Quality Control Checklist PDF
Quality Control Checklist PDF
FOR THE
UNIVERSITY OF KENTUCKY
RESEARCH BUILDING #2
TABLE OF CONTENTS
EXECUTIVE SUMMARY-------------------------------------3
CONSTRUCTION PHASE------------------------------------.5
EXHIBIT 2 – QC REPORTS----------------------------------...11
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EXECUTIVE SUMMARY
The Whiting-Turner Quality Control Program for the UK RB2 project has been created to address all work for
which WT is responsible, including that work performed by WT or Subcontracted to others, from
preconstruction through project turn-over. Delivering this project with the highest possible quality - in
accordance with Contract Documents - is our primary objective. We work endlessly to meet and exceed
customer expectations and the project requirements through comprehensive checklists and inspections
performed by all of our employees through a team-oriented approach.
Objective:
The Whiting-Turner team responsible for this project has adopted an innovative approach to Quality Control in
an effort to meet the challenges of the project and streamline an effective program. We strive to be on the
leading edge of a team-oriented Quality Control initiative that makes its marks in the minds of our clients, the
schedule, in employee training, and is reflective of the mission of Whiting-Turner.
One of the ways this project team plans to meet its Objective is through the development of the Special Topic
Program, which helps educate the staff on a cross-disciplinary basis while ensuring the quality of specific areas
of work. We work to strengthen our expertise in all areas of the construction process by utilizing the
knowledge of every team member, from Assistant Project Engineers to Senior Superintendents. By continuing
to develop our own understanding of the systems of work, we are able to better control the quality of our
subcontractors’ work as well as our own. A summary of the Special Topic Program can be found attached
to this program (Exhibit 4).
This project team takes an innovative approach to Quality Control by designing and utilizing a QC point
system. This point system is meant to enhance the quality of inspections by rewarding people who go above
and beyond what is expected. This encourages the team to develop checklists, alerts, logs, and scope specific
quality control programs for their specific areas of work. It is our belief that Quality Control goes far beyond
policing the work performed by subcontractors. It is for this reason that our point system rewards team
members for Quality Control efforts in all facets of their work including but not limited to daily work inspections,
safety inspections, issue log maintenance, monitoring subcontractor schedules, properly reviewing invoices,
updating cost studies, reviewing reports submitted by 3rd party inspection agencies, etc. A summary of the
QC Point System is attached to this manual (Exhibit 3). Also attached are suggestions on how each
member of the team can enhance the quality of their work.
The Project Team will use VDC technology that fits the project needs to assure quality. For this reason, we
understand that it will be difficult to describe a project’s QC Program without VDC playing a critical role.
Therefore, VDC and the project’s QC Program must be developed in tandem at the outset of the project.
An additional resource is our Corporate Quality Control Team which continues to advance and improve on the
overall Q.C program and which maintains the Corporate Q.C. database. The team includes Brian Ott as the
Corporate Q.C. Officer and is supported by a Corporate Q.C. Advisory Committee and Q.C Division of Work
Leaders/Coordinators. The role of the Corporate Q.C. Advisory Committee is to monitor the overall program
and seek ways to continue to advance and improve on it. The C.Q.C.A.C. also oversees the Division of Work
Leaders/Coordinators. The Division of Work Leaders/Coordinators are responsible for collecting, sorting,
managing and publishing the database of Q.C. Alerts, Q.C. Checklists, Q.C. references and further quality
related information. To help streamline our process, new or improved Q.C. checklists or alerts should be
submitted directly to the Division of Work Leader/Coordinator in charge of the CSI division under which the
checklist/alert falls.
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Whiting-Turner Company Policy states that it is mandatory that the following items be carefully inspected by
competent experienced independent inspectors:
If the Owner provides these inspections themselves, or through a 3rd party that is acceptable, as long as we
are satisfied that the inspections are happening correctly and they are performed by competent persons. In all
cases we must be given copies of the inspectors’ reports. Also, depending on the scope of the work, the
inspectors need not necessarily be full time, as long as we are satisfied that they are present enough to satisfy
our objectives.
