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Sub-Contractor Comments Response Sheet: Ain Tsila Development

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AIN TSILA DEVELOPMENT

Main EPC Contract


A-CNT-CON-000-00282

SUB-CONTRACTOR COMMENTS RESPONSE SHEET


PO NO : JI2045

Document Title : CONTROL OF WELDING CONSUMABLE PROCEDURE


Sub-Contractor Transmittal No. : S00136-TRN-SAR-PIUL-0067 Date :18/11/2020

PIUL Review Transmittal No. : TR-PIUL-SARPI-FL&TL-0039 Date :02/12/2020

PIUL Position
Sl. No. Document No. Rev PIUL COMMENT SUB-CONTRACTOR RESPONSE
( Open or Closed )
B-QAC-PRO-210-39156_B

01 Done Noted and closed.


Pages 4-5-8 Proper formatting of the document
Done Noted and closed.
02 Page 10 Classifications of consumable are for pipeline only
Replace : material grade by gategory Done
Noted and closed.
cs by cellosic
03 Pages 13
Add Low Hydrogen

SUB-CONTRACTOR SIGN OFF


Prepared By: BOURAS ABDEREZAK COMPANY SIGN OFF
PIUL SIGN OFF
Date : 03/12/2020
Signature:
Date : Date :
Approved By: _________________________ Approved by : VIJAYKUMAR PATEL
_________________________________ 05/12/2020 Accepted by: _________________
Date :
Signature: _____________________________
Signature: Signature: ____________________
____________________________________
Ain Tsila Development
Main EPC Contract

A-CNT-CON-000-00282

Sub-contractor Name:

SARPI Flow Line & Trunk Line

PIUL Approval Code/Name/Signature


Name:
By VIJAYKUMAR PATEL at 4:48 pm, Dec 05, 2020
Signature:

CODE DEFINITION

1 Accepted without comments


2 Accepted with comments
Not Accepted. Revise and
3
Resubmit
4 For Information
5 Void-Cancelled / Superseded

CONTROL OF WELDING CONSUMABLE PROCEDURE


B-QAC-PRO-210-39156

B Issued For Review & Comments 03/12/2020 A.BOURAS Z.KALKIL N.YEKHLEF

A Issued For Review & Comments 15/11/2020 A.BOURAS D.ZAIDI N.YEKHLEF

Rev Purpose Date Prepared Checked Approved


CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

Revision History
Revision Changes

A Issued For Review & Comments

B Re-Issued For Review & Comments

This revision checked and signed off by:


(This table is only required for multi-discipline documents that are checked and signed off by several groups)

Name Function or Job Title

ABREZAK BOURAS SARPI QAQC Engineer

ZOUBIR KALKIL SARPI QAQC Coordinator

N.YEKHLEF Site Project Manager

Holds
Hold No. Location Description

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

CONTENTS
REVISION HISTORY 2
CONTENTS 3
ABBREVIATIONS 4
1 INTRODUCTION 5
2 PURPOSE 5
3 SCOPE OF DOCUMENT 5
4 DEFINITIONS 5
5 REFERENCES 6
5.1 PROJECT SPECIFICATIONS 7
5.2 Codes 7
5.2.1 Algerian Codes and Standards: 7
5.2.2 International Codes and Standards: 8
6 RESPONSIBILITIES 8
6.1 Welding Engineer 8
6.2 Welding Consumable Store man 9
6.3 Welding Foreman 9
6.4 Welding Inspector 9
7. PROCEDURE 9
7.1 Approval of welding consumables 9
7.2 Packaging of low hydrogen SMAW electrodes 9
7.3 Purchase of Consumables 10
7.4 Receipt of Bulk Storage of Consumables 10
7.5 Identification & Color coding of welding consumables 10
7.6 Storage of Welding Consumables 11
7.7 Issue to Site Consumable store 11
7.8 Site Consumable Store 11
7.9 Thermal Treatment of Consumables 11
7.10 Issue of Welding Consumables 13
7.11 SMAW Electrodes (Standard Packaging) 13
7.12 SMAW Electrodes Vacuum Packaged 13
7.13 Inspection and Test Status 14
7.14 Test and Measuring Equipment 14
7.15 Safety 14
7.16 Training and Awareness program: 14
8 APPENDICES 15

