Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Ncma Tek: Segmental Retaining Wall Units TEK 2-4B

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

NCMA TEK

National Concrete Masonry Association


an information series from the national authority on concrete masonry technology

SEGMENTAL RETAINING WALL UNITS TEK 2-4B


Unit Properties (2008)

Keywords: absorption, architectural units, compressive


strength, coupon testing, dimensions, durability, erosion
control, retaining wall, segmental retaining wall, specifica-
tions, testing

INTRODUCTION

Mortarless segmental retaining walls are a natural enhance- A variety of surface textures and features are available,
ment to a variety of landscape projects. Applications range from including split faced, stone faced, and molded face units, any
8 in. (204 mm) high terraces for erosion control to retaining one of which may be scored, ribbed, or colored to fit any project
walls 20 ft (6.1 m) or more in height. The individual concrete application. Construction of segmental retaining walls does not
units can be installed to virtually any straight or curved plan require heavy equipment access, nor does the system require
imaginable. special construction skills to erect. Manufactured concrete
Segmental retaining walls are used to stabilize cuts and fills retaining wall units weigh approximately 30 to 100 lb (14 to
adjacent to highways, driveways, buildings, patios and parking 45 kg) each and are placed by hand on a level or sloped gravel
lots, and numerous other applications. Segmental retaining bed. Successive courses are stacked dry on the course below
walls replace treated wood, cast-in-place concrete, steel, and in the architectural pattern desired. Mechanical interlocking
other retaining wall systems because they are durable, easier and/or frictional shear strength between courses resists lateral
and quicker to install, and blend naturally with the surrounding soil pressure. In low-height walls, overturning forces due to
environment. Concrete units resist deterioration when exposed soil pressure are resisted by the weight of the units, sometimes
to the elements without addition of toxic additives which can aided by an incline toward the retained soil. Higher walls resist
threaten the environment. lateral soil pressures by inclining the wall toward the retained

Shoreline erosion control Terracing


Figure 1—Examples of Segmental Retaining Wall Installations
TEK 2-4B © 2008 National Concrete Masonry Association (replaces TEK 2-4A)
earth, or by other methods such as anchoring to geosynthetic during transportation, the weight of the units above them in the
reinforcement embedded in the soil. Further information on wall, nonuniform distribution of loads between units, and the
the design of segmental retaining walls can be found in Design tensile stresses imposed as a result of typical wall settlement.
Manual for Segmental Retaining Walls (ref. 1) and Segmental Segmental retaining wall units will not fail in service due to
Retaining Wall Drainage Manual (ref. 2). compressive forces since axial loads are only a result of self-
Segmental retaining wall units are factory manufactured weight. Due to the direct relationship between compressive
to quality standards in accordance with ASTM C 1372, Stan- strength and tensile strength, this minimum requirement is
dard Specification for Segmental Retaining Wall Units (ref. 3). used to ensure overall performance.
These requirements are intended to assure lasting performance, Compressive strength testing of full size units is impractical
little or no maintenance, structural integrity, and continued due to the large size and/or unusual shape of some segmental
aesthetic value. retaining wall units. Therefore, compressive strength of these
Segmental retaining wall units complying with the re- units is determined from testing coupons cut from the units.
quirements of ASTM C 1372 have been successfully used The results of tests on these smaller coupons will typically
and have demonstrated good field performance. Segmental yield lower strengths than if the larger, full-size specimen were
retaining wall units currently being supplied to the market tested. The reason for the difference is size and aspect ratio.
should be produced in accordance with this standard so that However, it is important to keep in mind that the compression
both the purchaser and the supplier have the assurance and test is not intended to determine the load carrying capacity of
understanding of the expected level of performance of the the unit, since segmental retaining walls are not designed to
product. carry vertical structural loads. Compressive strength is used
ASTM C 1372 covers both solid and hollow units which solely to determine the quality of the concrete.
are to be installed without mortar (dry-stacked). Units are Because tested strengths are affected by size and shape
designed to interlock between courses or to use mechanical of the specimen tested, it is important that all retaining wall
devices to resist sliding due to lateral soil pressure. If particular units be tested using a similar size and shape. ASTM C 140,
features are desired, such as a specific weight classification, Standard Method of Sampling and Testing Concrete Masonry
higher compressive strength, surface texture, finish, color, or Units (ref. 5) requires that specimens cut from full-size units
other special features, they should be specified separately by for compression testing shall be a coupon with a height to
the purchaser. However, local suppliers should be consulted as thickness ratio of 2 to 1 before capping and a length to thick-
to the availability of units with such features before specifying ness ratio of 4 to 1. The coupon width is to be as close to
them. 2 in. (51 mm) as possible based on the configuration of the
unit and the capacity of the testing machine, but not less than
Materials 1.5 in. (38 mm). The preferred size is 2 x 4 x 8 in. (51 x 102
ASTM C 1372 includes requirements that define accept- x 203 mm) (width x height x length). The coupon height is
able cementitious materials, aggregates, and other constituents measured in the same direction as the unit height dimension.
used in the manufacture of concrete segmental retaining wall If these procedures are followed, the compressive strength
units. These requirements are similar to those included in of the coupon is considered to be the strength of the whole
ASTM C 90, Standard Specification for Loadbearing Concrete unit.
Masonry Units (ref. 4). Alignment of the specimen in the compression machine is
critical. Care should be taken in capping the test specimen to
Compressive Strength assure that capping surfaces are perpendicular to the vertical
Minimum compressive strength requirements for segmen- axis of the specimen.
tal retaining wall units are included in Table 1. Units meeting Saw-cutting is the required method of extracting a test
or exceeding these strengths have demonstrated the integrity specimen from a full size unit. Proper equipment and proce-
needed to resist the structural demands placed on them in dures are essential to prevent damaging the test specimen as
normal usage. These demands include impact and vibration a result of saw-cutting. Water-cooled, diamond-tipped blades

