161 Gyro Am Alphamidicourse Instoper Manual 24 9 2018 - 1552315806 - 925802d7
161 Gyro Am Alphamidicourse Instoper Manual 24 9 2018 - 1552315806 - 925802d7
161 Gyro Am Alphamidicourse Instoper Manual 24 9 2018 - 1552315806 - 925802d7
Gyro Compass
Installation and Operation Manual
www.jrc.am
Contents
I Preface.......................................................................................................... 5
I.1 Revision History........................................................................................................................................................ 5
I.2 Points of Attention.....................................................................................................................................................5
I.3 Glossary.................................................................................................................................................................... 6
I.4 Storage...................................................................................................................................................................... 6
II Caution........................................................................................................ 7
II.1 Warning Label.......................................................................................................................................................... 7
II.2 Location Warning Label........................................................................................................................................... 7
II.3 Cautions................................................................................................................................................................... 7
III Introduction.............................................................................................. 12
III.1 Display and Alarm.................................................................................................................................................12
III.2 Types of Alarm Function.......................................................................................................................................12
III.3 Step Signal Type Repeater Signal Output Function.............................................................................................13
III.4 Serial Signal Type Repeater Signal Output Function...........................................................................................13
III.5 Automatic Speed Error Correction Function......................................................................................................... 13
III.6 Timer Start............................................................................................................................................................ 14
III.7 Function of the External Heading Sensor............................................................................................................ 14
III.8 Warranty Conditions..............................................................................................................................................14
1 Installation Instructions........................................................................... 15
1.1 Installation Guidelines............................................................................................................................................ 15
1.1.1 General and Specific Tools.......................................................................................................................... 15
1.1.2 Unpacking of the Gyro Compass................................................................................................................. 16
1.1.3 Fitting Master Compass Part 1.....................................................................................................................17
1.1.4 Fitting Master Compass Part 2.....................................................................................................................17
1.1.5 Remove Parts from Master Compass Mounting Ring.................................................................................. 18
1.1.6 Remove Packing Material from Shock Absorbers........................................................................................ 18
1.1.7 Unpacking of Sensitive Element Part 1........................................................................................................ 19
1.1.8 Unpacking of Sensitive Element part 2........................................................................................................ 19
1.1.9 Mounting of Sensitive Element Part 1.......................................................................................................... 20
1.1.10 Mounting of Sensitive Element Part 2........................................................................................................ 20
1.1.11 Filling with Damping Oil.............................................................................................................................. 21
1.1.12 Attach Connector.........................................................................................................................................21
1.2 Name and Function of Each Unit.......................................................................................................................... 22
1.3 Configuration.......................................................................................................................................................... 22
1.4 Mounting the Master Unit...................................................................................................................................... 23
1.5 Connecting the AlphaMidiCourse.......................................................................................................................... 24
1.6 Alarm List............................................................................................................................................................... 24
1.7 DIP Switch Settings............................................................................................................................................... 25
2 Operation................................................................................................... 29
2.1 Operating panel......................................................................................................................................................29
2.2 Explanation of the Operating Panel.......................................................................................................................30
2.2.1 Steering Sensor Selection............................................................................................................................ 32
2.2.2 Setting of the Latitude Input......................................................................................................................... 32
2 | Contents
2.2.3 Setting of the Ship's Speed Input.................................................................................................................32
2.2.4 Setting of the Rate of Turn Filter Constant.................................................................................................. 33
2.3 Data Indications..................................................................................................................................................... 33
2.3.1 True Heading 1............................................................................................................................................. 33
2.3.2 True Heading 2............................................................................................................................................. 34
2.3.3 Master Heading............................................................................................................................................. 34
2.3.4 Latitude..........................................................................................................................................................34
2.3.5 Ship Speed....................................................................................................................................................35
2.3.6 Rate of Turn..................................................................................................................................................35
2.3.7 Alarm Content............................................................................................................................................... 36
2.4 Start and Stop Sequence...................................................................................................................................... 36
2.5 Start and Running.................................................................................................................................................. 38
2.5.1 Start............................................................................................................................................................... 38
2.5.2 Set Timer Starting Time................................................................................................................................39
2.5.3 Set Start Heading..........................................................................................................................................39
2.5.4 Set Latitude Input System............................................................................................................................ 40
2.5.5 Synchronization of the Repeater Compass.................................................................................................. 41
2.5.6 Settling Time................................................................................................................................................. 42
2.5.7 Set Ship Speed Input System...................................................................................................................... 42
2.5.8 Set Rate of Turn Filter Constant.................................................................................................................. 43
2.5.9 Confirmation of True Heading.......................................................................................................................44
2.5.10 True Heading Indication..............................................................................................................................45
2.6 System Selection................................................................................................................................................... 45
2.7 Monitoring while Running.......................................................................................................................................45
2.7.1 Confirmation of Alarm Status........................................................................................................................46
2.7.2 Confirmation of Gyro Compass True Heading............................................................................................. 46
2.7.3 Confirmation of Latitude................................................................................................................................46
2.7.4 Confirmation of Ship Speed..........................................................................................................................46
2.8 Operation Procedure of Master Compass Power Switch (Option)........................................................................ 47
2.8.1 Operation Procedure..................................................................................................................................... 47
2.8.2 Return Procedure.......................................................................................................................................... 47
2.9 Alarm...................................................................................................................................................................... 47
2.9.1 Alarm Content............................................................................................................................................... 48
2.9.2 Corrective Measures GPS Communication Failure...................................................................................... 51
2.9.3 Corrective Measures External Heading Sensor Communication Failure...................................................... 51
2.9.4 Corrective Measures LOG (serial signal) Communication Failure................................................................51
2.9.5 Corrective Measures LOG (contact) Failure................................................................................................. 52
2.10 Turning the Gyro Compass OFF......................................................................................................................... 52
3 Specifications............................................................................................53
4 Maintenance.............................................................................................. 57
4.1 General Procedures............................................................................................................................................... 57
4.2 Periodical Checks.................................................................................................................................................. 58
4.3 Warning Label Check.............................................................................................................................................58
4.4 Spare Parts............................................................................................................................................................ 58
4.5 Disposal Method.................................................................................................................................................... 59
4.6 Troubleshooting...................................................................................................................................................... 59
4.6.1 General.......................................................................................................................................................... 59
4.6.2 Before Troubleshooting................................................................................................................................. 59
4.6.3 Corrective Measures..................................................................................................................................... 60
4.6.4 Corrective Measures when an Alarm is Activated........................................................................................60
4.6.5 Failure Phenomena and Corrective Measures............................................................................................. 60
4.6.5.1 Power Supply Failure (alarm code 1).................................................................................................. 60
4.6.5.2 Power Supply Failure (alarm code 2).................................................................................................. 61
4.6.5.3 Inverter Failure (alarm code 3)............................................................................................................ 61
4.6.5.4 Rotor Level Failure (alarm code 6)......................................................................................................61
4.6.5.5 Zero Cross Failure (alarm code 8)...................................................................................................... 61
3 | Contents
4.6.5.6 System Communication Failure (1) (alarm code A).............................................................................62
4.6.5.7 System Communication Failure (2) (alarm code b)............................................................................. 62
4.6.5.8 GPS Communication Stop (alarm code c) or Failure of GPS data (alarm code d).............................. 62
4.6.5.9 System Internal Communication Failure (1) (alarm code E) or System Internal Communication
Failure (2) (alarm code F)............................................................................................................................. 63
4.6.5.10 Master Compass Heading Failure (alarm code G)............................................................................ 63
4.6.5.11 External Heading Sensor Communication Stop (alarm code L) or External Heading Sensor Data
Failure (alarm code n)................................................................................................................................... 63
4.6.5.12 LOG (serial signal) Communication Stop (alarm code P) or LOG (serial signal) Data Failure (alarm
code U).......................................................................................................................................................... 63
4.6.5.13 LOG Contact Failure (alarm code u)................................................................................................. 63
4.6.5.14 E5V Failure (alarm code r)................................................................................................................ 63
4.6.5.15 Gyro Compass does not Function, when Power Switch on the Operating Panel turned ON............. 64
4.6.5.16 Alarm is Activated at the Same Time when Power Switch Turned ON............................................. 64
4.6.5.17 Others................................................................................................................................................. 64
4.6.5.18 When Failures cannot be fixed On Board......................................................................................... 64
4.6.6 Fuse Replacement........................................................................................................................................ 65
4.6.6.1 Master Compass (Inverter fuse F1).....................................................................................................66
5 Appendices................................................................................................67
5.1 Drawings.................................................................................................................................................................67
5.1.1 Outline Control Unit (One Gyro Compass System)......................................................................................68
5.1.2 Operating Panel............................................................................................................................................ 69
5.1.3 Master Compass........................................................................................................................................... 70
5.1.4 Stand Alone Type Control Unit of One Gyro Compass System...................................................................72
5.1.5 Connection Diagram......................................................................................................................................73
5.1.6 Cable Diagram.............................................................................................................................................. 74
5.1.7 Installation Drawing....................................................................................................................................... 75
5.1.8 Terminal Board..............................................................................................................................................76
5.1.9 ITERM pwb................................................................................................................................................... 77
5.2 Periodic Check Tables........................................................................................................................................... 77
5.2.1 Periodic Check Table 1................................................................................................................................ 78
5.2.2 Periodic Check Table 2................................................................................................................................ 79
5.2.3 Periodic Check Table 3................................................................................................................................ 80
5.3 Information to be supplied to Alphatron Marine.................................................................................................... 80
5.4 Accessories............................................................................................................................................................ 80
4 | Contents
I Preface
The AlphaMidiCourse Gyro compasses have been designated for any size of vessel to enhance the navigation
capabilities and reliability. The gyro compasses eliminate the inconvenience and limitations of magnetic compasses,
and provide a variety of electrical outputs to supply accurate and consistent heading information to other navigational
equipment.
