ASTM A653 - Standard Pec. For Steel, Galvanized by Hot Deep Process
ASTM A653 - Standard Pec. For Steel, Galvanized by Hot Deep Process
ASTM A653 - Standard Pec. For Steel, Galvanized by Hot Deep Process
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
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A 653/A 653M
TABLE 1 Weight [Mass] of Coating RequirementsA,B,C
NOTE 1— Use the information provided in 8.1.2 to obtain the approximate coating thickness from the coating weight [mass].
Minimum RequirementD
Triple-Spot Test Single-Spot Test
Inch-Pound Units
Type Coating Designation Total Both Sides, oz/ft2 One Side Total Both Sides, oz/ft2
Zinc G360 3.60 1.28 3.20
G300 3.00 1.04 2.60
G235 2.35 0.80 2.00
G210 2.10 0.72 1.80
G185 1.85 0.64 1.60
G165 1.65 0.56 1.40
G140 1.40 0.48 1.20
G115 1.15 0.40 1.00
G90 0.90 0.32 0.80
G60 0.60 0.20 0.50
G40 0.40 0.12 0.30
G30 0.30 0.10 0.25
G01 no minimum no minimum no minimum
Zinc-iron alloy A60 0.60 0.20 0.50
A40 0.40 0.12 0.30
A25 0.25 0.08 0.20
A01 no minimum no minimum no minimum
SI Units
Type Coating Designation Total Both Sides, g/m2 One Side Total Both Sides, g/m2
Zinc Z1100 1100 390 975
Z900 900 316 790
Z700 700 238 595
Z600 600 204 510
Z550 550 190 475
Z500 500 170 425
Z450 450 154 385
Z350 350 120 300
Z275 275 94 235
Z180 180 60 150
Z120 120 36 90
Z90 90 30 75
Z001 no minimum no minimum no minimum
Zinc-iron alloy ZF180 180 60 150
ZF120 120 36 90
ZF75 75 24 60
ZF001 no minimum no minimum no minimum
A
The coating designation number is the term by which this product is specified. Because of the many variables and changing conditions that are characteristic of
continuous hot-dip coating lines, the zinc or zinc-iron alloy coating is not always evenly divided between the two surfaces of a coated sheet; nor is it always evenly
distributed from edge to edge. However, the minimum triple-spot average coating weight (mass) on any one side shall not be less than 40 % of the single-spot requirement.
B
As it is an established fact that the atmospheric corrosion resistance of zinc or zinc-iron alloy-coated sheet products is a direct function of coating thickness (weight
(mass)), the selection of thinner (lighter) coating designations will result in almost linearly reduced corrosion performance of the coating. For example, heavier galvanized
coatings perform adequately in bold atmospheric exposure whereas the lighter coatings are often further coated with paint or a similar barrier coating for increased
corrosion resistance. Because of this relationship, products carrying the statement“ meets ASTM A 653/A 653M requirements” should also specify the particular coating
designation.
C
International Standard, ISO 3575, continuous hot-dip zinc-coated carbon steel sheet contains Z100 and Z200 designations and does not specify a ZF75 coating.
D
No minimum means that there are no established minimum requirements for triple- and single-spot tests.
microalloying elements as strengthening agents and also treat zinc-coated steel sheet in which there is a visible multifaceted
the steel with additional small alloy additions to effect sulfide zinc crystal structure.
inclusion control. 3.2.5.1 Discussion—Solidification of the zinc coating is
3.2.4 minimized spangle, n—the finish produced on hot-dip typically uncontrolled, which produces the variable grain size
zinc-coated steel sheet in which the grain pattern is visible to associated with this finish.
the unaided eye, and is typically smaller and less distinct than 3.2.6 spangle-free, n—the uniform finish produced on hot-
the pattern visible on regular spangle. dip zinc-coated steel sheet in which the visual spangle pattern,
3.2.4.1 Discussion—This finish is produced by one of two especially the surface irregularities created by spangle forma-
methods: either (1) the zinc crystal growth has been started but tion, is not visible to the unaided eye.
arrested by special production practices during solidification of 3.2.6.1 Discussion—This finish is produced when the zinc
the zinc, or (2) the zinc crystal growth is inhibited by a crystal growth is inhibited by a combination of coating-bath
combination of coating-bath chemistry plus cooling during chemistry and/or cooling during solidification of the zinc.
solidification of the zinc. Minimized spangle is normally 3.2.7 zinc-iron alloy, n—a dull grey coating with no spangle
produced in coating designations G90 [Z275] and lighter. pattern that is produced on hot-dip zinc-coated steel sheet.