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CONSTRUCTION PHASE
Mockups and First Work Inspections: Mock-ups and First Work Inspections will occur in this stage as
planned for during the preconstruction phase. Once under construction you may notice other areas that would
benefit from a Mock-up or First Work Inspection. Implement these during this phase as warranted. (Refer to
Preconstruction Phase: Mock-ups and First Work Inspections for additional information regarding this process).
Consider virtual mock-ups even to the extent of stud placement for better coordination with in-wall services,
especially in complex projects where space is at a premium.
• Inspections are performed prior to the start of work by way of preconstruction conferences with
subcontractors, scope assessments, and review of safety procedures. Reference Division 1 -
Subcontractor Pre-Award Checklist.
• Random inspections are performed while work is in progress. Reference Exhibit 1 for a copy of the
QC inspection and non-conformance report form.
• Non-Conformance reports are logged and sent to responsible subcontractors for any work that does not
meet document standards. Reference page 7 for a copy of our QC flowchart showing the chain of
events that occur during and after an inspection.
• Follow-up inspections are performed in a timely manner to certify that rework has been completed and
schedule delays are avoided. Reference Exhibit 6 for a table of contents of a list of sample QC
checklists by division.
• Team members are challenged to develop scope specific, customized inspection checklists. The
Project Documents (especially the Specifications) shall be completely reviewed, and all relevant QC
requirements shall be included into such inspection checklists.
• Quality Control efforts are reinforced during weekly team meetings, and bi-weekly progress meetings
provide a forum for trades to raise current quality control issues.
Independent testing and inspection agencies can be hired to perform project surveys; establish initial controls;
and to provide testing and inspection of structural earthwork, piling and caissons, structural concrete, structural
masonry, structural steel, roofing and spray fireproofing. Include other 3rd party inspections agreed upon
during the preconstruction 3rd party inspection coordination meeting.
The Project Team should take every opportunity to communicate its Quality Control Program to the client. Our
Quality Control Program is our best example of our commitment to quality and the value-added service that we
provide to our client. The following are suggested:
• Owner Progress Meetings – dedicate a section of your progress meetings for discussing and
documenting Quality Control
• Monthly Reports – Include a Quality Control section in your monthly reports to the Owner and design
team.
• Project Website – Exhibit portions of the Quality Control program on a Project Website
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Through the CMiC Website, CMiC can be utilized to allow other Project Members (owner, design team,
subcontractors, etc.) to access and participate in our Quality Control Program.
All shop drawings, submittals and samples will include the following:
• The Whiting-Turner project number
• Date of submittal
• Submittal number
• Name of subcontractor
• Reference to specification section and/or drawing number
• Any qualifications or deviations from the requirements of the contract documents marked in red ink on
the document
Material procurement will be tracked in conjunction with the submittal process. Once approvals are obtained,
Whiting-Turner will monitor fabrication of all materials and track delivery dates from subcontractors. Upon
delivery to the job site, all materials and equipment will be inspected for conformance with the plans, approved
shop drawings and specifications. Additionally, Whiting-Turner will ensure that each subcontractor provides
adequate protection of materials from the effects of weather.
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Josh Engel, the Quality Control Coordinator for this project, will lead the Quality Control effort and organize
team members into one composite and effective Quality Control Team. It will be the responsibility of the
coordinator to perform the following tasks:
• Track the master non-conformance log to ensure that non-conforming work is being corrected in a
timely manner.
• Log all Quality Control inspection reports monthly and award points to team members for their monthly
QC effort using the QC point system outlined in this manual
• Incorporate the Owner and Design Team into the Quality Control Program to strengthen relationships
with the WT Team
• Coordinate the Special Topic Program by maintaining the special topic schedule and customizing mini
QC Programs with other team members to be presented at weekly meetings.
• Update the Quality Control Manual regularly as new work begins and QC Checklists are created by the
team
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Correction is
Acceptable
Notify
subcontractor and
set new
Note date of re-inspection and
re-inspection date approval of correction on original
Non-Conformance Report. Mark
as ‘Closed’ on Q.C. Log.