• The AlphaMidiCourse Compact gyro is designed for vessels with speeds of up to 50 knots.
• The AlphaMidiCourse complies with IMO A.424 (11) and Wheel Mark Specifications.
5 | Preface
I.3 Glossary
The meaning of standard definitions and terms as used in this manual are explained in the table of Definitions Table 1:
Table of Definitions on page 6.
Definition Explanation
External Heading Sensor General term for the Heading Detection Sensor for Magnetic Compass System,
Electronic Compass, GPS Compass, etc.
External Heading Sensor Optional unit to this system. It enables to completely backup several circuits of the
Signal Processing Unit repeater signal (step signal / serial signal) by attachment of this unit when connected to
the external sensor.
Fixed Error Error between this system and keel line depending on the installation.
Last Azimuth This system can set and detect last azimuth of previous stop time. According to this
operation, system settling time can be reduced when started the system again.
Leveling operation Operation to keep the sensor horizontal
Magnetic Compass System The heading detector is mounted on the magnetic compass and detected heading signal
from the heading detector is sent out as repeater signal and serial signal.
Rate of Turn Speed of ship's turning
Sensitive Element Element to detect north of own ship
Speed Error Correction Gyro-compass generates error from the North depending on the speed and position
of ship's navigation. This system automatically calculates and corrects this error using
speed and position data.
Step Signal Three phase signal with resolution of 1/6°. Voltage is 24 V standard. 70 V / 35 V output
can be put out by expanding with the optional unit.
I.4 Storage
Observe the following items when storing:
1. Turn all power switches of this system to the OFF position to disconnect the power.
2. Storage temperature should be between –20℃ to +55℃.
3. Avoid a place with high humidity as much as possible.
4. Prevent the storage place from generating corrosive gas, breeding of bacteria such as mold or intrusion of insects
and small animals.
5. Cover the system with a plastic sheet, etc., when generation of dust is foreseen. When welding works, etc., are
carried out near this system, provide suitable protection to prevent damage caused by sparks, etc.
6 | Preface
II Caution
To safely install and operate this instrument, so as not to adversely affect the warranty, the WARNINGS and CAUTIONS
must be adhered to.
II.3 Cautions
• WARNING - Clarification
• Indicates potential risk of injury or death to users of the product.
• WARNING - Operations
• Improper operations caused by failure of this product, or malfunctions caused by operator's misunderstanding
may cause collision or grounding and may result in property damage and environmental pollution. Also, death
or serious injury may happen.
• Full attention must be paid in the use of this product by understanding its limitations in performance and
characteristics. Thoroughly familiarize yourself with the operation of this product.
• WARNING - Operations
• Carefully observe the CAUTIONS and WARNINGS prior to starting up and operating this product.
• Read the Operator Manual of the automatic steering system carefully and prepare for the occurrence of
trouble or alarm in this product. Ensure the emergency steering method is well understood to quickly respond
to trouble.
• WARNING - Maintenance
• During maintenance or check of the product, touching internal parts may cause electric shock, because
the ship's power supply is still connected to the system distribution board, even if the main power switch of
this product is turned "OFF". Do not touch internal parts such as terminal boards, power supply unit, etc. If
necessary, disconnect the power cable from the ship’s distribution board. A warning label is attached to point
out this danger.
• WARNING
• Matters requiring attention in starting up and operations during progress are described in chapter Operations
and are punctuated with a CAUTION or a WARNING, which must be strictly observed.
• Attentively read the Operator Manual of the automatic steering system carefully preparing for occurrence of
trouble or alarm in this system. The emergency steering method should be well understood to easily respond
to failures, or alarms.
• WARNING - Power Supply Failure (alarm code 1)
• Pay full attention to avoid electric shock when checking the power supply.
• When checking fuses, turn "OFF" the power switch on the operating panel and further disconnect the power
cable from the ship’s distribution board before checking fuses.
7 | Caution
• WARNING - Inverter Failure (alarm code 3)
• When checking fuses, turn "OFF" the power switch on the operating panel and disconnect the power cable
from the ship’s Distribution Terminal Board.
• WARNING
• When checking fuses, turn "OFF" the power switch, and further disconnect the power cable from the ship’s
distribution terminal board.
• CAUTION - Clarification
• Indicates potential risk of damage to equipment.
• CAUTION - Prohibition
• Do not use insulation tester or other device to test system insulation as it will damage internal electrical
components. Always disconnect the wiring connected to this system before testing related power distribution
lines with such testers.
• CAUTION - General use
• This system displays Gyro Compass heading and outputs the heading information externally. Although the
safety design such as the alarm function against failure, etc., is provided, at the present time there is no
perfect safety design. In addition, as this system has many important functions, it is hard to say that any
one can use this system without failure. Failures or malfunctions of this system may cause distress, and
full attention should be paid in using this product. The use of this equipment does not absolve the user's
responsibility and obligation in practicing proper navigational techniques.
• Observe the following CAUTIONS:
• Always perform daily check to maintain normal system condition.
• When anomalies are detected as a result of daily checks, investigate and repair at once to restore to normal
conditions and request advice from Alphatron service engineer.
• When the alarm system is activated during use, always check to confirm the cause and reinstate.
• CAUTION - Types of Alarm
• When an alarm regarding GPS (alarm code "c" or "d") is activated and the Gyro Compass' True Heading has
not been determined, first turn the steering mode to "MANUAL", or "Non Follow Up", then determine the True
Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
• When an alarm regarding LOG (serial) (alarm code "P" or "U") is activated and the Gyro Compass' True
Heading has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then
determine the True Heading, because wrong heading information (repeater signal and serial signal) may be
sent out.
• When an alarm regarding LOG Contact (alarm code "u") is activated and the Gyro Compass' True Heading
has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then determine the
True Heading because wrong heading information (repeater signal and serial signal) may be sent out.
