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    Presentation On: Power Transformer BY Bhel

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    Ye Min Oo
    This presentation summarizes the process of manufacturing power transformers at BHEL Jhansi. It discusses the introduction of BHEL Jhansi, components of a power transformer like the core and coil, and the manufacturing steps including design and drawings, winding manufacturing, core building, coil-core assembly, terminal gear mounting, testing, and cooling systems. The presentation provides an overview of the end-to-end process to build power transformers at BHEL Jhansi's facility.

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    Presentation On: Power Transformer BY Bhel

    Uploaded by

    Ye Min Oo
    177 views23 pages
    This presentation summarizes the process of manufacturing power transformers at BHEL Jhansi. It discusses the introduction of BHEL Jhansi, components of a power transformer like the core and coil, and the manufacturing steps including design and drawings, winding manufacturing, core building, coil-core assembly, terminal gear mounting, testing, and cooling systems. The presentation provides an overview of the end-to-end process to build power transformers at BHEL Jhansi's facility.

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    This presentation summarizes the process of manufacturing power transformers at BHEL Jhansi. It discusses the introduction of BHEL Jhansi, components of a power transformer like the core and coil, and the manufacturing steps including design and drawings, winding manufacturing, core building, coil-core assembly, terminal gear mounting, testing, and cooling systems. The presentation provides an overview of the end-to-end process to build power transformers at BHEL Jhansi's facility.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views23 pages

    Presentation On: Power Transformer BY Bhel

    Uploaded by

    Ye Min Oo
    This presentation summarizes the process of manufacturing power transformers at BHEL Jhansi. It discusses the introduction of BHEL Jhansi, components of a power transformer like the core and coil, and the manufacturing steps including design and drawings, winding manufacturing, core building, coil-core assembly, terminal gear mounting, testing, and cooling systems. The presentation provides an overview of the end-to-end process to build power transformers at BHEL Jhansi's facility.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 23

    PRESENTATION ON

    POWER TRANSFORMER
    BY
    BHEL

    PRESENTED BY:-
    AJAY KUMAR MAURYA
    CONTENTS OF PRESENTATION
     INRODUCTION TO BHEL ,JHANSI
     POWER TRANSFORMER
     DESIGN & DRAWING
     WINDING MANUFRACTURING
     CORE BUILDING
     COIL CORE ASSEMBLY
     RELACING OF CORE
     TERMINAL GEAR MOUNTING
     FINAL TANKING
    BHEL(JHANSI UNIT)
     BHEL, JHANSI foundation was laid by late Mrs. Indira
    Gandhi the prime minister on 9th Jan. 1974. The commercial
    production of the unit began in 1976-77. It is called second-
    generation plant of BHEL set up at an estimated cost of Rs
    16.22 crores inclusive of Rs 2.1 crores for township.
     BHEL,JHANSI is equipped with most modern manufacturing
    processing and testing facilities for the manufacture of
    power, special transformer and instrument transformer,
    Diesel shunting locomotives and AC/DC locomotives.
    PRODUCT PROFILE OF BHEL,JHANSI
    POWER TRANSFORMER
     A transformer is a static machine used for transforming
    power from one circuit to another without changing
    frequency.
     Power Transformers refers to the transformers used
    between the generator and the distribution circuits, and
    these are usually rated at 500 kVAand above.
     Power Transformers are of following type:
    1.Small power transformers 500 to 7500 kVA
    2. Medium power transformers 7500KVA to 100 MVA
    3. Large power transformers 100 MVA and above.
    COMPONENTS OF POWER TRANSFORMER
     CORE
     COIL
     INSULATION
     TAP CHANGER
     CONSERVATOR TANK
     COOLING SYSTEM
    DESIGN & DRAWING
     SPECIFICATIONS OF TRANSFORMER
     SELECTION OF CORE DIAMETER
     SELECTION OF TYPE OF CORE
     SELECTION OF TYPE OF WINDINGS
     SELECTION OF TAPCHANGER
     CALCULATION OF NUMBER OF TURNS
    It is done by using emf equation:
    Volts per turn, Et=4.44BmAƒ
    WINDING MANUFRACTURING
    THERE ARE FOLLOWING TYPE OF WINDINGS:-
     REVERSE SECTION WINDING

     SPIRAL WINDING

     HELICAL WINDING

     INTERLEAVED WINDING

     HALF SECTION WINDING

     COMPOSITE WINDING
    REVERSE SECION WINDING SPIRAL WINDING
    HELICAL WINDING INTERLEAVED WINDING
    CORE BUILDING

     CRGO-Cold Rolled Grain


    Steel is used to build the
    core. CRGO is used to
    reduce the hysteresis
    losses and the lamination
    made out of these sheets
    minimizes the eddy’s
    current losses
    COMPLETE CORE
    COIL CORE ASSEMBLY
    COIL CORE ASSEMBLY
    INVOLVES THREE
    MAJOR STEPS
     UNLACING OF CORE
     INSERTION OF WINDING
     RELACING OF CORE
    UNLACED & RELACED CORE
    TERMINAL GEAR ASSEMBLY
    Terminal Gear Assembly
    done as described below:
     Cutting of leads as required.
     Crimping/brazing of the leads
    with cables.
     Brazing of bus bars.
     Fixing of different cleats.
     Crimping/brazing of cables
    with terminal lugs.
     Mounting of the tap
    changer/tap switch.
    TAP CHANGER
    Tapchanger is used for adding
    or cutting out turns of primary
    or secondary winding of the
    transformer.
    THEY ARE OF TWO TYPES
     ON LOAD TAP CHANGER

     OFF LOAD TAP CHANGER


    TRANSFORMER WITH TAP CHANGER
    FINAL TANKING
     The transformer tank
    provides the containment
    of the core and windings
    and for oil. It must
    withstand the forces
    imposed on it during
    transport.
     Transformer tanks are
    almost constructed of
    welded boiler plate.
    TRANSFORMER AUXILLARIES
     BUCHHOLZ RELAY
     TEMPERATURE INDICATOR
     PRESSURE RELIEF VALVE
     BUSHINGS
     OIL LEVEL INDICATOR
     SILICA GEL BREATHER
    TESTING OF TRANSFORMER
     Preliminary Tests
     Core insulation test
     Core loss Test
     Final Tests
     Routine test
     Measurement of winding resistance
     Measurement of voltage ratio
     Measurement of no load loss and current
     Measurement of insulation resistance
     Type Test
     Temperature rise test
     Noise level test
    COOLING SYSTEM
    VARIOUS TYPES OF
    COOLING
     ONAN Type Cooling

     ONAF Type Cooling

     OFAF Type Cooling

     OFWF Cooling
    COMPLETE TRANSFORMER
    THANK YOU

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