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    03 Product Overview

    Uploaded by

    Mamdouh Elhanafy
    This document provides an overview of Superior Compressors' product line including their compressor models, cylinders, and capacity control devices. It describes their current compressor models including specifications like stroke, frame size, horsepower ratings, and maximum intermittent rating. It also provides details on their WG compressor model including standard equipment, dimensions, features and torque specifications. Finally, it summarizes their compressor cylinder offerings noting standard sizes and material options and provides an overview of their capacity control devices.

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    03 Product Overview

    Uploaded by

    Mamdouh Elhanafy
    113 views44 pages
    This document provides an overview of Superior Compressors' product line including their compressor models, cylinders, and capacity control devices. It describes their current compressor models including specifications like stroke, frame size, horsepower ratings, and maximum intermittent rating. It also provides details on their WG compressor model including standard equipment, dimensions, features and torque specifications. Finally, it summarizes their compressor cylinder offerings noting standard sizes and material options and provides an overview of their capacity control devices.

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    This document provides an overview of Superior Compressors' product line including their compressor models, cylinders, and capacity control devices. It describes their current compressor models including specifications like stroke, frame size, horsepower ratings, and maximum intermittent rating. It also provides details on their WG compressor model including standard equipment, dimensions, features and torque specifications. Finally, it summarizes their compressor cylinder offerings noting standard sizes and material options and provides an overview of their capacity control devices.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    113 views44 pages

    03 Product Overview

    Uploaded by

    Mamdouh Elhanafy
    This document provides an overview of Superior Compressors' product line including their compressor models, cylinders, and capacity control devices. It describes their current compressor models including specifications like stroke, frame size, horsepower ratings, and maximum intermittent rating. It also provides details on their WG compressor model including standard equipment, dimensions, features and torque specifications. Finally, it summarizes their compressor cylinder offerings noting standard sizes and material options and provides an overview of their capacity control devices.

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    © All Rights Reserved
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    of 44

    Product Overview

    Superior Compressors

    Imagination at work
    Current Products

    CFA
    RAM Frame
    MH Frame
    WH Frame
    WG Frame
    Compressor Cylinders
    Superior Reciprocating Compressors

    MAX IRL
    STROKE FRAME RATING
    MODEL THROWS In (mm) HP (KW) RPM LBF. (KN)

    CFA 2&4 3” (76) 580 (433) 1800 13,000 (57.8)


    RAM 2&4 5” (127) 2375 (1771) 1500 40,000 (178)
    MH 6 2/4/6 6” (152) 5400 (4027) 1200 52,000 (231)
    WH 6 2/4/6 6” (152) 5400 (4027) 1200 65,000 (289)
    WH 7 2/4/6 7” (178) 5100 (3803) 1000 65,000 (289)
    WG 6 2/4/6 6” (152) 9000 (6711) 1200 75,000 (334)
    WG 7 2/4/6 7” (178) 7500 (5593) 1000 75,000 (334)
    Superior WG Compressor

    1999
    Standard Equipment
    Frame: One piece, cast iron heavily Crosshead Guide: Removable, cast
    ribbed casting with tie bolt construction. iron, heavily ribbed, with integral
    Aluminum top covers and cast iron end distance piece. Uses O-rings for sealing.
    covers. Aux. distance piece also available.
    Crankshaft: Open die forged from a Lubrication System: Crankshaft gear-
    solid billet of heat-treated ASTM A 668 driven oil pump, system relief valve,
    Class L steel, fully machined and crankcase strainer, spin-on type full-flow
    balanced. Centerline from bottom of oil filter, filler / breather, oil level sight
    frame is 22 in. (558mm). gauge, and oil pressure gauges.
    Pressurized suction cylinder lubrication
    Bearings: Precision, split-shell, steel system which includes; stainless steel
    backed, tri-metal, main and connecting tubing and fittings, divider block, and
    rod bearings. Held in place by 4 bolt lubricator flow meter and no-flow shut-
    ductile iron bearing caps. Bearings have down.
    an 8”(203mm) I.D.
    Connecting rods: Closed die forged SAE Special tools needed for field
    4140 , heat-treated, precision machined, maintenance.
    H-section, rifle drilled for pin lubrication.
    Crosshead: Ductile iron, 13.75 in. (349
    mm) diameter, with replaceable tri-metal
    12.0 in. (305 mm) length shoes, and using
    a taper-locked 4.625 in. (117 mm)
    diameter crosshead pin.
    WG6
    WG7
    WG6 and WG7
    Simplicity and Flexibility

    Components required to convert from 6” to 7” stroke:

    Crankshaft Crosshead Guide


    WG
    Dimensions
    WG Features
    Crosshead to Guide
    .010-.015”
    Main Bearings
    Clearance
    .004-.0094”

    Bearing Caps
    Torque
    430-460 ft lbs
    Crankshaft Thrust = .012-.017”

    Journal Diameter = 8.0”


    Torque
    640-700
    Bushing Interference Fit
    .0025-.004

    Torque
    670-700 ft lbs
    Pin to Bushing
    .003-.006”

    Thrust = .016-.031”
    Clearance = .004-.0094”
    Torque
    35-40 ft lbs

    Torque
    3091-3792 ft lbs Torque
    105-115 ft lbs

    Straight

    Tapered Pin
    .0615/in. or .738/ft.
    Gear Backlash
    .010-.014”
    Oil Manifold for 4 & 6 Throw Units
    Stub Shaft Interference
    .0035-.005”
    Questions?
    Compressor Cylinders
    Imagination at work
    Superior Compressor Cylinders

    WH6/7

    ZD Series – 12.875 – 15.250”


    MWP:1200 psi
    H & G Cylinder Specifications
    Standard Sizes Piston
    • 20+ Classes • 2.375”-3.75” = Integral 4140 Steel
    • 125+ Cylinders Piston & Rod
    • 3 to 26.5 inches • 3.88”-9.5” = One Piece Cast Iron
    • 2.75 @ 7500 psi** (CI)
    MAWP • 10”-18” =Two Piece Aluminum
    W/CI ring Carrier
    • See Included Cylinder Material
    Data Tables • 19.5”-26.5 = Aluminum
    Piston Rod Cylinder Materials
    • MH = 2.25”
    • Forged Steel (FS)
    • WH = 2.50”
    • Ductile Iron (DI)
    • WG = 2.75”
    SPC

    Designed for low ratio transmission applications.

    471
    Oversized Nozzle
    & Gas Passages SPC
    Unloading Plug
    Fixed Clearance
    Volume

    Cylinder Body

    Unloaders

    3-Piece
    Composite
    Piston

    Standard Fixed
    Clearance Head Air Cooled

    Lined
    Large Valves
    1200 psi MWP

    473
    New Cylinders
    ZD Cylinder Series
    • Newest in the series
    • Pipeline cylinder
    • High pressure
    • Low ratios
    ZD Piston
    Arrangement
    UD
    Series
    8.5-12.0”
    Capacity Control Devices
    Any
    Questions?

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