISK
ACTIVITY
DESCRIPTION:
WITHOUT CONTROLS A B C WITH CONTROLS A B C
LIKELIHOOD ('L')
LIKELIHOOD ('L')
Ser No.
Controls)
Controls)
TASKS HAZARDS ASSOCIATED WITH (Direct involvement / intervention
RISK SCORE
RISK SCORE
CONSEQUENCE
CONSEQUENCE
CURRENT CONTROLS / ADDITIONAL & or SITE CONTROLS Method Statement / Site
(What one does in EACH TASK related to the activity)
HARM / CONSEQUENCE Operating Procedure
logical steps) (What can hurt one / others?) SAFEGUARDS (What additional could we do
(What can happen / go wrong) Required
R = Tick No.
(What do we do to prevent to reduce the risk?)
incdents?)
('C')
('C')
0 = Clears tick Pers.
Page 1 of
Integrated Management System Document Ref.
CLIENT: NEOM
TASK
TOOLS
/ Leveling Instruments, Levelling Bar, Hammer, Power and Hand Tools, Safety Gloves, Safety
Delivery and installation of Chiller & REV. / IMPL. DATE: REV.00 / 22/10/2023
OPERATION
EQUIPMENT
Harness, Lifting Crane, Chain & Pulley, Ladder, Scaffolding.
/
IN USE: RESIDUAL RISK
ACTIVITY
DESCRIPTION:
LIKELIHOOD ('L')
LIKELIHOOD ('L')
Ser No.
Controls)
Controls)
TASKS HAZARDS ASSOCIATED WITH
RISK SCORE
RISK SCORE
(Direct involvement / intervention
CONSEQUENCE
CONSEQUENCE
(What one does in EACH TASK related to the activity) CURRENT CONTROLS / ADDITIONAL & or SITE CONTROLS Method Statement / Site
HARM / CONSEQUENCE Operating Procedure
logical steps) (What can hurt one / others?) SAFEGUARDS (What additional could we do
(What can happen / go wrong) Required
R = Tick No. (What do we do to prevent to reduce the risk?)
incdents?)
('C')
('C')
0 = Clears tick Pers.
Proper selection of ladder for the job. Use ladder Securing ladder or a person to hold ladder when someone
of good condition, adequate height for the job, mounted on it. Wear full body harness whenever working
ladders with rubber soles, ladders with stands or 2m and higher. 4:1 angle of straight ladder. Maintain 3
5 Work at height Collapse of ladder, fall from height, with grabs / ties provided, step ladders with points of contact when mounted. When using step ladder,
Misuse of ladders, inappropriate ladder
electrocution which can resul to cuts, HVAC Technician, locks, ladders without missing rung or damage never mount higher the last 2 rungs above. Never work
for the job, damage ladders, use of home R 4 4 16 HIGH 4 1 4 LOW
lacerations, strain, sprain, dislocation, fracture, helpers, supervisors rungs, stiles, ladder are not corroded. Live long on a ladder or heavy works - use scaffolding. Rest
made ladders.
fatalities. electrical works to use insulated or non- straight ladder on strong structure, keep center of gravity in
conductor ladders. No use of homemade between stiles.
ladders. Training and toolbox talk for safe use of Periodic inspection of ladders by competent person
ladders. regularly. Apply color code. Discard damage ladders.
Cordon work area. Never work multiple level in
Employees not to walk under or directly adjacent to such
same location at the same time if without
areas. Secure adequately all materials at height. All
protection such as in risers. Appropriate work
employees to wear hard hats. Scaffolding platform to be
Lacerations, cuts, dislocation, fracture, permit shall be applied. Working platform must
HVAC Technician, R fully planked and without gaps. Toe boards to be on all
Falling objects / materials from height disability, head and shoulder injuries, fatality. 5 5 25 HIGH be uncluttered with materials. Materials are kept 5 1 5 LOW
helpers, supervisors used platforms.Use tool retainers and lanyards to prevent
Property damage. in boxes. No stacking of materials higher than
tools from falling from scaffold. Display relevant and
the toe boards. Fastening hand tools. Conduct
prominent warning signages such as “Caution! Falling
TBT regarding working at height and risk related
Materials”.
to falling objects / material.
• Working Nearby or with Sharp Edges or
Protruding Object. Never left unattended while the load suspended,
• Narrow/Congested area. area must be barricaded, Chiller must be evenly
• Insufficient illumination. center and secured, Conduct regular Toolbox
• Untrained employee. Talk / STARRT Briefing to all employees related
Ensure the employees has been attended Work at Height
• Fall from height due to inadequate to the specific task, Before starting any type of
Training, Ensure the employees has been attended Manual
working platform. Property damage Entrants, HVAC work, ensure a complete visual inspection is
R Handling Training, Ensure provision of Safe Working
6 Installation of Chiller • Falling object. Fatality Technician, 5 5 25 HIGH being done in the workplace and access/egress 5 1 5 LOW
Platform for the task, Provision of adequate Supervision at
• Awkward posture. Serious body injuriesFracture s supervisors for any protruding objects and sharp edges, Prior
all times, Ensure the employee has wearing suitable PPE
• Lone working. to start the job, discuss the workplace hazards
for the task
• Unprotected sharp edge. and risks associated to the task (e.g. sharp
• Hand and finger cut / laceration due to edges, protruding objects, awkward
ceiling suspension frames. postures/movements, narrow/congested areas,
• Struck into sharp edges of other access/egress.)
services supports.