• When an alarm regarding the EXTERNAL HEADING SENSOR (alarm code "E", "F", "L" and "N") is activated,
the heading information immediately before the alarm was activated is sent. First turn the steering mode
to "MANUAL" or "Non Follow Up", and then determine the true heading. Once True Heading has been
determined, the system's heading is sent out.
• When the system is turned on, first turn the automatic steering system to "MANUAL" or "Non Follow Up" to
prevent course turning with larger angle.
• CAUTION - Start Up
• Start up this product after turning the automatic steering system to other mode than "AUTO".
• CAUTION - Setting Latitude Input
• Change of the latitude input system, or a large change of latitude value may cause a large change in the
True Heading. When on automatic steering, first turn the steering mode of the automatic steering system to
"MANUAL" to prevent a large change of course. Confirm the area around the ship is clear and turn to "AUTO"
steering again.
• CAUTION - Setting Latitude Input
• When an alarm regarding GPS (alarm code "c" or "d") is activated and the Gyro Compass' True Heading has
not been determined, first turn the steering mode to "MANUAL", or "Non Follow Up", then determine the True
Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
8 | Caution
• CAUTION - Setting Latitude Input
• When "GYRO" is selected for the latitude input system, latitude is automatically updated by the ship's speed
and the Gyro Compass True Heading. (When the ship's speed input system is "MANUAL", it is not updated
automatically.) During navigation, confirm once every two hours that the ship's actual latitude coincides with
the indicated latitude.
• CAUTION - Setting Latitude Input
• Press ACK/ENT switch (4) to complete the setting. Changed setting is not updated unless pressing ACK/ENT
switch (4).
• CAUTION - Setting Speed Input
• Change of the ship's input system or large change of ship's speed may cause large change of the True
Heading. When on automatic steering, first turn the steering mode of the automatic steering system to
"MANUAL" to prevent a large course change. Confirm the area around the ship is clear and turn to "AUTO"
steering again.
• CAUTION - Setting Speed Input
• When an alarm regarding GPS (alarm code "c" or "d") is activated and the Gyro Compass' True Heading has
not been determined, first turn the steering mode to "MANUAL", or "Non Follow Up", then determine the True
Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
• CAUTION - Setting Speed Input
• When an alarm regarding LOG (serial) (alarm code "P" or "U") is activated and the Gyro Compass' True
Heading has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then
determine the True Heading, because wrong heading information (repeater signal and serial signal) may be
sent out.
• CAUTION - Setting Speed Input
• When an alarm regarding LOG contact (alarm code "u") is activated and the Gyro Compass' True Heading
has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then determine the
True Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
• CAUTION - Setting Speed Input
• The setting of the ship's speed input system (and its values for "MANUAL") is automatically saved. When re-
starting, the previous ship's speed system setting is activated. When "MANUAL" is selected, stop after ship's
speed setting is set to zero knots. Also, when turning off and on again with "GPS" selected, confirm that GPS
is operating properly.
• CAUTION - Setting Speed Input
• Press ACK/ENT switch to complete the setting. Changed setting is not updated unless pressing ACK/ENT
switch.
• CAUTION - Setting "Rate of Turn Filter Constant"
• Press ACK/ENT switch to complete the setting. Changed setting is not updated unless pressing ACK/ENT
switch.
• CAUTION - Confirmation True Heading
• When the Gyro Compass' True Heading is set again, the repeater indication value and the serial signal Gyro
Compass True Heading will change by the altered angle. When on automatic steering, first turn the steering
mode of the automatic steering system to "MANUAL" to prevent a large course change. Confirm the area
around the ship is clear and turn to "AUTO" steering again.
• CAUTION - Confirmation True Heading
• Press ACK/ENT switch to complete the setting. Changed setting is not updated unless pushing ACK/ENT
switch.
• CAUTION - System Selection
• System selection (switching) may cause a large change of True Heading. When on automatic steering, first
turn the steering mode of the automatic steering system to "MANUAL" to prevent a large course change.
Confirm the area around the ship is clear and turn to "AUTO" steering again.
• CAUTION - Monitoring in Progress
9 | Caution
• Change of the ship's Speed Input System and the Latitude Input System, or large change of the ship's speed
and latitude, may cause a large change of the Gyro Compass True Heading. When on automatic steering,
first turn the steering mode of the automatic steering system to "MANUAL" to prevent a large course change.
Confirm the area around the ship is clear and turn to "AUTO" steering again.
• CAUTION - Confirmation of Latitude
• Change of the latitude input system or large change of the latitude may cause a large change of True
Heading. When on automatic steering, first turn the steering mode of the automatic steering system to
"MANUAL" to prevent a large course change. Confirm the area around the ship is clear and turn to "AUTO"
steering again.
• CAUTION - Confirmation of Ship Speed
• Change of the ship's speed input system or large change of the ship's speed may cause a large change of
True Heading. When on automatic steering, first turn the steering mode of the automatic steering system to
"MANUAL" to prevent a large course change. Confirm the area around the ship is clear and turn to "AUTO"
steering again.
• CAUTION - System Selection
• System selection (switching) may cause large change of True Heading. When on automatic steering, first turn
the steering mode of the automatic steering system to "MANUAL" to prevent a large course change. Confirm
the area around the ship is clear and turn to "AUTO" steering again.
• CAUTION - Operating Procedure Master Compass Switch (Option)
• DO NOT touch the Master Compass Power Switch while the Gyro Compass operates normally, to prevent
serious damage to the sensitive element, reduce the life cycle of the product, or unexpected problems. The
Master Compass Power Switch must be operated only when the master compass is in abnormal condition.
• CAUTION - Alarms
• When the following alarms are activated, the heading information from this system may not be sent at all,
or may have a large error. All units operated by the heading information from this system (in particular, the
automatic steering system, etc.) should be operated immediately according to the individual emergency
operating procedure.
• CAUTION - Corrective Measures GPS Communication Failure
• When an alarm related to GPS (alarm code "c" or "d") is activated and the Gyro Compass' True Heading has
not been determined, first turn the steering mode to "MANUAL", or "Non Follow Up", then determine the True
Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
• CAUTION - Corrective Measures GPS Communication Failure
• Determination of the True Heading may cause large change of sent heading information. During automatic
navigation, great care should be taken, because large course changes may have happened.
• CAUTION - Corrective Measures EXTERNAL HEADING SENSOR Communication Failure
• When an alarm regarding the EXTERNAL HEADING SENSOR (alarm code "E", "F", "L" and "N") is activated,
the heading information (repeater signal and serial signal) immediately before the alarm generated is sent.
First turn the steering mode to "MANUAL" or "Non Follow Up", and then determine the True Heading. Once
True Heading has been determined, the system's heading is sent out.
• CAUTION - Corrective Measures EXTERNAL HEADING SENSOR Communication Failure
• Determination of the True Heading may cause large change of sent heading information. During automatic
navigation, great care should be taken, because large course changes may have happened.
• CAUTION - Corrective Measures LOG Communication Failure
• When an alarm regarding LOG contact (alarm code "u") is activated and the Gyro Compass' True Heading
has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then determine the
True Heading because wrong heading information (repeater signal and serial signal) may be sent externally.
• CAUTION - Corrective Measures LOG Communication Failure
• Determination of the True Heading may cause large change of sent heading information. During automatic
navigation, great care should be taken, because large course changes may have happened.
• CAUTION - Corrective Measures LOG Contact Communication Failure
10 | Caution
• When an alarm regarding LOG Contact (alarm code "u") is activated and the Gyro Compass' True Heading
has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then determine the
True Heading because wrong heading information (repeater signal and serial signal) may be sent out.
• CAUTION - Troubleshooting
• When an alarm is activated, immediately confirm content of the activated alarm and take appropriate
measures. ●When a failure has been activated, confirm area around the ship is clear to perform check and
take appropriate measures in non-hazardous sea area, stopping the ship as a rule.