3.2.5 regular spangle, n—the finish produced on hot-dip 3.2.7.1 Discussion—Zinc-iron alloy coating is composed
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A 653/A 653M
entirely of inter-metallic alloys. It is typically produced by [10-mm] edge distance, or the table of thickness tolerances for
subjecting the hot-dip zinc-coated steel sheet to a thermal 1-in. [25-mm] edge distance.
treatment after it emerges from the molten zinc bath. This type 5.2.12 Coil size requirements (specify maximum outside
of coating is suitable for immediate painting without further diameter (OD), acceptable inside diameter (ID), and maximum
treatment except normal cleaning (refer to Guide D 2092). The weight [mass]),
lack of ductility of the alloy coating presents a potential for 5.2.13 Packaging,
powdering, etc. 5.2.14 Certification, if required, heat analysis and mechani-
cal property report,
4. Classification 5.2.15 Application (part identification and description), and
4.1 The material is available in several designations as 5.2.16 Special requirements (if any).
follows: 5.2.16.1 If required, the product may be ordered to a
4.1.1 Commercial steel (CS Types A, B, and C), specified base metal thickness (see Supplementary Require-
4.1.2 Forming steel (FS Types A and B), ment S1.)
4.1.3 Deep drawing steel (DDS),
NOTE 1—Typical ordering descriptions are as follows: steel sheet,
4.1.4 Extra deep drawing steel (EDDS), zinc-coated, commercial steel Type A, ASTM A 653, Coating Designation
4.1.5 Structural steel (SS), G 115, chemically treated, oiled, minimum 0.040 by 34 by 117 in., for
4.1.6 High strength low alloy steel (HSLAS Type A), and stock tanks, or steel sheet, zinc-coated, high strength low alloy steel Type
4.1.7 High strength low alloy steel (HSLAS Type B). A Grade 340, ASTM A 653M, Coating Designation Z275, minimized
4.2 Structural steel and high strength low alloy steel are spangle, not chemically treated, oiled, minimum 1.00 by 920 mm by coil,
available in several grades based on mechanical properties. 1520-mm maximum OD, 600-mm ID, 10 000-kg maximum, for tractor
inner fender.
Structural Steel Grade 50 [340] is available in three classes
NOTE 2—The purchaser should be aware that there are variations in
based on tensile strength. manufacturing practices among the producers and therefore is advised to
4.3 The material is available as either zinc-coated or zinc- establish the producer’s standard (or default) procedures for thickness
iron alloy-coated in several coating weights [masses] or tolerances.
coating designations as shown in Table 1, and
4.3.1 The material is available with the same or different 6. Chemical Composition
coating designations on each surface. 6.1 Base Metal:
6.1.1 The heat analysis of the base metal shall conform to
5. Ordering Information
the requirements shown in Table 2 for CS (Types A, B, and C),
5.1 Zinc-coated or zinc-iron alloy-coated sheet in coils and FS (Types A and B), DDS, and EDDS, and Table 3 for SS and
cut lengths is produced to thickness requirements expressed to HSLAS (Types A and B).
0.001 in. [0.01 mm]. The thickness of the sheet includes both 6.1.2 Each of the elements listed in Tables 2 and 3 shall be
the base metal and the coating. included in the report of heat analysis. When the amount of
5.2 Orders for product to this specification shall include the copper, nickel, chromium, or molybdenum is less than 0.02 %,
following information, as necessary, to adequately describe the report the analysis as either <0.02 % or the actual determined
desired product: value. When the amount of vanadium, titanium, or columbium
5.2.1 Name of product (steel sheet, zinc-coated (galvanized) is less than 0.008 %, report the analysis as either <0.008 % or
or zinc-iron alloy-coated (galvannealed)), the actual determined value.
5.2.2 Designation of sheet [CS (Types A, B, and C), FS 6.1.3 See Specification A 924/A 924M for chemical analy-
(Types A and B), DDS, EDDS, SS, or HSLAS (Types A and sis procedures and product analysis tolerances.