Provision of adequate ventilation
Encourage rest between periods of strenuous
activities.
Heat index monitoring.
HVAC Technician, Provision of cool drinking water,
Working in hot and humid Lack of awareness and provision for heat R Implementation of heat stress flag.
7 Fatigue, heat exhaustion, heat stroke supervisors, 4 4 16 HIGH Provision of cool rest area. 4 1 4 LOW
environment stress management Provision of electrolyte drinks.
engineers Awareness trainings, TBTs, displaying
Provision of first aid facility, first aider, emergency services.
awareness posters relevant to heat stress,
preventive measures, and management and
emergency contact numbers.
Waste reduction, followed by reuse, followed by
recovery / recycling and finally disposal. Maintain
Atmospheric pollution – fumes, smoke and compliance to waste segregation. Provision of PPE requirements to be explained to all employees.Night
Waste Disposal / Housekeeping / HVAC Technician, R 4 3 12 MEDIUM 4 1 4 LOW
8 Improper disposal of waste material dust discharged, pollution of ground water, spill kits or equipment to contain accidental spill shift permit must be in placed.To provide a calibrated lux
Environmental housekeepers
Land pollution, complaints from authorities. and workers trained. All types of waste are to be meter.
disposed using licensed carrier, appropriate
notification.
Proper lighting arrangement in place. Employees
HVAC Technician, to be issued with the correct PPE as stipulated in PPE requirements to be explained to all employees.Night
Minor to seroius injuries with possibility of R
9 Night Time Working Low visibility supervisors, 4 3 12 MEDIUM the method statement. PPE to be in accordance shift permit must be in placed.To provide a calibrated lux 2 1 2 LOW
fatality.
engineers with the requirements in the MSDS meter.
for the product used.To conduct and log
Loss of electrolytes in sweat. Water intake Provision of adequate cold water,conduct TBT
dilutes electrolytes. Water enters muscles, HVAC Technician, on heat stress,provision of airconditioned rest
All tasks related to working under De-Hydration, Heat Stress, Heat strock, R Implement flagging system and regular rest interval for all
10 causing spasm.Failure of thermoregulation supervisors, 5 4 20 HIGH area,provision of energy drink.Sufficient skills 2 1 2 LOW
direct sun light Heat exhaustion. operatives.Conduct heat index record every hour.
(lack of sweating) leading to loss of engineers (competency) to complete the required task.
evaporative Adequate consultation with relevant employees.
Page 2 of
Integrated Management System Document Ref.
BUJV-IMS-HSE-003B
Health, Safety & Environment Rev. No. Rev. Date
0 1/4/2023
Hazard Identification & Risk Assessment Procedure Page
1 of 1
LIKELIHOOD ('L')
LIKELIHOOD ('L')
Ser No.
Controls)
Controls)
TASKS HAZARDS ASSOCIATED WITH
RISK SCORE
RISK SCORE
(Direct involvement / intervention
CONSEQUENCE
CONSEQUENCE
(What one does in EACH TASK related to the activity) CURRENT CONTROLS / ADDITIONAL & or SITE CONTROLS Method Statement / Site
HARM / CONSEQUENCE Operating Procedure
logical steps) (What can hurt one / others?) SAFEGUARDS (What additional could we do
(What can happen / go wrong) Required
R = Tick No. (What do we do to prevent to reduce the risk?)
incdents?)
('C')
('C')
0 = Clears tick Pers.
Std PPE: Overalls, Hard hat, Safety shoes, Reflective Vest, Safety Glasses & Gloves Average rounded up: 4 4 17 HIGH 4 1 4 LOW
Risk Assessment Committee
Name: Signature
Signature
Page 3 of
Integrated Management System Document Ref.
BUJV-IMS-HSE-003B
Health, Safety & Environment Rev. No. Rev. Date
0 1/4/2023
Hazard Identification & Risk Assessment Procedure Page
1 of 1
CLIENT: NEOM
TASK
TOOLS
/ Leveling Instruments, Levelling Bar, Hammer, Power and Hand Tools, Safety Gloves, Safety
Delivery and installation of Chiller & REV. / IMPL. DATE: REV.00 / 22/10/2023
OPERATION
EQUIPMENT
Harness, Lifting Crane, Chain & Pulley, Ladder, Scaffolding.
/
IN USE: RESIDUAL RISK
ACTIVITY
DESCRIPTION:
WITHOUT CONTROLS A B C WITH CONTROLS A B C
LIKELIHOOD ('L')
LIKELIHOOD ('L')
Ser No.
Controls)
Controls)
TASKS HAZARDS ASSOCIATED WITH (Direct involvement / intervention
RISK SCORE
RISK SCORE
CONSEQUENCE
CONSEQUENCE
CURRENT CONTROLS / ADDITIONAL & or SITE CONTROLS Method Statement / Site
(What one does in EACH TASK related to the activity)
HARM / CONSEQUENCE Operating Procedure
logical steps) (What can hurt one / others?) SAFEGUARDS (What additional could we do
(What can happen / go wrong) Required
R = Tick No.
(What do we do to prevent incdents?) to reduce the risk?)
('C')
('C')
0 = Clears tick Pers.
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