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Safety:
Safety is an integral part of producing a quality project. It is, therefore, of the utmost importance that our project
staff takes a proactive stance on safety issues by ensuring that all subcontractors meet Whiting-Turner’s safety
standards.
We will include on the Quality Inspection Report, when appropriate, a discussion of the safety issues relating to
the quality inspection. An unsafe work environment is a contributing factor to poor workmanship. Moreover, a
clean job site is a job site that produces quality work. We will include in the Quality Inspection Report
instances when subcontractors do not meet Whiting-Turner’s standards of job site cleanliness.
Adherence:
Each subcontractor having responsibility for more than $100,000 of the contract cost shall specifically adhere
to the Quality Control program set forth. Each subcontractor should also acknowledge their responsibilities
under the contract in general and the Quality Control Program specifically. Those subcontractors that fall under
this condition are:
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EXHIBIT 1
UK RB2
Through this inspection, the item was found to be in compliance with the drawings and specifications:
Recommended corrections:
Signature:
Distribution
Original: EVAN SCHEFFER
Copy: GREGG ADDISON
TRADE PROJECT MANAGER NAME
TRADE SUPERINTENDENT NAME
Note: Verification of compliance does not remove the responsibility of the trade contractor or sub contractor to
assure total compliance with the project documents. If there are future issues with this area of work, the
trade contractor/subcontractor is fully responsible for the scope of work described within their contract.
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EXHIBIT 2
UK RB2
Quality Control is most often based on actual field inspections; however, there are many other instances
where employees work to ensure the quality of the project including administrative and safety procedures.
The following is a list of some of the ways that Team Members can control quality in all facets of their work.
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EXHIBIT 3
UK RB2
The following point system is designed to enhance the quality of inspections and the overall success of the
project.
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EXHIBIT 4
UK RB2
Purpose:
The purpose of this program is to educate the staff on a cross-disciplinary basis and allow Team Members to
customize Quality Control Inspection checklists for the different building systems and work areas. Through this
Program, comprehensive and job specific QC Programs are developed; training tools are implemented for
continued training and learning across the Project Team; and teams - not individuals - combine efforts to tackle
QC challenges to achieve excellence on the jobsite.
How it works:
Prior to weekly WT Team Progress Meetings, a member of the team is responsible for preparing a
presentation on a subject of his or her choice, which the QC Coordinator tracks on the special topic schedule.
This topic can be presented in the form of a site inspection, team discussion, or site demonstration depending
on the topic. The presenter is encouraged to use Site Inspection Checklists, details derived from the contract
drawings, relevant construction materials, and other visual aids in order to properly illustrate the material.
Topics range from jobsite safety, Quality Control, site cleanup, and administrative maintenance. Reference
Exhibit 5 for an example topic schedule.
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EXHIBIT 5
UK RB2
Electrical Systems for the current job Site walk-through Project Manager
Structural Steel (for the current job) Site walk-through Project Engineer
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EXHIBIT 6
UK RB2
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An accurate and fast review of submittals by Whiting-Turner can be critical to our Quality (and Schedule)
Control and, indeed, the total project. An accurate review of dimensions, tolerances, items “by others” etc.,
can minimize or eliminate future field problems and any cost, schedule or quality impact.
For any item of work for which submittals are required, their review and approval is always on its critical path -
therefore, the importance of having submittals reviewed and approved quickly, with “first time approval” being
our goal, is paramount.
The following is a general checklist which can be used to develop an efficient submittal “system” and improve
our processing of submittals.
1. Read the General and Special Conditions of our Contract to determine how architect and owner want
submittals proceed (NOTE: Our system should be tailored to their needs as well as ours.)
2. Talk to architect and owner and coordinate our numbering system with theirs to minimize confusion when
“tracking” submittals.
3. Determine types (Sepias, Prints), quantities, sizes, etc., of drawings, brochures and samples to be
submitted.
4. Work very hard to have agreement to ultimately obtain the words “approved” or “approved as noted” from
the designers - not some other gibberish. Review architect’s other notations and what they mean - e.g.: may
we proceed if submittal is marked :approved as noted - revise and re-submit?”