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

Abbreviations

GIS Groupement ISARENE


PIUL Petrofac International (UAE) LLC
SC Sub-Contractor ( SARPI)
ITP Inspection and Test Plan
QCP Quality Control Procedure
ITR Inspection Test Record
CR Construction Representative
QCE Quality Control Engineer
QCI Quality Control Inspector
QA/QC Quality Assurance/ Quality Control
PPE Personal Protective Equipment
HSSE Health, Safety, Security and Environment
MSDS Material Safety Data Sheet
PDS Product Data Sheet
CMP Construction Management Procedure
ARH Algerian Regulation Hydrocarbures
DGM General Direction of Mines
RFI Request for inspection
MTC Materials Test Certificates

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

1. INTRODUCTION:
SARPI hereinafter referred as Subcontractor will execute the (Gathering Pipelines, Wellheads
& Manifolds MEI Works) Subcontract on behalf of PETROFAC referred hereafter as
Contractor.

Whereas the Groupement ISARENE, hereinafter collectively referred to as “client” or


“COMPANY” have awarded Petrofac a Contract for EPCC of Ain Tsila Development
(hereinafter referred to as the “Contract” or “Main Contract”).

2. PURPOSE:
The purpose of this procedure is to describe method of Controlling Welding Consumables
for permanent project work in AinTsila Development Project.

3. SCOPE OF DOCUMENT:
Scope of this Procedure Covers Welding Consumable materials on AinTsila Development
Project. This procedure contains:
• Process of purchase
• Process Storage
• Color Coding for identification
• Process of thermal treatment
• Process of managing issuing to and receipt from construction.

4. DEFINITIONS:

The terms and definitions as used within this document are listed below.

“COMPANY” or “GIS” means Groupement ISARÈNE (the operator of the Ain Tsila
Development)

“CONTRACTOR” or “PIUL” Petrofac International UAE Limited, who is in charge for the
execution of EPC project.

“Sub-contractor” or “SC” Sub-Contractor(SARPI), The party that contracts to provide services


or materials necessary for the performance of the contract

QA/QC Quality Assurance/ Quality Control


RFI Request for Inspection
ITR Inspection & Test Record
IM&TE Inspection, Measuring & Test Equipment
AFC Approved for Construction
NA Not Applicable

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

ITP Inspection and Test Plan


QCP Quality Control Procedure
QCE Quality Control Engineer
QCI Quality Control Inspector
CP Cathodic Protection
NCR Non-Conformance Report

UG Under Ground
AG Above Ground
MAR Material Approval Request
AFC Approved for Construction
CRA Corrosion Resistant Alloy

“shall” or “must” indicates that the specified action is mandatory (i.e. must be done by
the specified action party)

“should” Indicates that the specified action is recommended but not


mandatory

“will” indicates a commitment by others or a statement of fact

5. REFERENCES:

Document Number Description


A-QAC-PLN-000-30000 Project Quality Plan

A-QAC-PLN-000-39151 SARPI Project Quality Plan

A-QAC-PRO-000-30000 Material Control and Traceability Procedure

A-QAC-PRO-000-30001 Monitoring and Measuring Equipment Control Procedure

A-QAC-PRO-000-30002 Vendor Inspection procedure

A-QAC-PRO-000-30003 Receiving Inspection Procedure

A-QAC-PRO-000-30004 Quality Record Control Procedure.

A-QAC-PRO-000-30005 Qualification and Certification for Measuring and Monitoring personnel

A-QAC-PRO-000-30008 Quality Auditing Procedure

A-QAC-PRO-000-30009 Non-conforming Item Control Procedure

A-QAC-PRO-000-30010 Corrective Action Procedure

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

A-QAC-PRO-000-30012 Quality Requirements for Sub-Contractors

A-QAC-PRO-000-30013 Inspection & test control Procedure

A-QAC-PRO-000-30014 Procedure for Coordination with Algerian Regulatory Authorities.

B-QAC-PRO-210-39158 Radiographic Examination Procedure

B-QAC-PRO-210-39162 Visual Inspection Test Procedure

B-QAC-PRO-210-39161 Magnetic Particle Inspection Test Procedure

B-QAC-PRO-210-39160 Penetrant Inspection Test Procedure

Note: In case of conflict with documents, Project Specifications is governing document.