B)]. 6.2 Zinc Bath Analysis—The bath metal used in continuous
5.2.2.1 When a CS type is not specified, Type B will be hot-dip galvanizing shall contain not less than 99 % zinc.
furnished. When a FS type is not specified, FS Type B will be
furnished. NOTE 3—To control alloy formation and promote adhesion of the zinc
coating with the steel base metal, the molten coating metal composition
5.2.3 When a SS or HSLAS designation is specified, state normally contains a percentage of aluminum usually in the range from
the type, grade, or class, or combination thereof. 0.05 to 0.25. This aluminum is purposely supplied to the molten coating
5.2.4 ASTM designation number and year of issue, as A 653 bath, either as a specified ingredient in the zinc spelter or by the addition
for inch-pound units or A 653M for SI units. of a master alloy containing aluminum.
5.2.5 Coating designation,
5.2.6 Chemically treated or not chemically treated, 7. Mechanical Properties
5.2.7 Oiled or not oiled, 7.1 Structural steel and high-strength low-alloy steel shall
5.2.8 Minimized spangle (if required), conform to the mechanical property requirements in Table 4 for
5.2.9 Extra smooth (if required), the type, grade, or class, or all, specified.
5.2.10 Phosphatized (if required), 7.2 The typical mechanical properties for CS (Types A, B,
5.2.11 Dimensions (show thickness, minimum or nominal, and C), FS (Types A and B), DDS, and EDDS sheet designa-
width, flatness requirements, and length, if cut lengths). The tions are listed in Table 5. These mechanical property values
purchaser shall specify the appropriate table of thickness are nonmandatory. They are intended solely to provide the
tolerances in Specification A 924/A 924M that applies to the purchaser with as much information as possible to make an
order, that is, the table of thickness tolerances for 3⁄8-in. informed decision on the steel to be specified. Values outside of
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A 653/A 653M
TABLE 2 Chemical Requirements
Composition, %—Heat Analysis Element, max (unless otherwise shown)
Designation Carbon Manganese Phosphorus Sulfur Aluminum, minA CuB NiB CrB MoB VC CbC Ti
D,E
CS Type A 0.10 0.60 0.030 0.035 ... 0.20 0.20 0.15 0.06 0.008 0.008 0.30
CS Type BD,E,F 0.02 to 0.15 0.60 0.030 0.035 ... 0.20 0.20 0.15 0.06 0.008 0.008 0.30
CS Type CD,E 0.08 0.60 0.100 0.035 ... 0.20 0.20 0.15 0.06 0.008 0.008 0.30
FS Type AD,E,G 0.10 0.50 0.020 0.035 ... 0.20 0.20 0.15 0.06 0.008 0.008 0.30
FS Type BD,E,G 0.02 to 0.10 0.50 0.020 0.030 ... 0.20 0.20 0.15 0.06 0.008 0.008 0.30
DDSH 0.06 0.50 0.020 0.025 0.01 0.20 0.20 0.15 0.06 0.008 0.008 0.30
EDDSI 0.02 0.40 0.020 0.020 0.01 0.20 0.20 0.15 0.06 0.008 0.008 0.30
A
Where an ellipsis (. . .) appears in this table, there is no requirement, but the analysis shall be reported.
B
The sum of copper, nickel, chromium, and molybdenum shall not exceed 0.50 % on heat analysis. When one or more of these elements are specified, the sum does
not apply; in which case, only the individual limits on the remaining elements shall apply.
C
For steels having a carbon content of 0.02 % or less, the limit for columbium is 0.045 % maximum.
D
For CS and FS, specify Type B to avoid carbon levels below 0.02 %.
E
When a deoxidized steel is required for the application, the purchaser has the option to order CS to a minimum of 0.01 % total aluminum.
F
CS Type B describes the typical Commercial Quality product previously included in this specification.
G
Shall not be furnished as a stabilized steel.
H
The producer has the option to furnish as a stabilized steel.