• CAUTION - Corrective Measures
• Before checking and replacing of fuses, and disconnecting / connecting of each unit, connector, printed
circuit, terminal cable, turn "OFF" the power switch of the operating panel, and disconnect the power cable
from the ship’s distribution board, etc. It may cause electric shock and failure if left in "ON" position.
• CAUTION - Failure Phenomena Corrective Measures
• Whenever the internal setting of the system is changed, follow instructions of the Alphatron Service Engineer.
• When another failure is activated than appeared in this clause, or a replaced fuse has blown again, turn
"OFF" the power switch of the operating panel, disconnect the power cable from the ship’s distribution board
and request repair from an Alphatron Service Engineer.
• When a failure has occurred and it has not been repaired according to this clause, turn "OFF" the power
switch of the operating panel and request an Alphatron Service Engineer to repair it on making a call to port.
Even if it has been repaired, request an Alphatron Service Engineer to check it.
• CAUTION - Rotor Level Failure (alarm code 6)
• Turn OFF the power switch.
• CAUTION - Zero Cross Failure (alarm code 8)
• Determination of the Gyro Compass True Heading when alarm code 8 is activated, may cause a large
change of the True Heading. During automatic navigation, take great care, because a large course change
may have happened.
• CAUTION - Master Compass Heading Failure (alarm code G)
• When an alarm code G is activated, the Gyro Compass True Heading may have an error. New input of the
True Heading may cause a large change of the True Heading. When on automatic navigation, first turn the
steering mode to "MANUAL", then determine the True Heading to prevent turning course with larger angle.
Confirm area around ship is clear and turn to "AUTO" steering again.
• CAUTION - The Gyro Compass does not operate, when turned ON and the power switch on the operating
panel is turned ON.
• Be aware of electric shock when checking the main power supply.
• When checking fuses, turn OFF the power switch on the operating panel and disconnect the power cable
from the ship’s distribution board before checking fuses.
• CAUTION - Not all repeaters operate
• When checking fuses, turn OFF the power switch, and disconnect the power cable from the ship’s distribution
terminal board.
• CAUTION - No repeaters operate
• When checking fuses, turn OFF the power switch, and disconnect the power cable from the ship’s distribution
board.
• CAUTION - Maintenance and check
• Main units of this system consist of electronic circuits of high reliability. If a failure occurs, perform the check
and maintenance as described in this chapter and correct the fault(s) to prevent further risk of failure and to
maintain the system's performance. Failure to carry this out, the detection of the failure sign will be delayed
and may cause accidents such as collision or grounding.
11 | Caution
III Introduction
This Gyro Compass provides increased Rate of Turn and a broad range of input/output signals.
• WARNING - Operations
• Improper operations caused by failure of this product, or malfunctions caused by operator's misunderstanding
may cause collision or grounding and may result in property damage and environmental pollution. Also, death
or serious injury may happen.
• Full attention must be paid in the use of this product by understanding its limitations in performance and
characteristics. Thoroughly familiarize yourself with the operation of this product.
• CAUTION - General use
• This system displays Gyro Compass heading and outputs the heading information externally. Although the
safety design such as the alarm function against failure, etc., is provided, at the present time there is no
perfect safety design. In addition, as this system has many important functions, it is hard to say that any
one can use this system without failure. Failures or malfunctions of this system may cause distress, and
full attention should be paid in using this product. The use of this equipment does not absolve the user's
responsibility and obligation in practicing proper navigational techniques.
• Observe the following CAUTIONS:
• Always perform daily check to maintain normal system condition.
• When anomalies are detected as a result of daily checks, investigate and repair at once to restore to normal
conditions and request advice from Alphatron service engineer.
• When the alarm system is activated during use, always check to confirm the cause and reinstate.
It has the following features:
1. Automatic speed error correction.
2. Digital signal processing conform International Standards IEC61162.
3. Long service life.
This system has been designed to build an I - System : One gyro compass system.
Depending on the output signal the following type is provided: Step type : System mainly uses the step signal (repeater
signal).
12 | Introduction
• When an alarm regarding LOG Contact (alarm code "u") is activated and the Gyro Compass' True Heading
has not been determined, first turn the steering mode to "MANUAL" or "Non Follow Up", then determine the
True Heading because wrong heading information (repeater signal and serial signal) may be sent out.
• When an alarm regarding the EXTERNAL HEADING SENSOR (alarm code "E", "F", "L" and "N") is activated,
the heading information immediately before the alarm was activated is sent. First turn the steering mode
to "MANUAL" or "Non Follow Up", and then determine the true heading. Once True Heading has been
determined, the system's heading is sent out.
• When the system is turned on, first turn the automatic steering system to "MANUAL" or "Non Follow Up" to
prevent course turning with larger angle.
When the external heading sensor signal is connected to this system (magnetic compass system, etc.), the repeater
operates as follows, when the system is switched, see System Selection on page 45:
• When "GYRO" is selected: The step signal is sent by the Gyro Compass True Heading.
• When "EXT" is selected: The step signal is sent by the True Heading of the external heading sensor.
13 | Introduction
III.6 Timer Start
The Gyro Compass can be automatically started according to date and time set for the departure.
Note It can be set up to one month maximum.
For setting up the departure date and time, operate according to Set Timer Starting Time on page 39 in chapter
Operations.
14 | Introduction
1 Installation Instructions
This chapter explains the configuration, specifications and structure of this system.
1. Select a mounting location where the deck is horizontal, flat, has little vibration and pitch/roll is as small as possible.
Note Mounting location should have sufficient space for installation and servicing. Refer dimensional
drawing Figure 48: Installation Drawing on page 75.
2. Position the compass on or parallel to the vessel's horizontal center line, with the bow indication on the top of the
case pointing towards the vessel's bow.
3. Use the datum line in the front and back of the compass to line up the unit.
Note be sure to install all equipment cables more than 5m away from radio equipment feeders.
4.
Connect terminals marked with the ground terminals of the vessel.
Note Shielded end of shielded cable to be finished close to the terminal board and connect to the ground
terminals of the vessel.
5. Do NOT use a megger for any tests!
6. Ensure sufficient servicing space around the gyro compass. Refer dimensional drawing Figure 48: Installation
Drawing on page 75.
15 | Installation Instructions
Special guide pins are required for installation of the sphere into the phantom ring.
Figure 3: Unpacking
16 | Installation Instructions
1.1.3 Fitting Master Compass Part 1
Fitting the Master Compass part 1, as shown in pictures labeled 008 to 011.
17 | Installation Instructions
1.1.5 Remove Parts from Master Compass Mounting Ring
Remove parts from Master Compass mounting ring as shown in pictures labeled 014 to 018.
18 | Installation Instructions
1.1.7 Unpacking of Sensitive Element Part 1
Unpack Sensitive Element as shown in pictures labeled 022 to 025.
Note Handle with care and keep packaging material for reuse when returning for servicing.
19 | Installation Instructions
1.1.9 Mounting of Sensitive Element Part 1
Mount the Sensitive Element as shown in pictures labeled 028 to 031.
20 | Installation Instructions
1.1.11 Filling with Damping Oil
Fill up container with Damping Oil as shown in pictures labeled 037 to 039.
21 | Installation Instructions
1.2 Name and Function of Each Unit
Names and functions of each unit.
1.3 Configuration
This system consists of the following units and the spare parts box.
1. Master Compass
2. Control Unit
3. Spare Parts box
For shipment, the sensitive element in the master compass is packed separately.
22 | Installation Instructions
1.4 Mounting the Master Unit
Mounting of the master compass unit is as shown in Figure 15: Mounting position on page 23.
1. Orientate the Inverter Unit at the back of the Master Compass to the Stern of the ship.
Note Install the Gyro Compass with in 5˚ accuracy in order to be able to apply a correction by loosening the
fastening bolts and fine tune placement by turning the Mater Compass.