5. Review routing of submittals - are all submittals sent to architect or do some go direct to their consultants?
6. Develop a submittal log so you can track each submittal - a personal computer with C.I.P. software is an
excellent tool for this. (See attached sample)
7. Always stamp drawings reviewed by Whiting-Turner. (It is often helpful to have a stamp made which
gives typical project information.)
8. Often it is helpful on large jobs to have submittal-transmittal sheets printed to tailor transmittal to architect
and owner’s needs. (See attached sample) You may want to use an “action” color to differentiate this
from Whiting-Turner’s standard transmittal form.
9. Set up a submittals schedule with each subcontractor to determine when each item will be submitted.
The architect will greatly appreciate this since he knows when items will be coming. This should be done as
soon afterward as possible.
10. Reach agreement with approving authority on the maximum “turn-around time” they will consume for their
review.
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A. Submittal format:
- Is the drawing/brochure titled?
- Is the drawing numbered and dated?
- Are the right number of prints/sepias included?
- Is the scale and size of drawing correct?
- Is name of subcontractor/supplier indicated?
- Has the subcontractor reviewed and stamped submittal if work/material is being done by a sub-
subcontractor?
B. Submittal Log-In
- Submittal should be logged in.
- Submittal should be stamped by Whiting-Turner.
- Engineer should initial each drawing/brochure.
C. Submittal Review
- Read all notes and approve or disapprove disclaimers (e.g. “caulking excluded,” etc.)
- Are dimensions shown correct?
- Is there enough tolerance built into dimensions?
- Are items indicated “By Others” correct?
- Are technical specifications referenced (ASTM, AWA)?
- For coordinated drawings (i.e., HVAC), have the appropriate subcontractors (electrical, sprinkler)
reviewed and signed off?
- Review deviations and highlight them to architect, either on drawing itself or on transmittal
- Note on transmittal when you need submittal returned if its review is critical.
- Is information missing or requested? If so, highlight this and specifically ask the architect to provide
the needed information with the returned submittal.
1. Decide when submittals are to be coordinated - usually it is best after architect’s review and approval, but
analyze each case.
2. Find out of the owner wants copies of submittals. Any submittal review which generates a change in scope
should be sent to the owner for information and authorization to proceed.
7. Follow up submittals! Call subcontractor to make sure they have received submittal back and confirm
fabrication lead time. (Start the clock ticking.......)
8. Advise the subcontractor clearly what is to be done with returned submittal (proceed with fabrication or
resubmit.)
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On a recent large renovation project we had extensive interaction with County Officials and Inspectors
regarding, ultimately, building occupancy. This resulted in a maze of requirements which, if not completed as
required and in the required order, would have ultimately delayed us from obtaining our Certificate of
Occupancy. The following checklist should help eliminate some of the last minute hurdles we usually have to
jump to get a Certificate of Occupancy. Some requirements may differ according to local government
priorities/preferences.
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Certificate of Occupancy
Non-Residential use Scheduled Date Document
C. Permit (Non-RUP) Completion Completed On File? Remarks
1. Sitework: : : : :
a. Arborist approval : : : :
b. Local Utility Inspections : : : :
c. Storm and sanitary : : : :
inspected by local authorities : : : :
d. Final surveyed building : : : :
lines if necessary : : : :
e. Any C of O issues on : : : :
sitework structures : : : :
________________________________________________________________________
2. Health Department Inspection. : : : :
(If necessary) : : : :
________________________________________________________________________
3. Building, Fire Marshal and : : : :
Trade Inspection approvals : : : :
on file with local authorities. : : : :
________________________________________________________________________
4. Fill out C of O (Non-RUP) : : : :
Form and obtain C of O from : : : :
local authorities (proof of : : : :
inspection approvals may : : : :
be required. : : : :
_______________________________________________________________________
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Date: _____________
- Other ____________ CY
Difference = _______________ CY Add 4,500 design mix
used if not formed. ______________
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Superintendent ___________________________________________________________
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1. Be sure that lines are properly located in depths as well as plan location.
2. Note any deviations in the location on the as-built plans for coordination with future lines.
3. Be sure that appropriate test fixtures are installed in accordance with specifications.
4. Before underground lines are backfilled, be sure that appropriate pressure tests are conducted and proper
inspections conducted (like Fire Marshall).
