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EMCP 3 1 Generator Controller Set

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The key takeaways are that the EMCP 3.1 combines engine and generator control and monitoring with a single robust panel for quick access to controls, diagnostics and operating information. It features a graphical display, advanced engine monitoring, and stores set points and software in non-volatile memory.

The main features and benefits of the EMCP 3.1 are that it provides engine and generator controls, diagnostics and operating information via the control panel. It has a graphical display with adjustable backlight, advanced engine monitoring, stores set points in non-volatile memory and is compatible with both mechanical and electronic engines.

The main controls provided are auto/start/stop, engine cool-down timer, emergency stop and engine cycle cranking. The main indications are generator AC voltages and currents, engine RPM, battery voltage, engine hours, oil pressure, coolant temperature and a 20 event fault log.

EMCP 3

EMCP 3.1
GENERATOR SET
CONTROLLER

GENERAL DESCRIPTION FEATURES/BENEFITS


The Cat ® EMCP 3.1 combines engine and ● A 33 x 132 pixel, 24 mm x 95 mm, white backlit
generator control and monitoring with a single, graphical display denotes text alarm/event
robust panel for quick key access to engine and descriptions and is visible in all lighting
generator controls, diagnostics, and operating conditions.
information. Engine and generator controls, ● Textual display with multiple language capability,
diagnostics, and operating information are including character languages such as Arabic,
accessible via the control panel keypads. Chinese, and Japanese.
● Simultaneous viewing of AC L-L voltages
The EMCP 3.1 features a graphical display with
an adjustable backlight as well as an advanced and AC line currents or AC L-N voltages
and AC line currents.
engine monitoring system. These features add to
● User-friendly, convenient, customer
the sense of value and dependability that comes
programmability directs the customer to
with your purchase of Caterpillar products.
logical parameter groups (Ex. AC metering,
engine monitoring) for quick keypad access.
OPERATOR INTERFACE
● Set points and software are stored in nonvolatile
● Graphical display with positive image, memory, preventing loss during a power outage.
transflective LCD, adjustable backlight/contrast ● Compatibility with both mechanical and electronic
● Two LED status indicators (1 red, 1 amber) engines makes it versatile.
● Three Engine Control Keys and Status ● True RMS sensing ensures AC metering accuracy
Indicators (Run/Auto/Stop) of ± 2% for AC voltage and current.
● Lamp Test Key ● Three levels of security allow for configurable
● Alarm Acknowledgement Key operator privileges.
● Display Navigation Keys ● Single, standard 70-pin connector
● Two Shortcut Keys: Engine Operating Parameters
and Generator Operating Parameters

LEHE4048-01
EMCP 3.1
GENERATOR SET CONTROLLER

COMMUNICATION STANDARD FEATURES


● J1939 (Primary Data Link) CONTROLS
● Auto/Start/Stop
● Engine Cool-Down Timer
● Emergency Stop
ENVIRONMENTAL SPECIFICATIONS ● Engine Cycle Cranking

● ● Lamp Test
Environmentally sealed front face rated for IP56.
Resistant to chemical splash, including: diesel DIGITAL (LCD) INDICATION
fuel, engine oil and machine oil. ● Generator AC Voltage – 3 phase (L-L and L-N)
● Protection level IP22 on rear of controller ● Generator AC Current (per phase and average)
● Resistant to salt spray ● Generator Frequency
● Vibration: withstands 4.3G @ 24-1000 Hz ● Engine RPM
● Shock: withstands 15G ● Battery Voltage
● Monitoring Functionality and Controls Operational ● Engine Hours
from –40° C to 70° C (–40° F to 158° F)
● Engine Oil Pressure
● Display Operational from –20° C to 70° C
● Engine Coolant Temperature
(–4° F to 158° F)
● Twenty (20) Event Fault Log
● Storable from –40° C to 85° C (–40° F to 185° F)
● 0 to 95% Humidity, non-condensing from 30° C Notes:
to 60° C (86° F to 140° F) 1. Temperature indications are viewable in either
°C or °F (operator selectable).
2. Pressure indications are viewable in psi, kPa,
or bar.
STANDARDS
● UL 508 Listed
● CSA C22.2 No.100, 14, 94
● Complies with all necessary standards for
CE Certification
98/37/EC Machinery Directive
– BS EN 60204-1 Safety of Machinery
89/336/EEC EMC Directive
– BS EN 50081-1 Emissions Standard
– BS EN 50082-2 Immunity Standard
73/23/EEC Low Voltage Directive
– EN 50178 LVD Standard
● ISO3046, ISO8528
● IEC529, IEC60034-5, IEC61131-3
● MIL STND 461