2. Fasten the compass to the deck with the four bolts provided.
Note Locate the bolts in the center of the trails to be able to finely adjust the direction of the unit. With the aid
of the heading offset feature a small mounting offset may be made.
23 | Installation Instructions
1.5 Connecting the AlphaMidiCourse
Refer Connection Diagram and Cable Diagram for cable connections Figure 46: Connection Diagram on page 73,
Figure 47: Cable Diagram on page 74.
1. Connect power and signaling cables as indicated in the connection diagram.
2. Use wire straps to fasten cables.
CABLE SPECIFICATIONS - See Connection Diagram and Cable Diagram Figure 46: Connection Diagram on page
73, Figure 47: Cable Diagram on page 74.
Table 3:
24 | Installation Instructions
1.7 DIP Switch Settings
The AlphaMidiCourse Gyro Systems include several Dip Switch Settings.
With the exception of the two switches on the ICIF board in the Control Unit, no switches require to be set when installing
the system. These two switches have been set to configure the Control Unit to match the type of gyro system (Alphatron
Midi and Alphatron Midi HS) and to activate an external heading sensor.
Note These Dip Switch Settings are read when the system is started up. Any changes made while the system is
running will therefore not take effect before the system is restarted.
Dip Switch Setting Master Compass
25 | Installation Instructions
S1 Standard Details Function Read Remarks
Setting Timing
NO.7 [OFF] Master Compass [ON] : Master Compass is installed Start Up
Installation reversely 180˚
NO.8 [OFF] Do Not Touch *
26 | Installation Instructions
ICIF Standard Details Function Read Remarks
pwb S2 Setting Timing
NO.5 [OFF] NO5.[OFF] NO6. NO5.[ON] NO6. Start Up
Serial Signal [OFF] ; 1sec [OFF] ; 200msec
Transmit
NO.6 [OFF] Frequency NO5.[OFF] NO6. NO5.[ON] NO6.
IEC61162-1 ed.2 [ON] ; 100msec [ON] ; Invalid
(1sec)
NO.7 [OFF] Do Not Touch -
NO.8 [OFF] System Select [OFF] : no [ON] : yes Start Up
Information
Contact
27 | Installation Instructions
IOPT Standard Details Function Read Remarks
pwb Setting Tuning
NO.5 [OFF] HDT / THS [OFF] : HDT [ON] : THS Start Up
sentence
NO.6 [OFF] Do Not Touch -
28 | Installation Instructions
2 Operation
In this chapter, procedure of operation, starting and stopping of this system are explained. Before operation, confirm that
each unit of the master compass and the control unit are properly installed.
• WARNING
• Matters requiring attention in starting up and operations during progress are described in chapter Operations
and are punctuated with a CAUTION or a WARNING, which must be strictly observed.
• Attentively read the Operator Manual of the automatic steering system carefully preparing for occurrence of
trouble or alarm in this system. The emergency steering method should be well understood to easily respond
to failures, or alarms.
For the automatic steering system, carefully read the related Operator Manual in separate volume supplied by the
manufacturer and perform appropriate preparation and handling before its operations.
No. Name
1 Operating panel
2 Power switch
3 Name plate
29 | Operation
2.2 Explanation of the Operating Panel
DISP switch Select the displayed item and the displayed data.
1. Press to display data in order.
2. Press DISP and ACK/ENT simultaneously to display data in reverse order.
3. Refer Data and Mode Display for displayed text.
ACK/ENT switch Determines the changed data and the changed input system.
Press to stop alarm buzzer when an alarm has been activated.
30 | Operation
GYRO switch System selection switch (Gyro).
1. Press to select required system.
2. "GYRO" system is select.
3. For system selection, refer to System Selection on page 45
Data Display 4 figures, 7 segments red LED : Data is displayed. (Figure 42: Operating Panel on page
69)
Mode Display 3 figures, 7 segments green LED: Type of data is displayed. (Figure 42: Operating Panel on
page 69)
Note When the rotor is in stopped situation, the dot at right end of the mode
indicator is lit.
Note When the rotor is running, it is blinking.
Note ¹ Selectable system is different depending on the system type connected to this system.
Explanation of Display:
Press
DISP
1 True Bearing 1: *** S.S.G = Steering.Sensor.Gyro-compass
***.* S.S.E = Steering.Sensor.External sensor
S.S.G or S.S.E or GYt Gyt
31 | Operation
2 True Bearing 2: *** ESt = External Sensor true bearing
***.* GYt = Gyro-compass true bearing
ESt or GYt
Note When H.Sd (MANUAL) was selected, as the latitude is displayed in the Data Indicator, press ▼or▲ to
set the latitude and press ACK/ENT again. The herein after calculated latitude by the ship's speed and the
True bearing is indicated by using the manually entered latitude.
32 | Operation
2.2.4 Setting of the Rate of Turn Filter Constant
1. Press the SET button when the Rate of Turn Filter Constant is changed.
2. Press ▼or▲ to select the Filter Constant.
Note The Filter Constant can be set to 0.5, 1 or 2 through to 10 in 2second steps.
Note When a GPS communication failure, LOG (serial signal) communication failure, or LOG (contact) failure
is generated, the data indicator is blinking. If "GYRO" system is selected at the time, operate according to
Corrective Measures GPS Communication Failure on page 51 is activated, Corrective Measures LOG (serial
signal) Communication Failure on page 51 is activated, or Corrective Measures LOG (contact) Failure on
page 52 is activated, in chapter Operations, because the True Heading determination is required.
Note When communication failure with "the external heading sensor" is generated, the data indicator is blinking.
If "External heading sensor" system is selected at the time, operate according to Corrective Measures External
Heading Sensor Communication Failure on page 51 is activated, because the True Heading determination is
required.
33 | Operation
2.3.2 True Heading 2
If the True Heading of the sensor is not selected as system, either the Gyro Compass true heading or the external
heading sensor True Heading, is displayed.
Note When a communication failure with "External heading sensor" is generated, the data indicator is blinking.
2.3.4 Latitude
Current ship Latitude is displayed. See example: Present Latitude is 36 degree 50 minutes North.
Note When a GPS communication failure is generated, the data indicator starts blinking.
34 | Operation
2.3.5 Ship Speed
Current Ship Speed is displayed. See example: Present Speed input system is "GPS".
Note When a GPS communication failure is generated, the data indicator starts blinking.
Note When a LOG (contact) failure is generated, the data indicator starts blinking.
Note When a LOG (serial) failure is generated, the data indicator starts blinking.
Note The Data indicator shows bar indication (blinking) until the master Gyro Compass starts to follow up, or
when "External heading sensor" system is selected.
Note When the ship makes a left turn, the Mode indicator shows a minus sign (-), which is indicated in the far
right space.
35 | Operation
2.3.7 Alarm Content
An alarm activated in the Gyro Compass is displayed by an alarm code. For the alarm code indication, refer to Alarm on
page 47.
When there are no alarms, the display indication is as shown:
When 4 alarm codes are displayed at the same time and the dot in fourth place is not present, means more than 5
alarms were activated.
Example: When alarms of alarm code 1, 2, 3, c and d were activated in order.
In this case, not-indicated alarm code can be confirmed by pressing ▲ switch as shown below.
36 | Operation
2. Setting (after start-up)
• Latitude setting: Confirm the latitude indication and set again if necessary.
• Speed setting: Confirm the speed indication and set again if necessary.
• Repeater synchronization: Synchronize each repeater.
3. Setting (Just before departure, or 6 hours or more after starting)
• Item 2 above: Reconfirm.
• Heading error correction: Fixed error can be corrected in output heading if necessary.
4. Alarm
If any alarm is activated, check the alarm code and press ACK/ENT switch.
5. System selection( Gyro-compass to be selected normally)
37 | Operation
System selection (switching) may cause large change of the True Heading.
1. During automatic steering, first turn the steering mode of the automatic steering system to "MANUAL" to prevent
large change of course.