6. Be sure that steel lines are coated with the required anti-corrosion coating, and if required the coating is
tested for tightness.
7. Be sure that water lines are sterilized, and other special post-installation tests are conducted.
8. For certain types of joints, thrust blocks must be placed at all turns.
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OK NOT OK N/A
( ) ( ) ( ) 1. Check to see that concrete free fall does not exceed allowable limits.
( ) ( ) ( ) 7. Receive verbally, temperature, air and slump data from the independent testing
laboratory.
( ) ( ) ( ) 8. Reject concrete when mixing time, placing time, temperature air or slum do not
meet specification requirements.
AFTER PLACEMENT:
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OK Not OK N/A
( ) ( ) ( ) 1. Check subgrade for stability.
( ) ( ) ( ) 3. Check all individual posts to make sure they are tied (laced)
together and plumb.
( ) ( ) ( ) 5. Check to see that all beam clamps are in place and secured.
( ) ( ) ( ) 13. Check to see that sleeves and mechanical opening are installed.
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ERECTION:
2. Check the shop painting for scale rust or abraded areas, correcting before erection.
5. Heavy sections should be temporarily fastened with at least four bolts at each connection point.
7. During plumbing operation, take care not to over stress back guys.
WELDING:
11. Check to see that all welds required by the shop drawings have actually been made, that they are
accurately located and are of the specified size.
12. Be certain that the nondestructive shop testing of welds by X-ray, magnaflux, or ultrasonic testing
procedures have been performed, and the test locations identified.
13. Be certain that similar field tests required have been made.
14. Make sure that joints to be welded are properly clamped or tack-welded, so that uniform stresses are built
up.
15. Check that proper type and size of welding rod is used, particularly where special strength steel is joined,
or for materials that are difficult to weld, such as aluminum.
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A walk through with the Metal Decking Trade Contractors and Whiting-Turner
should occur, and each of the following items be checked-off before acceptance
of the Metal Deck of a particular floor:
Yes No Remarks
9. Are metal cover plates installed to close gaps where the deck ( ) ( )
terminates into columns, walls and openings? ( ) ( )
10. Are metal cover plates installed to close gaps where the deck
terminates into columns, walls and openings? ( ) ( )
c. Is it installed? ( ) ( )
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16. Have all welds and field cuts received touch-up paint? ( ) ( )
Comments:
Approved Status:
A walk through has been conducted and the above noted items need to be completed prior to the acceptance
of the metal deck.
A walk through has been conducted and all items have been approved as being in conformance to the contract
documents, shop drawings, and all safety standards.
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Project: ____________________________________________________________
Date: ____________________________________________________________
By: ____________________________________________________________
OK NOT OK N/A
( ) ( ) ( ) 1. Checked method of nailing, jointing, anchoring, etc., for conformance with
shop drawings.
( ) ( ) ( ) 3. Check blocking, nailing strips, plywood, etc. for proper “grade” (Ex.
Douglas Fir).
( ) ( ) ( ) 4. Check rough hardware (nails, screws, bolts, etc.) for proper type.
( ) ( ) ( ) 5. Check type of wood and wood treatments for conformance with contract
specifications.
( ) ( ) ( ) 7. Other (list):
( ) ( ) ( )
( ) ( ) ( )
( ) ( ) ( )
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Project: ____________________________________________________________
Location: ____________________________________________________________
By: ____________________________________________________________
Date: ____________________________________________________________
OK NOT OK
( ) ( ) 1. The subcontractor has the specifications and drawings at the site and is using them.
( ) ( ) 2. The subcontractor has and is using the correct shop drawings, approved by the
architect.
Shop Drawings # - ___________________________________________
( ) ( ) 3. All requirements are being met to secure waterproofing and sealant material warranties.
( ) ( ) 4. All materials to be installed are clean and dry and stored in correct environmental
conditions.
( ) ( ) 5. Surfaces are clean and free from foreign material.
( ) ( ) 6. Surfaces are properly primed if required.