5.1 PROJECT SPECIFICATIONS:


A-PLE-SPE-200-30010 PIPELINE CONSTRUCTION SPECIFICATION

A-PIP-SPE-0000-00012 SPECIFICATION FOR GENERAL PIPE WELD EXAMINATION


REQUIREMENT

A-PLE-SPE-200-30001 SPECIFICATION FOR GATHERING SYSTEM LINE PIPE

A-QAC-SPE-000-30002 SPECIFICATION FOR PIPELINE WELDING REQUIREMENT

5.2 Codes:
Current editions of the industry standards including all mandatory addenda in effect at the time
of the order shall apply unless otherwise indicated.

5.2.1 Algerian Codes and Standards:

Algerian Gas Pipeline Regles de Security pour les Canalisations de Transport De gas
Regulations Combustibles (Safety Regulations for theTransport by Pipeline of
Combustible Gas)
Algerian Liquid Regles de Securite pour les Canalisations de Transport D’Hydrocarbures
Hydrocarbon Liquides (Safety Regulations for the Transport by Pipeline of Liquid
Pipeline Regulations Hydrocarbons)

Algerian LPG Pipeline Regles de Securite pour les Canalisations de Transport D’Hydrocarbures
Regulations Liquides liquefies sous pression (Safety Regulations for the Transport by
Pipeline of Hydrocarbons Liquefied Under Pressure)
P-CTE-1 Procédure de traitement des dossiers techniques et modalités d'exécution
des contrôles et essais règlementaires.
Note: French and English side-by-side translation
issued as project document A-PMT-PRO-000-00005.

Décret No. 88-35, 1988 Dédinissant la nature des canalisations et ouvrages annexes relatifs à la
production et au transport d’hydrocarbures ainsi que les procedures
applicables a leur réalisation

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

5.2.2 International Codes and Standards:


ASME B31.4,2016 Pipeline Transportation Systems for Liquid and Slurries

ASME B31.8 ,2016 Gas Transmission and Distribution Piping Systems

API 1104 Welding of Pipelines and Related Facilities

API 5L, 46th Edition Specification for Line Pipe

NACE-RP-02-86 Standard Recommended Practice – Electrical Isolation of


Cathodically Protected Pipelines

ACE-RP-05-72 Design, Installation, Operation and Maintenance of


Impressed Current Deep Grounded

NACE-RP-01-69 Control of External Corrosion on Underground or


Submerged Metallic Piping Systems

6. RESPONSIBILITIES:
6.1 Welding Engineer
6.1.1 Reviews purchase requisitions to ensure correct consumables are purchased
against approved WPS and ensure Welding consumables certified to
EN10204-3.1 requirement.
6.1.2 Inspect in accordance with consumable batch certificates against purchase
requisition prior to release to stock. Assesses disposition where packaging
damage is observed
6.1.3 Establishes re-order levels to ensure there are no shortages during
construction.
6.1.4 Supervises welding audits by welding inspector, reviews audit records for
unacceptable trends.
6.1.5 Supervises consumable room personnel and operations.
6.1.6 Compiles welding consumable conditioning instructions.
6.1.7 Develops welding consumable color coding system.
6.1.8 Ensure batch numbers of consumables are recorded on consumable Thermal
treatment records. Ensure Consumable batch numbers are recorded during
inspection, issue and return of welding electrodes.

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

6.2 Welding Consumable Store man


6.2.1 Maintains effective control and storage of welding consumables as per
manufacturer’s instruction and as specified in this procedure.
6.2.2 Requisitions consumables from central store.
6.2.3 Carries out baking & drying of welding electrodes as per manufacturer’s
recommendation and or specific project instructions issued identified on
the packet and maintains the Consumable Treatment Record (Appendix 8.2).
6.2.4 Issues consumables against the Consumable Request Form (Appendix 8.4)
6.2.5 Receives and handles returned electrodes.
6.2.6 Labelling of segments of ovens with the type and size of consumables.

6.3 Welding Foreman


6.3.1 Monitors handling of welding consumables on site in line with the
requirements of this procedure.
6.3.2 Prepares Weld consumable request Form as required by approved WPS.
6.3.3 Ensures that all unused electrodes are returned to the consumable store at
the end of every shift.
6.3.4 Ensures that welders correctly use the electrode quivers and other equipment
and protect them from damage/deterioration.