2. Confirm surrounding area of ship is clear and turn to "AUTO" steering again.
• Select the Gyro Compass: While pressing ACK/ENT switch press GYRO switch.
• Select the external heading sensor: While pressing ACK/ENT switch press GYRO switch.
Repeater synchronization: Synchronize the each repeater indication with the selected True Heading
information¹.
Note ¹ When repeater is a serial signal type, this operation is not required because it will synchronize
automatically. However, confirm that the indicated value coincides with "the True Heading" selected
by this system after the repeater switch is turned "ON".
6. Stop
Turn each repeater switch to OFF and turn the Power Switch on the Gyro Compass operation panel to OFF. The
Gyro Compass stops.
2.5.1 Start
Turn power on.
1. Press the Power Switch on the operating panel.
Note System software version number of the Control Unit and the Master Compass are displayed in order,
as shown below.
38 | Operation
2.5.2 Set Timer Starting Time
After turning ON the power and the software version number indicates FINISHED, the display automatically shows
current date and time¹.
Note ¹ In cases where this function is not included, after indicating software version, it will display START
HEADING.
The following example shows that current date and time is 9 am of the day 22.
Note Only push ACK/ENT switch, if the current date and time are not changed.
Note When the current date and time is not displayed, the previously set departure date and time is
displayed in the data indicator.
Indication automatically moves back to START heading setting.
5. The set departure date and time are displayed for 3 seconds after the start heading setting. Then, all indications are
extinguished except the power switch and the timer starts.
Note This system will start automatically when finishing last azimuth operation and turns to the set heading 4
hours before the set date and time.
39 | Operation
Figure 26: Start Heading
INFO:
40 | Operation
Figure 28: Set Latitude Input
4. Press ACK/ENT switch to confirm.
5. Press switch ▲, or ▼, when GYRO is selected, to select the latitude.
6. Press ACK/ENT switch to confirm.
The calculated latitude by ship's speed and True Heading is indicated.
Prior to synchronization of the Master Compass carry out the Repeater Stepper Output Check (Test Mode B).
To stop the master compass. See Turning the Gyro Compass OFF on page 52. The phantom ring starts rotating 360˚.
The Sensitive Element rotor should have stopped spinning completely (approx. 4 minutes), for preparation of the various
tests and adjustments.
1. Press the DISP + SET buttons on the operating panel simultaneously.
2. Press the POWER switch (Test Mode B).
3. Set 0˚, 90˚, 180˚ and 270˚ by pressing the ▼ ▲ buttons and press ACK/ENT.
Note Step signals reception instrument (repeater compass) should follow up within 0.5˚.
41 | Operation
2.5.6 Settling Time
The time to "SETTLE" takes approx. 3 hours maximum depending on the starting condition.
INFO: The example shows when GPS has been selected for the ship's input system.
42 | Operation
Figure 31: MANUAL Input System
INFO:
43 | Operation
Figure 35: Rate of Turn filter constant
2. Press SET switch When Rate of Turn Filter Constant has changed.
INFO:
Note The “Filter Constant” can be set to 0.5, 1 or 2 through to 10 in 2 seconds intervals.
INFO:
44 | Operation
Figure 37: Confirmation True Heading
Note The offset displayed is cleared when the system is turned off, or when the master compass has passed
through the reference angle of the master compass heading.
4. Press ACK/ENT switch to confirm.
Note When the repeater is a serial signal type, this operation is not required, because it will synchronize
automatically. However, confirm that the value displayed coincides with "the True Heading" selected by this
system, after the repeater switch is turned "ON".
2. Press System Selection Switch GYRO together with ACK/ENT switch to select GYRO System.
• In the gyro compass system, press System Selection Switch GYRO together with ACK/ENT switch on the
operating panel to select the Gyro Compass system.
• Press the system selection switch EXT switch together with the ACK / ENT switch to select the "External heading
sensor" system, .
Note When a change of system has been selected, it buzzes shortly three times.
3. Synchronize the repeater indication connected to this system with the selected system's heading.
4. Turn "ON" the repeater switch.
Note For steps 3 and 4 applies that, when the repeater is a serial signal type, this operation is not required,
because it will synchronize automatically However, confirm that the indicated value coincides with "the True
Heading" selected by this system after the repeater switch is turned "ON".
45 | Operation
Perform monitoring while running as follows:
Note When a failure is activated in the system, the alarm indicator blinks and buzzes.
Note If the alarm indicator lamp is still on after pressing the ACK/ENT switch, the failure continues.
Note If the failure is only momentarily, the alarm indicator lamp extinguishes at the same time the ACK/ENT
switch is pressed.
4. Take appropriate action according to Alarm on page 47 conditions.
Note When "GPS" is selected as the latitude input system, the latitude obtained by GPS is displayed.
Note When "GYRO" is selected as the latitude input system and other than "MANUAL" is selected as the
ship's speed input system, the latitude is automatically updated.
• Confirm the displayed value every time when berthing (or at anchor) and in two hour intervals when GYRO has been
selected.
Note If there is a difference with the ship's actual latitude, set it again according to Set Latitude Input System
on page 40.
46 | Operation
2.8 Operation Procedure of Master Compass Power Switch (Option)
• CAUTION - System Selection
• System selection (switching) may cause large change of True Heading. When on automatic steering, first turn
the steering mode of the automatic steering system to "MANUAL" to prevent a large course change. Confirm
the area around the ship is clear and turn to "AUTO" steering again.
• CAUTION - Operating Procedure Master Compass Switch (Option)
• DO NOT touch the Master Compass Power Switch while the Gyro Compass operates normally, to prevent
serious damage to the sensitive element, reduce the life cycle of the product, or unexpected problems. The
Master Compass Power Switch must be operated only when the master compass is in abnormal condition.
With the optional Master Compass Power Switch the running of the compass can be stopped and the output of heading
information to the external heading sensor can be changed, if connected. This minimizes the loss of heading signal when
any abnormal condition or failure occurs in the master compass. The Master Compass Power-off Switch is located inside
the optional Power Supply Unit.
When any abnormal condition or failure occurs in the master compass, operate the Gyro Compass as follows:
• CAUTION
• DO NOT turn the main power-on switch on the operation panel to OFF.
Note Although the alarm code「3」or「A」will appear and be kept indicating, the output with the external
heading sensor selected will be transmitted and kept on.
Note changeover to the Gyro Compass heading should be done in about three hours after re-starting the
Gyro Compass.
6. Synchronize the heading of each repeater with the heading of the Gyro Compass, once the heading information is
changed on the Gyro Compass
2.9 Alarm
• CAUTION - Alarms
• When the following alarms are activated, the heading information from this system may not be sent at all,
or may have a large error. All units operated by the heading information from this system (in particular, the
automatic steering system, etc.) should be operated immediately according to the individual emergency
operating procedure.
When an alarm is activated, the buzzer will provide an audible alarm and an alarm code will be displayed in the indicator.
1. Confirm alarm code and press ACK/ENT switch to stop buzzer, when an alarm has been generated.
47 | Operation
Note If the alarm occurs only momentarily, the alarm indicator extinguishes by pressing the ACK/ENT
switch.
Note When the alarm indicator did not extinguish by pressing the ACK/ENT switch, the alarm conditions
continues.
2. Take appropriate actions referring to Troubleshooting on page 59, when the alarm conditions continue and confirm
the alarm code.
Is displayed when the power supply for this system was lost.
2. Power supply unit failure.
Is activated when the control unit of the power supply shows over current or over voltage, or the power supply output
falls away.
3. Inverter failure.
Is activated when the inverter unit in the master compass shows over current or over voltage.
4. Rotor level failure.
Is activated when reference angle (zero cross angle) of the master compass heading can not be detected properly, or
a failure is generated in the heading calculation.
6. System communication failure (1).
Is activated when a failure is generated in the communication from the master compass to the control unit.