( ) ( ) 7. Masonry and concrete surfaces are wire brushed or abrasive blasted as necessary for
proper adhesion of sealants.
( ) ( ) 8. Vertical and horizontal joints are constructed as per drawings and specifications:
( ) ( ) 9. Distribution/Spacing is per drawings and Specs
( ) ( ) 10. Depths are per Specification
( ) ( ) 11. Widths are per Specification
( ) ( ) 12. Backing Materials is per Specification
( ) ( ) 13. Continuity is maintained
( ) ( ) 14. Compatibility of adjacent or connecting materials has been verified
( ) ( ) 15. Joints are of specified widths and depths:
( ) ( ) a. No joints are smaller than 1/4” in width or depth
( ) ( ) b. Joints up to 1/2” width are equal in depth
( ) ( ) c. Joints 1/2” to 1” in width are 1/2” in depth
( ) ( ) d. Joints wider than 1” are 1/2” to 3/4” in depth depending on sealant
manufacturer’s instruction.
( ) ( ) 16. Deep joint slots are packed with backup material to bring joints to correct depth.
( ) ( ) 17. Extra-wide joints are protected from accumulation of debris and from damage to sealant.
( ) ( ) 18. Joint appearance isn’t noticeably different on the sunny versus the shady side of the
building.
( ) ( ) 19. Sealants applied in joints are not allowed to be deeper than they are wide. (That
stresses the sealants excessively during expansion.)
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OK NOT OK
FLASHING
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cc: PM
Super
Subcontractor
Other (list) _______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
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Project: ____________________________________________________________
Job No.: ____________________________________________________________
Date: ____________________________________________________________
By: ____________________________________________________________
OK NOT OK
a. Membrane
( ) ( ) Type A _______ ________
( ) ( ) Type B _______ ________
( ) ( ) b. Insulation-Regular _______ ________
( ) ( ) c. Insulation-Tapered _______ ________
( ) ( ) d. Roof Expansion Joint _______ ________
( ) ( ) e. Recovery Board _______ ________
( ) ( ) f. Gypsum Board _______ ________
( ) ( ) g. Adhesive _______ ________
( ) ( ) h. Nailers _______ ________
( ) ( ) i. Sealants _______ ________
( ) ( ) j. Flashing _______ ________
( ) ( ) k. Mastics _______ ________
( ) ( ) l. Cant Strips _______ ________
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OK NOT OK
( ) ( ) 8. Gypsum board installation - installed perpendicular to steel roof deck with end joints
staggered a minimum of one foot in adjacent rows, and occurring over crests of steel
roof deck.
( ) ( ) 10. Other
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
( ) ( ) _____________________________________________________
cc: PM
Super
Subcontractor
Other (list) __________________________________
__________________________________
__________________________________
__________________________________
__________________________________
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_________________________________________________ BY : ___________________
OK NOT OK
_____ _____ 1. Check samples submitted and materials being delivered for
conformance with the contract documents.
a.) Manufacturer
b.) Type
c.) Thickness
_____ _____ 3. Check drawings for proper locations of glass and glazing.
_____ _____ 4. Check glass for twists, warps and other distortions.
_____ _____ 7. Check applied glazing adhesives for air bubbles, gaps, and
embedded foreign materials.
Other : (list)
_____ _____
_____ _____
_____ _____
_____________________________________________________________________________
Distribution : 1 Superintendent
1 Project Manager
_________________________________________________
(Trade Contractor)
_________________________________________________
_____________________________________________
(Other)
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3. Are track, stud and hanger material being fastened properly? Yes_____ No_____
8. Are the specified fasteners being used for the drywall and is
the spacing as specified (12” O.C. in the field and 8” O.C.
on the edge)? Yes_____ No_____
14. Is temperature above 55 degrees Fahrenheit for finishing joints? Yes_____ No_____
15. Is spackling sanded properly?
(Drywall paper should not be scuffed.) Yes_____ No_____
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DRYWALL CHECKLIST
Action Required :
Distribution : 1 Superintendent
1 Project Manager
______________________________________
(Subcontractor)
______________________________________
______________________________________
(Other)
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_______________________________________ BY : _______________________________
OK NOT OK
_____ _____ 1. Check (a) Gypsum Board Panels and (b) Steel studs and runners
for conformance with the contract documents.