I
Shall be furnished as a stabilized steel.
these ranges are to be expected. practices. Where possible, the use of larger radii or “easy way”
7.3 When base metal mechanical properties are required, all bends are recommended for improved performance.
tests shall be conducted in accordance with the methods
specified in Specification A 924/A 924M. 8. Coating Properties
7.4 Bending Properties Minimum Cold Bending Radii— 8.1 Coating Weight [Mass]:
Structural steel and high-strength low-alloy steel are com-
8.1.1 Coating weight [mass] shall conform to the require-
monly fabricated by cold bending. There are many interrelated
ments as shown in Table 1 for the specific coating designation.
factors that affect the ability of a steel to cold form over a given
8.1.2 Use the following relationships to estimate the coating
radius under shop conditions. These factors include thickness,
thickness from the coating weight [mass]:
strength level, degree of restraint, relationship to rolling
direction, chemistry, and base metal microstructure. The table 8.1.2.1 1 oz/ft2 coating weight = 1.7 mils coating thickness,
in Appendix X1 lists the suggested minimum inside radius for and
90° cold bending for structural steel and high-strength low- 8.1.2.2 7.14 g/m2 coating mass = 1 µm coating thickness.
alloy steel. They presuppose “hard way” bending (bend axis 8.2 Coating Weight [Mass] Tests:
parallel to rolling direction) and reasonably good shop forming 8.2.1 Coating weight [mass] tests shall be performed in
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A 653/A 653M
TABLE 4 Mechanical Requirements, Base Metal (Longitudinal) TABLE 5 Typical Ranges of Mechanical PropertiesA,B
Inch-Pound Units (Nonmandatory)
(Longitudinal Direction)
Yield Tensile Elongation in
Designation Type Grade Strength, Strength, 2 in., min, Yield Strength Elongation rm n
Designation
min, ksi min, ksiA %A in 2 in. [50 ValueC ValueD
ksi [MPa] mm], %
SSB ... 33 33 45 20
37 37 52 18 CS Type A 25/55 [170/380] $20 E E
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A 653/A 653M
TABLE 6 Coating Bend Test Requirements
Inch-Pound Units
Ratio of the Inside Bend Diameter to Thickness of the Specimen (Any Direction)
CS, FS, DDS, EDDS SS, GradeA
Sheet Thickness
33 37 40
Coating DesignationB Through 0.039 in. Over 0.039 through 0.079 in. Over 0.079 in.
G235 2 3 3 3 3 3
G210 2 2 2 2 2 21⁄2
G185 2 2 2 2 2 21⁄2
G165 2 2 2 2 2 21⁄2
G140 1 1 2 2 2 21⁄2
G115 0 0 1 11⁄2 2 21⁄2
G90 0 0 1 11⁄2 2 21⁄2
G60 0 0 0 11⁄2 2 21⁄2
G40 0 0 0 11⁄2 2 21⁄2
G30 0 0 0 11⁄2 2 21⁄2
G01 0 0 0 11⁄2 2 21⁄2
HSLAS Type AA HSLAS Type B
40 50 60 40 50 60 70 80
G115 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
G90 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
G60 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
G40 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
G30 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
G01 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
SI Units
Ratio of the Inside Bend Diameter to Thickness of the Specimen (Any Direction)
CS, FS, DDS, EDDS SS, GradeC
Sheet Thickness
230 255 275
Coating DesignationB Through 1.0 mm Over 1.0 mm through 2.0 m Over 2.0 mm
Z700 2 3 3 3 3 3
Z600 2 2 2 2 2 21⁄2
Z550 2 2 2 2 2 21⁄2
Z500 2 2 2 2 2 21⁄2
Z450 1 1 2 2 2 21⁄2
Z350 0 0 1 11⁄2 2 21⁄2
Z275 0 0 1 11⁄2 2 21⁄2
Z180 0 0 0 11⁄2 2 21⁄2
Z120 0 0 0 11⁄2 2 21⁄2
Z90 0 0 0 11⁄2 2 21⁄2
Z001 0 0 0 11⁄2 2 21⁄2
HSLAS Type AC HSLAS Type B
275 340 410 275 340 410 480 550
Z350 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
Z275 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
Z180 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
Z120 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
Z90 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
Z001 11⁄2 11⁄2 3 1 1 1 11⁄2 11⁄2
A
SS Grades 50 and 80 and HSLAS Type A Grades 70 and 80 are not subject to bend test requirements.
B
If other coatings are required, the user should consult the producer for availability and suitable bend test requirements.
C
SS Grades 340 and 550 and HSLAS Type A Grades 480 and 550 are not subject to bend test requirements.
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A 653/A 653M
TABLE 7 Structural Steel—Flatness Tolerances
(Cut Lengths Only)
NOTE 1—This table also applies to sheets cut to length from coils by the
consumer when adequate flattening measures are performed.
NOTE 2— For Grade 50 [340] (Classes 1, 2, and 3) use 11⁄2 times the
values given in this table.