6.4 Welding Inspector


6.4.1 Carries out daily inspection/audit of the consumable room operations
according to the requirements of this procedure and completes Consumable
Store Surveillance Form (Appendix 8.3).
6.4.2 Monitors portable quiver(s) temperatures on site and checks calibration
status.
6.4.3 Completes Welding Consumable Store Surveillance Checklist.

7. PROCEDURE

7.1 Approval of welding consumables


7.1.1 The Welding engineer, in accordance with approved WPS’s and PQR’s, shall
approve welding consumables for use on the project.
7.1.2 The Welding Engineer, in accordance with project requirements, shall
determine batch-testing requirements for consumables.

7.2 Packaging of low hydrogen SMAW electrodes


Low hydrogen SMAW electrodes stored in Manufacturer supplied
standard packing i.e. cardboard packs with polythene shrink-wrapping.
Alternatively, in specially designed vacuum packaging (VacPac).

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

7.3 Purchase of Consumables


The Welding Engineer, with respect to classification, brand and testing
certification requirements shall review purchase orders and retain all
consumable certification for future reference.

7.4 Receipt of Bulk Storage of Consumables


7.4.1. Incoming consumables shall be unloaded to an area segregated from other
certified welding consumable stock. The storekeeper shall receive deliveries
of welding consumables after verifying brand, AWS classification, size,
quantity and packaging as specified on the lot/batch certificate provided by
the manufacturer. Any damage to packaging shall be reported to the Welding
Engineer to assess the effect of any damage and advice on disposition
7.4.2 Welding engineer shall review consumable certificate, to determine
conformance with order specification and shall endorse/reject the certificate
accordingly.
7.4.3. Upon receipt of endorsed certificate, the storekeeper shall release the
consumables for entry to certified stock and transfer to bulk storage. Copy of
endorsed MTC shall be submitted to Contractor / Client

7.5 Identification & Color coding of welding consumables


7.5.1 All consumables shall be manufacture identified with brand name and AWS
classification on each Electrode.
7.5.2 In addition, all consumables shall be color coded with high temperature paint
in order to visually identify even during storage in Oven with below mentioned
Color codes.
CONSUMABLE IDENTIFICATION
MATERIAL GRADE
TYPE COLOR
CS –Cellulosic E 6010 Brown

Low Alloy -Cellulosic E 8010-P1 Red

Low Hydrogen E7016-1 Yellow

Low Alloy
Low Hydrogen E 8018-G Green
(Tie-in & Repair)

** Re-baked / returned electrodes shall be color coded as per Para 7.9.2 with
high temperature black color dye.

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

7.5.3 For Electrodes Color code shall be applied on rear end of the electrode
across the electrode cross section.
7.5.4 Type of colors used shall be Sulphur, Zinc & Halogen free.

7.5.5 Color code Chart shall be stuck on walls of Stores and at various construction
notice boards for the easy identification of type of consumables.

7.6 Storage of Welding Consumables


Bulk storage of welding consumables shall be in a designated area, which is
specific for that purpose. The area shall be dry and protected from the elements
as per the manufacturer’s recommendations. The consumables shall be
segregated by type (e.g. SMAW electrodes) brand, AWS classification, size
and batch/lot number. Consumables shall be stored on wooden pallets / racks
and not directly on the floor. SARPI’S Warehouse control procedure with
regards to receipt, storage, Issue shall be implemented.
7.7 Issue to Site Consumable store
Welding consumables shall be issued to site consumable store, as production
consumption requires on a first in first out (FIFO) basis whenever practical. A
copy of the endorsed consumable test certificate shall be sent to the site
consumable store with each issue of consumables.

7.8 Site Consumable Store


7.8.1 The site consumable store atmosphere shall be subject to the following 24
hours controls:
• Temperature: 15°C - 25°C (Max. Relative Humidity 50%)
• Above 25°C (Max. Relative Humidity 40%)
7.8.2 Atmospheric conditions shall be checked by the Welding Inspector on a daily
basis using a calibrated thermometer and hygrometer and reported on the
Consumable Store Audit Log (Appendix 8.3)
7.8.3 If humidity and temperature deviates than the specified range, warehouse
shall contact the welding engineer, who shall issue a Non-conformity report
and proper correction / corrective action shall be obtained prior to further
process.
7.8.4 All discarded / rejected consumable shall be disposed of as per Waste
management plan.
7.9 Thermal Treatment of Consumables
7.9.1 SMAW Covered Electrodes – Standard Packaging
• Cellulosic electrodes should not be dried unless until recommended by the
manufacturer, drying these electrodes will remove the necessary moisture
required for optimal performance of these electrodes. Electrodes with
signs of extreme moisture pickup (e.g. damp electrodes or evidence of
water or condensation on the electrodes) should be discarded.