_____ _____ 2. Air temperatures should be between 55 degrees and 70 degreed for
proper installation. Check for adequate ventilation during joint finishing.
_____ _____ 3. Finished work should be neat in appearance, members straight and true,
corner square, well formed, in true alignment and securely fastened. (Good
lighting is essential for checking this; prime coat of paint is recommended.)
_____ _____ 4. Check gauge and spacing of metal studs and thickness and size of gypsum
board.
_____ _____ 5. Check for horizontal stiffness on walls over 15’ high. Bracing required?
_____ _____ 6. Check for vapor barrier on drywall where shown on drawings.
_____ _____ 7. Check for proper screw type, size and spacing.
_____ _____
_____ _____
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OK NOT OK
Direct glue down installation problems
1. Prior to installation :
_____ _____ a.) Material certification received.
_____ _____ b.) Sub-floor surface is properly prepared and/or cleaned.
_____ _____ c.) Sub-floor is properly installed, i.e., plywood panels staggered,
concrete leveled and patched.
_____ _____ d.) Adhesive is compatible with carpet backing or sub-floor surface
treatment.
_____ _____ e.) Check temperature and humidity requirements to avoid a loose
bond :
1.) during storage
2.) during application
Common problems
1. Carpet is buckling _ Determine whether :
_____ _____ a.) Sufficient adhesive was applied.
_____ _____ b.) Adhesive was skinned over in spots and is not adhering to
carpet backing.
_____ _____ c.) Wax or other sub-floor sealers, dressings, and/or substances
were completely removed.
3. Edges next to the wall appear uneven (not meeting the wall
properly) – Check for :
_____ _____ a.) Improper trimming of carpet free hand at the wall.
_____ _____ b.) Improper setting on wall trimmer.
_____ _____ c.) Dull blades in wall trimmer.
_____ _____ d.) Insufficient allowance of carpet for trimming-in.
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7. During testing operations, check dampers for proper operation. Yes_____ No_____
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A. During Construction
1. Assure conduit being installed is the type specified for that
particular installation. Yes_____ No_____
2. Assure that supports are of proper type and at required intervals. Yes_____ No_____
4. Are conduits cleaned of debris & moisture prior to wire pull? Yes_____ No_____
10. Check for properly boxed ground cables, and reasonable slack
in length of cables. Yes_____ No_____
11. Are all screws and bolts in place and tight? Yes_____ No_____
14. Determine that recessed items will not interfere with other
above-ceiling equipment – i.e. – recessed ‘can’ lights vs.
ductwork. Yes_____ No_____
19. Inspect and assure ballasts and lamps are the type required –
energy saving, low temperature, etc. Yes_____ No_____
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2. Lighting :
- Check that switches, relays, contactors, and breakers operate
lights. Yes_____ No_____
- Check that fixtures are clean; all lamps are working; all
lenses are in place. Yes_____ No_____
3. Are all switch and receptacle plates installed? Are they clean
and straight? Yes_____ No_____
4. Panelboards :
- Are directories typed and correct? Yes_____ No_____
- Are panels properly labeled? Yes_____ No_____
- Are the insides of panelboards free of debris Yes_____ No_____
- Are covers in place? Yes_____ No_____
- Are all breakers working? Yes_____ No_____
5. Switchgear :
- Are nameplates installed? Yes_____ No_____
- Are all compartments clean & free of debris? Yes_____ No_____
- Are connections tight? Yes_____ No_____
- Are all fuses in place? Yes_____ No_____
- Is paint touched up? Yes_____ No_____
- Is the room clean and free of trash? Yes_____ No_____
6. Have all systems – (fire alarm, intercom, security) been tested? Yes_____ No_____
8. Generator :
- All switches, etc. labeled? Yes_____ No_____
- Fuel oil and antifreeze in place? Yes_____ No_____
- Room swept clean and free of trash? Yes_____ No_____
- Exhaust system complete? Yes_____ No_____
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C. Material
D. Construction
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