NOTE 3—For Grade 80 [550], there are no defined flatness standards.
Flatness Tolerance
(Maximum Devia-
Specified Thickness, Specified
tion from a Hori-
in. [mm] Width, in. [mm]
zontal Flat Sur-
face), in. [mm]
Over 0.060 to 60 [1500], inclusive ⁄ [12]
12
[1.5]
over 60 [1500] to 72 [1800], ⁄ [20]
34
inclusive
0.060 [1.5] to 36 [900], inclusive ⁄ [12]
12
and thinner
over 36 [900] to 60 [1500], inclusive ⁄ [20]
34
NOTE 1—This table also applies to sheets cut to length from coils by the
consumer when adequate flattening measures are performed.
Inch-Pound Units
Flatness Tolerances (Maximum Deviation
Specified Thick- Specified from a Horizontal Flat Surface), in.
ness, in. Width, in. Grade
40 50 60 70 80
Over 0.060 to 60, inclusive 5⁄8 3⁄4 7⁄8 1 11⁄8
over 60 1 11⁄8 11⁄4 13⁄8 11⁄2
0.060 and to 36, inclusive 5⁄8 3⁄4 7⁄8 1 11⁄8
thinner
over 36 to 60, 1 11⁄8 11⁄4 13⁄8 11⁄2
inclusive
over 60 13⁄8 11⁄2 15⁄8 13⁄4 17⁄8
SI Units
Flatness Tolerances (Maximum Deviation
Specified Specified from a Horizontal Flat Surface), mm
Thickness, mm Width, mm Grade
275 340 410 480 550
Over 1.5 to 1500, inclu- 15 20 22 25 30
sive
over 1500 25 30 32 35 38
1.5 and thinner to 900, inclu- 15 20 22 25 30
sive
over 900 to 25 30 32 35 33
1500,
inclusive
over 1500 35 38 40 45 48
SUPPLEMENTARY REQUIREMENTS
The following standardized supplementary requirements are for use when desired by the purchaser.
These additional requirements shall apply only when specified on the order.
S1. Base Metal Thickness S1.3 The applicable tolerances for base metal thickness are
S1.1 The specified minimum thickness shall apply to the shown in Tables 16 and Tables 17, Thickness Tolerance of
base metal only. Cold-Rolled Sheet (Carbon and High-Strength, Low-Alloy
S1.2 The coating designation shown on the order indicates Steel), of Specification A 568/A 568M.
the coating to be applied to the specified minimum base metal
thickness.
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A 653/A 653M
APPENDIXES
(Nonmandatory Information)
X2.1 Subcommittee A05.11 has revised the designations hardness test which may not compensate adequately for
used to classify the various products available in each hot-dip product variables such as substrate thickness and coating
coated specification. The previous “quality” designations have weight.
been replaced with designations and descriptions more closely
related with product characteristics. Many of the former X2.3 The new designations also provide the user with the
“quality” specifications described the steel only in terms of flexibility to restrict the steels applied on any order. For
limited chemical composition, which in some cases was example, a user can restrict the application of ultra low carbon
identical for two or more qualities. The former designations steels on an application through the selection of an appropriate
also did not reflect the availability of new steels which are the “type” designator.
result of the use of new technologies such as vacuum degassing X2.4 There is a limited relationship between the former and
and steel ladle treatments. current systems of designation. Some of the reasons for this
limited relationship are: addition of steels not previously
X2.2 The former “quality” designators, defined in very
described in ASTM specifications, restrictions placed on
broad qualitative terms, did not provide the user with all the
ranges of chemical composition, the addition of typical me-
information needed to select the appropriate steel for an
chanical properties, and the enhanced capability of steel
application. The new designations are defined with technical
producers to combine chemical composition and processing
information such as specific chemical composition limits and
methods to achieve properties tailored to specific applications.
typical nonmandatory mechanical properties. These steel char-
acteristics are important to users concerned with the weldabil- X2.5 The changes in designation are significant which may
ity and formability of the coated steel products. The typical create transition issues that will have to be resolved. Continued
mechanical properties included in the new designation system dialogue between users and producers will have to be main-
are those indicated by the tension test. These properties are tained to assist with the transition to the new system of
more predictive of steel formability than other tests such as the designations. A user with concerns about the appropriate
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A 653/A 653M
coated steel to order for a specific application should consult
with a steel supplier or producer.
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