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

• All Low Hydrogen type basic coated welding electrodes shall be either
dried or baked as per the manufacturers’ recommendation and or specific
project instructions sheet which is based on manufacturers’
recommendation. The Welding Engineer shall establish thermal treatment
requirements based on the manufacturers recommendation and shall
supply thermal treatment instruction to the consumable Storekeeper
stating temp/time cycle for baking and holding ovens. Refer Para 7.9.3 for
required temperatures and durations.
• During weekends and public holidays, holding ovens are switched on and
temperatures are maintained as per manufacturer’s recommendations.
• Baking and holding ovens shall be uniquely numbered and the Welding
Inspector, using a calibrated digital thermometer, shall check
temperatures daily.
• During baking electrodes shall be stacked to permit adequate heat
distribution and avoid damage to the flux coating, maximum four layers.
Carbon Steels & CRA Welding Electrodes shall be baked in separate
ovens with the contents clearly marked on the door. Baking of electrodes
of the same type but different classification in the same oven shall be
avoided.
• Baking shall be the responsibility of the Storekeeper and baking activities
shall be logged on the Welding Consumable Treatment Log (Appendix
8.2)
• On completion of the baking cycle the electrodes shall be transferred to a
holding oven. Carbon Steels & CRA Welding Electrodes shall be held in
separate ovens with the contents clearly marked on the door. There shall
be no restriction for stacking in holding ovens. Holding of electrodes of the
same type but different classification in the same oven shall be avoided.
7.9.2 Re-baking of Low Hydrogen type SMAW Electrodes
• At the end of every shift the Welding Foreman shall ensure that any
unused electrodes are returned to the consumable store to an area
segregated for this purpose. Returned SMAW electrodes shall be re-
baked only once. On receiving returned electrodes, the Storekeeper shall
check the electrodes and discard those showing signs of coating damage.
He shall mark the end of the electrode for re-baking with high temperature
black dye prior to re-baking. Any returned electrodes marked with black
dye at the end shall be discarded and shall not be used for production
welding (These electrodes may be used for welder training).

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

7.9.3 Electrode thermal treatment cycles prior to issue

Category CONSUMABLE BAKING / REDRYING


HOLDING TEMP
TYPE TEMP

E 6010 &
Cellolosic Not applicable Not applicable
E 8010 P1

Low hydrogen E7016-1


300 to 3500C
Low alloy E 8018-G 120 to 1500C
for 2 Hours
steel

7.10 Issue of Welding Consumables:


Welding consumables shall be issued against Weld consumable request
Form (Appendix 8.4) raised by the Welding Foreman.

7.11 SMAW Electrodes (Standard Packaging):

7.11.1 SMAW electrodes shall be issued from the holding oven into preheated
portable quivers, which shall maintain a temperature from 700C to 1000C.
The person shall receive the electrodes as per applicability of job and WPS
(Size and Quantity) from stores and this shall be recorded as per
Appendix 8.4.
7.11.2 Quiver temperature shall be monitored by the Welding Inspector on a daily
basis as part of daily welding surveillance. Portable quivers shall be
individually numbered.
7.11.3 Electrode issue quantity shall as a maximum be sufficient for one working
shift of up to 12 hours.
7.11.4 Quivers shall be returned to the consumable store at the end of every shift
and logged on the Quiver Control Sheet.

7.12 SMAW Electrodes Vacuum Packaged:

Vacuum packaged electrodes do not require baking and do not need to be


held in portable quivers. They can be issued and used direct from the
packaging, the date and the Consumable Storekeeper shall mark time of
issue on the package. After a prescribed period exposed to the atmosphere,
specified by the manufacturer (usually twelve hours), vacuum packed
electrodes shall be returned to the consumable store for re-baking as
described above.