LEHE4048-01 2
EMCP 3.1
GENERATOR SET CONTROLLER

STANDARD FEATURES (CONT’D)


WARNING/SHUTDOWN INDICATION RELAY OUTPUTS (6 TOTAL)
● Overcrank ● Starter Motor
● High Coolant Temperature Warning/Shutdown ● Fuel Control
● Low Oil Pressure Warning/Shutdown ● 4 Programmable
● Overspeed Relay outputs can be programmed for various
● High/Low Battery Voltage operating conditions including: Air Shut-off, or
● Emergency Stop Activated Pre-lube, Common Alarm, Common Shutdown,
● Control NOT in AUTO Common Warning, Engine Running, Crank Alert,
Notes: and Idle/Rated.
● Warning condition activates common alarm Relays are rated for 2A @ 30 VDC and consist of
output signal and common flashing yellow 6 Form A (Normally Open) contacts. Two of the
indicating lamp. programmable outputs are Form C (Normally
● Shutdown condition activates common shut Open and Normally Closed) contacts.
down output signal and common flashing Note: These are only rated for DC.
red indicating lamp. Note: The number of programmable Relay Outputs
● Warning/Shutdown conditions result in text may vary based on specific package configuration.
message on EMCP 3 display. Refer to Engine Installation Guide for specific
DIGITAL INPUTS (6 TOTAL) engine application.
● Emergency Stop SENSOR INPUTS
● Remote Start ● Engine Speed (Magnetic Pick-up)
● 4 Programmable ● Engine Oil Pressure (0-2 k Ω resistive sender,
Digital inputs can be programmed for various 1 or 2-wire) – MUI Engines only
alarm, shutdown, and status conditions including: ● Engine Coolant Temperature (0-2 k Ω resistive
● Low Fuel Level sender, 1 or 2-wire) – MUI Engines only
● High Fuel Level
● Fuel Leak Detected
● High Exhaust Temperature
● Air Damper Closed
● Circuit Breaker Open/Closed
● Low Engine Oil Level
● Low Coolant Level
● Low Starting Air Pressure
● Low/High Ambient Air Temperature
● Spare Fault #1-6
Inputs can be programmed for either high or low
activation using programmable Normally Open
or Normally Closed contacts.
Note: The number of programmable Digital Inputs
may vary based on specific package configuration.
Refer to Engine Installation Guide for specific
engine application.

LEHE4048-01 3
EMCP 3.1
GENERATOR SET CONTROLLER

AVAILABLE LOCAL DISPLAY LANGUAGES

• Arabic • Italian
• Czech • Latvian
• Danish • Lithuanian
• Dutch • Norwegian
• Estonian • Polish
• Finnish • Portuguese
• French • Russian
• German • Slovak
• Greek • Slovene
• Hungarian • Spanish
• Icelandic • Swedish
• Turkish
Note: Displays contain 2 languages
(English and Local)

EMCP 3.1 GENSET CONTROLLER


308 mm

247 mm

57 mm

Information contained in this publication may be considered confidential. www.cat-ElectricPower.com


Discretion is recommended when distributing.
Materials and specifications are subject to change without notice. © 2005 Caterpillar
LEHE4048-01 (09-05) CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” as well as corporate and product All Rights Reserved.
identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A.

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