7. System communication failure (2).
48 | Operation
Is activated when a failure is generated in the communication from the control unit to the master compass.
8. GPS communication break.
Is activated when the serial signal from GPS stops, or GPS operation stops. When this alarm is activated, operate
according to Corrective Measures GPS Communication Failure on page 51.
Note This alarm is activated only when "GYRO" is selected as the system selection and "GPS" is selected
as the ship's speed input system or the latitude input system.
9. GPS communication data failure.
Is activated when an failure is generated in the serial signal from GPS. When this alarm is activated, operate
according to Corrective Measures GPS Communication Failure on page 51.
Note This alarm is activated only when "GYRO" is selected as the system selection and "GPS" is selected
as the ship's speed input system or the latitude input system.
10. System internal communication failure (1) (Option).
Is activated when internal communication from the external heading sensor signal processing unit, built into this
system, to the Gyro Compass operation processing unit (in this system) has stopped.
Note When "External heading sensor" is selected as system, operate according to Corrective Measures
External Heading Sensor Communication Failure on page 51.
11. System internal communication failure (2) (Option).
Is activated when a failure is generated in internal communication from the external heading sensor signal processing
unit, built into this system, to the Gyro Compass operation processing unit (in this system).
Note When "External heading sensor" is selected as system, operate according to Corrective Measures
External Heading Sensor Communication Failure on page 51.
12. Master compass heading failure.
Is activated when a failure is generated in the monitor signal of the master compass heading.
13. External heading sensor communication stop.
49 | Operation
Is activated when the serial signal from the external heading sensor has stopped or the external heading sensor has
stopped operating.
14. External heading sensor data failure.
Is activated when a failure is generated in the serial signal from the external heading sensor.
Note When this alarm is activated, operate according to Corrective Measures External Heading Sensor
Communication Failure on page 51.
15. LOG (serial signal) communication stop.
Is activated when the serial signal from LOG (serial signal) has stopped, or LOG (serial signal) has stopped
operating.
Note This alarm is activated only when "GYRO" is selected in the system selection and "LOG (serial signal)"
is selected as the ship's speed input system.
16. LOG (serial signal) data failure.
Is activated when failure is generated in the power supply for the serial signal.
50 | Operation
2.9.2 Corrective Measures GPS Communication Failure
• CAUTION - Corrective Measures GPS Communication Failure
• When an alarm related to GPS (alarm code "c" or "d") is activated and the Gyro Compass' True Heading has
not been determined, first turn the steering mode to "MANUAL", or "Non Follow Up", then determine the True
Heading, because wrong heading information (repeater signal and serial signal) may be sent out.
• CAUTION - Corrective Measures GPS Communication Failure
• Determination of the True Heading may cause large change of sent heading information. During automatic
navigation, great care should be taken, because large course changes may have happened.
The True Heading, which currently is displayed and sent is the corrected value based on the corrected value immediately
before the GPS alarm was activated.
1. Select other mode than GPS, when GPS has been selected as the ship's speed input system.
2. Select other mode than GPS, when GPS has been selected as the latitude input system.
The True Heading indication is blinking showing the True Heading calculated, based on the changed ship's speed
and latitude
3. Press ACK/ENT switch to confirm True Heading.
The True Heading indication lights up and the True Heading sent is also confirmed.
51 | Operation
The Gyro Compass True Heading and the heading information sent out, which are currently displayed, is the corrected
value based on the ship's speed immediately before the alarm was activated.
1. Select other mode than "LOG (serial signal)" for the ship's speed input system. See Set Ship Speed Input System on
page 42
2. Press ACK/ENT switch to confirm True Heading, when the Gyro Compass true heading, calculated from the
corrected ship's speed, display is blinking in the indicator.
The True Heading indicator lights up and the True Heading sent out is also confirmed.
2. Press ACK/ENT switch to confirm True Heading, when the Gyro Compass true heading, calculated from the
corrected ship's speed, display is blinking in the indicator.
The True Heading indicator lights up and the True Heading sent out is also confirmed.
Note The sensitive element may be damaged, if the rotor brake is not activated.
52 | Operation
3 Specifications
Refer to the As Built plan kept aboard and table below.
53 | Specifications
No. Name Type Qty Mass Finish Remarks Dwg.
(kg) No.
1 GYRO COMPASS Alpha- - - - GENERAL
MidiCourse
INPUT SIGNAL
INPUT SIGNAL
SENTENCE
OUTPUT
SIGNAL
OUTPUT
SIGNAL
SENTENCE
2 INSTALLATION NOTES Alpha- - - -
MidiCourse
3 ENTER UNIT Alpha- - - -
WIRING DIAGRAMS MidiCourse
4 EXTERNAL FORM - - - -
1 MASTER COMPASS Alpha- 1 23 RAL -
MidiCourse 7012
Basalt
grey
2 CONTROL UNIT Alpha- 1 7 Wall mount type
MidiCourse
3 SPARE PARTS & TOOL 1 CLEAR
BOX
5 SPARE PARTS & TOOLS LIST - - - -
1 GYRO COMPASS 1 - -
54 | Specifications
A
BAUD RATE 4800 bps
DATA BITS 8 bits
PARITY none
STOP BITS 1
TRANSMIT FREQ. 1s
↑LAT.: ↑GPSQI:GPS
$-GLL,xxxx.xx,N,xxxx.xx,E∼*hh<CR><LF>
↑LAT.:
DATA NO.2
$-VTG,xx,T,xx,M,xx.x,N,xx,K*hh<CR><LF>
↑SPEED (knots)
55 | Specifications
*¹: Refer to type of Protocol.
*²: Type of Protocol can be selected for each circuit. (Refer to wiring diagram regarding number of circuits).
A B
BAUD RATE 4800 bps 38400 bps
DATA BITS 8 bits 8 bits
PARITY none none
STOP BITS 1 1
TRANSMIT FREQ. 1sec/200msec/100msec 20 ms
56 | Specifications
4 Maintenance
• WARNING - Maintenance
• During maintenance or check of the product, touching internal parts may cause electric shock, because
the ship's power supply is still connected to the system distribution board, even if the main power switch of
this product is turned "OFF". Do not touch internal parts such as terminal boards, power supply unit, etc. If
necessary, disconnect the power cable from the ship’s distribution board. A warning label is attached to point
out this danger.
Note Most parts used in the main sections of this system are electronic (electric) parts. Occurrence of
electronic parts trouble themselves is very seldom, and troubles in mounting sections of electronic (electric)
parts, being about to disconnect wires at roots or lead wires of electric parts, occur easily due to hull body
shock or resonance vibration. These are the points to be checked.
4. Record strange motions, smells, sounds and heat generation, etc. different from those that exist in normal operations.
5. Request repair from Alphatron Marine Service Engineer, or agent.
6. Have the system checked periodically by Alphatron Service Engineer, or agent.
7. Have the checklist table and the log book evaluated by the engineer.
57 | Maintenance
Note The trouble shooting and repair should be carried out by the engineer according to the results of the
checks of the faulty items.
Checked items are regarded as normal, or not, by comparing their condition as at installation time on the ship as a
standard.
1. Copy and use periodical check table (including operational check) [once a day], in the Appendix. See Figure 51:
Periodic Check Table 1 on page 78
2. Copy and use periodical check table (including operational check) [once a half year / once a year], in the Appendix.
See Figure 52: Periodic Check Table 2 on page 79
58 | Maintenance
Part Name Part No.
Belt 3107.9160
HRZC PWB 3107.9162
Inverter PWB 3107.9164
Slip Ring 3107.9166
Flexibel Wire (east) 3107.9168
Gpower PWB 3107.9170
4.6 Troubleshooting
When a failure occurs it may be corrected by following the steps contained in list below.
4.6.1 General
• CAUTION - Troubleshooting
• When an alarm is activated, immediately confirm content of the activated alarm and take appropriate
measures. ●When a failure has been activated, confirm area around the ship is clear to perform check and
take appropriate measures in non-hazardous sea area, stopping the ship as a rule.