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

7.13 Inspection and Test Status


All quality records and logs identified in this procedure shall be generated and
maintained.
7.14 Test and Measuring Equipment

7.14.1 Baking and holding ovens and potable heated quivers for use with SMAW
consumables shall be designed for that purpose. All items shall be checked
and calibrated periodically as per the manufacturers’ recommendations and
project requirements.
7.14.2 Baking ovens / Holding ovens / Quivers shall be calibrated as per
Management of monitoring and measuring procedure
(B-QAC-PRO-210-39164).
All calibration certificates shall be retained and filed in Quality Department
with a copy held in the consumable store and kept for future reference.
7.14.3 Temperature measuring devices on heating equipment above shall be
indicators only. Checks shall be by proprietary temperature sensitive crayon
or by calibrated digital thermometer on a regular basis when in use.
7.14.4 Measurement of atmospheric conditions shall be by the thermometer and
hygrometers.

7.15 Safety:
7.15.1 All operations shall be conducted in line with the requirements of Construction
Safety Procedures.
7.15.2 Necessary personnel safety equipment shall be provided and worn.

7.16 Training and Awareness program:


Address awareness program for disciplines including all responsible personnel and
Welders for welding consumable control and handling process once in a 15 days
through tool box talk.
Tool box talk shall be carried out by the site welding inspector involving all warehouse
personnel, welding foreman & welders.
Following points as a minimum shall be discussed during tool box talk;
 Method of storage and temperature control
 Method of maintaining records
 Method of issue and receiving
 Color coding methods
 Any non-conformities / observation during audits and inspections.
 Safety precaution.

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CONTROL OF WELDING CONSUMABLE PROCEDURE
Document No: B-QAC-PRO-210-39156
Revision B

8 APPENDICES
8.1 Flow Chart
8.2 Consumable Thermal Treatment Form
8.3 Consumable storage Surveillance Form
8.4 Consumable Request Card

Page 15 of 15
APPENDIX 8.1
APPENDIX 8.2
PROJECT: AINTSILA DEVELOPMENT PROJECT

CONSUMABLE THERMAL TREATMENT REPORT

Manufacturer recommendations Actual Baking Actual Holding

S No Electrode Dia mm Batch No Qty


Holding Welding Welding
Baking Temp Baking
Temp (Deg Time In Time Out Temp Supervisor Time In Time out Supervis
(Deg C) Duration
C) Sign or Sign

RETURNED ELECTRODES

SARPI - STORES SARPI -QC PIUL - QC

Name

Sign

Date
APPENDIX 8.3
PRJECT:
AINTSILA DEVELOPMENT PROJECT
DOCUMENT:
Consumable storage Surveillance
Form

Report No : Date / Time:

Consumable Store Location :

Item Activity Comments

1 Check Welding Consumable treatment record

2 Check Welding Consumable Request card

3 Check consumable store audit log

4 Check color coding for welding electrodes

5 Check storage & Handling of consumables

Check Calibration status of baking ovens, holding


6 ovens, temperature humidity meter and
thermocouple / Thermometer

Check quivers are pre-heated, if required to 70


7
Deg C (min) before issuing electrodes

Check returned electrodes are segregated and


8
color coded

9 Check Quiver control sheet

Check vacuum packs are issued with date and


10
time of issue

RECORD OF ACCEPTANCE CHECKED BY APPROVED BY PIUL

NAME

POSITION

DATE

SIGNATURE
APPENDIX 8.4
INSPECTION & TEST RECORD-WELDING
ITR No: W-0101X
WELDING CONSUMABLES REQUEST CARD
JI2045-ITR-W-0101X Rev 0

W-0101X
Plant/Unit: Project No.: Record No.:
Drawing No.: Rev. No.: System/Sub-system No.:

Welder’s Name: ………………………………………………..


WELDING CONSUMABLES ISSUANCE

Welder’s ID: …………………………………………………… Brand ǿ Issued


AWS No. Lot No.
WPS No.: …………………………… Name (mm) (kg.)

Quiver: No…………………..……T 0C)………………………


Area: …………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:
Welder’s Name: ……………………………………………….. WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………….. Brand ǿ Issued
AWS No. Lot No.
WPS No. : …………………………… Name (mm) (kg.)

Quiver: No…………………..……T(0C)………………………
Area: …………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:
Welder’s Name: ……………………………………………….. WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………….. Brand ǿ Issued
AWS No. Lot No.
WPS No. : …………………………… Name (mm) (kg.)

Quiver: No…………………..……T(0C)………………………
Area:
…………………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:

Company Signature: Applicable Not Applicable

Record Acceptance Sub Contractor QC Petrofac Construction Company

Name

Signature

Date

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