Two things must be considered when a failure has become apparent in this system, or in the connected external
equipment:
1. An alarm is displayed in this system.
2. A failure exists in part, or in all functions of this system.
When the following alarms are displayed, the cause may When the following alarms are displayed, the cause may
be in the external equipment, or the connected line. be in this system.
E-1 E-n E-2 E-G
E-c E-P E-3 E-r
E-d E-U E-6
E-E E-u E-8
E-F E-A
E-L E-b
59 | Maintenance
2. Tools (instruments) required for checking:
• Minus head screw driver and general tools
• Circuit tester
60 | Maintenance
INFO:
3. Contact Alphatron Marine service engineer, or agent, immediately after checking steps 1 and 2 above.
61 | Maintenance
Note Data Display will be blinking.
Note Set True Heading again according to Confirmation of True Heading on page 44, if the determined True
Heading has an error.
3. Contact Alphatron Marine, or agent, even when True Heading has been recovered.
External terminal board of the master compass: MTTRM, PWB, TB2, MR+ / -
External terminal board of the control unit: GTERM, PWB, TB1, MR+ / -
4.6.5.8 GPS Communication Stop (alarm code c) or Failure of GPS data (alarm code d)
1. Select other mode other than "AUTO" of the automatic steering system.
2. Confirm that GPS operates properly.
Note Operate GPS according to "GPS Operator Manual", if it does not operate properly.
3. Change the input system according to Corrective Measures GPS Communication Failure on page 51, if it was not
recovered after executing step 2.
4. Contact Alphatron Marine Service Engineer immediately, after checking steps 1 to 3.
62 | Maintenance
4.6.5.9 System Internal Communication Failure (1) (alarm code E) or System Internal Communication
Failure (2) (alarm code F)
1. Confirm that the external heading sensor signal processing unit of this system operates properly.
2. Contact Alphatron Service Engineer, or agent, after checking step 1.
4.6.5.11 External Heading Sensor Communication Stop (alarm code L) or External Heading Sensor
Data Failure (alarm code n)
4.6.5.12 LOG (serial signal) Communication Stop (alarm code P) or LOG (serial signal) Data Failure
(alarm code U)
63 | Maintenance
Note Refer to the As Built plan kept on board of the ship for the connected equipment.
2. Operate it according to the particular Operator Manual of the equipment, when a failure has been activated.
3. Contact Alphatron Marine Service Engineer, or agent, after checking steps 1 and 2.
4.6.5.15 Gyro Compass does not Function, when Power Switch on the Operating Panel turned ON.
• WARNING - Power Supply Failure (alarm code 1)
• Pay full attention to avoid electric shock when checking the power supply.
• When checking fuses, turn "OFF" the power switch on the operating panel and further disconnect the power
cable from the ship’s distribution board before checking fuses.
1. Confirm there is power on the power supply cable and the emergency power supply.
INFO: To confirm this, execute as in Power Supply Failure (alarm code 1) on page 60.
2. Check fuses if there is no problem with the power supply.
4.6.5.16 Alarm is Activated at the Same Time when Power Switch Turned ON
1. Turn OFF the power switch, when error code "3" and "A" are activated at the same time
2. Turn back ON after approx. 1 minute.
3. Check the fuse of the inverter, if the status does not change after step 1.
Note The fuse (F1 - 12A) is situated in the base of the master compass, see Master Compass on page
70.
4.6.5.17 Others
When failures and alarms, other than those mentioned before, are activated and when the replaced fuse has blown
again, take following actions:
1. Turn OFF the power switch on the operating panel.
2. Disconnect the power supply from the ship’s distribution board, etc.
3. Contact Alphatron Marine Service Engineer, or agent, immediately.
Note In such event, prompt service action is available when the alarm code is advised.
64 | Maintenance
4.6.6 Fuse Replacement
To replace a fuse when it has blown:
Note It will blow again, unless the cause is removed when replaced with the same capacity fuse and it
recovered for a while. Note that there is some characteristic dispersion for the same capacity fuse.
Note Confirm that the voltage at the following external terminal board is zero. To confirm this, perform action
as in Power Supply Failure (alarm code 1) on page 60.
F7 3.15A TB3-3 24B+ Power supply for ICIF and IOPT board (with Power
supply unit)
F8 6.3A TB2-1 24R+ Power supply for repeaters (with Power supply unit)
F9 10A TB3-5 24BT+ Emergency power supply (standard type)
65 | Maintenance
4.6.6.1 Master Compass (Inverter fuse F1)
Fuse F1 is located inside the fuse holder in the front and is ∅6.35x31,8mm . All other fuses are ∅5.2x20mm.
1. Press and turn the fuse holder edge counterclockwise with a screw driver to open the fuse holder.
2. Turn clockwise to close it, after fuse has been replaced.
66 | Maintenance
5 Appendices
The Appendix contains Drawings and Periodic Check Tables.
5.1 Drawings
Drawing Contents:
1. Outline Control Unit (One Gyro Compass System).
2. Operating Panel.
3. Master Compass.
4. Stand alone type Control Unit of One Gyro Compass System.
5. Connection Diagram.
6. Installation Drawing.
7. Terminal Board.
8. ITERM pwb.
67 | Appendices
5.1.1 Outline Control Unit (One Gyro Compass System)
68 | Appendices
5.1.2 Operating Panel
69 | Appendices
5.1.3 Master Compass
70 | Appendices
Figure 44: Open Gyro Compass
71 | Appendices
5.1.4 Stand Alone Type Control Unit of One Gyro Compass System
Figure 45: Stand alone type Control Unit of One Gyro Compass System
72 | Appendices
5.1.5 Connection Diagram
73 | Appendices
5.1.6 Cable Diagram
74 | Appendices
5.1.7 Installation Drawing
75 | Appendices
5.1.8 Terminal Board
Figure 49: Terminal Board
76 | Appendices
5.1.9 ITERM pwb
77 | Appendices
5.2.1 Periodic Check Table 1
78 | Appendices
5.2.2 Periodic Check Table 2
Check mark ○ : Normal,
△ : Normal after rework or repair
(example filling in)
Date checked Installation
completed on
'02.06.14
Inspector
service
engineer name
○○○○
Check items
a. Confirm tightness of
fixing screws in
mechanical sections and
○
connecting screws in the
terminal board.
(Re-tighten if loosened.)
b. Confirm connecting and
wire wearing conditions at
○
connecting wire mounting
points and wire bases
c. Confirm operating
conditions of switches,
○
and displayed state of
LEDs and indicators.
d. Confirm that warning
labels and other
indication labels are not
○
dirty or detached.
Clean if they become
dirty.
e. Items to be dealt with,
and item to be informed.
79 | Appendices
5.2.3 Periodic Check Table 3
Perform maintenance and check once a year.
5.4 Accessories
The following accessories may be added to the AlphaMidiCourse:
80 | Appendices
Repeater The repeater compass receives the ship’s heading
Compass bearing signal transmitted from the master compass
and remotely indicates the bearing.
The repeater (weight: 5 kg) has an analogue display
for the indication of the heading display. The case is
made of GRP (Glass fiber Reinforced Plastic, thus
corrosion free) and has a waterproof construction, able
to use on open deck.
The repeater (ø246,3 mm) will be delivered with 1.8
meter cable.
Repeater Stand The repeater stand (height: 1330 mm, weight: 25 kg)
can be used when a repeater compass is installed on
the deck.
It has a gimbal ring at the upper part of the stand to
support the repeater compass horizontally, even when
the wipe is rolling and pitching. The stand body is
made of GRP (Glass fiber Reinforced Plastic, thus
corrosion free) and has a waterproof construction, able
to use on open deck. At the middle part of the stand,
there is a switch for dimmer and illumination.
81 | Appendices
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