Table 1—Strength and Absorption Requirements (ref. 3)


Maximum water absorption requirements
Minimum required net lb/ft3 (kg/m3)
area compressive strength Weight classification—oven dry density of concrete
psi (MPa) lb/ft3 (kg/m3)
Lightweight Medium weight Normal weight
Average of Individual less than 105 (1680) to 125 (2000)
three units unit 105 (1680) less than 125 (2000) or more

3,000 (20.68) 2,500 (17.24) 18 (288) 15 (240) 13 (208)


on a masonry table saw are recommended. The blade should maintain vertical alignment and level of the wall. For this
have a diameter sufficient enough to make all cuts in a single reason permissible variation in dimensions is limited to not
pass. Manufacturers of the unit (or licensors of proprietary more than + 1/8 in. (3.2 mm) from the specified standard dimen-
shapes) should be consulted about recommended locations sions. Regarding dimensions, “width” refers to the horizontal
for obtaining the compression specimen. dimension of the unit measured perpendicular to the face of
the wall. “Height” refers to the vertical dimension of the
Weight Classification unit as placed in the wall. “Length” refers to the horizontal
Weight classifications for segmental retaining wall units dimension of the unit measured parallel to the running length
are defined in Table 1. The three classifications, lightweight, of the wall.
medium weight, and normal weight, are a function of the oven Dimensional tolerance requirements for width are waived
dry density of the concrete. Most segmental retaining wall for split faced and other architectural surfaces. The surface
units fall into the normal weight category. is intended to be rough to satisfy the architectural features
desired and can not be held to a specific tolerance.
Absorption
Absorption requirements are also included in Table 1. This Finish and Appearance
value is used to represent the volume of voids in a concrete Finish and appearance requirements are virtually the same
masonry unit, including voids inside the aggregate itself. The as those in ASTM C 90 for loadbearing concrete masonry
void space is measured by determining the volume of water units. Minor cracks incidental to the usual method of manu-
that can be forced into the unit under the nominal head pres- facture or minor chipping resulting from customary methods
sure that results from immersion in a tank of water. of handling in shipment and delivery, are not grounds for
Lightweight aggregates used in the production of light- rejection. Units used in exposed wall construction are not to
weight and medium weight units contain voids within the show chips or cracks or other imperfections in the exposed
aggregate itself that also fill with water during the immersion face when viewed from a distance of not less that 20 ft (6.1
test. While reduced voids indicate a desired tightly compacted m) under diffused lighting. In addition, up to five percent
unit, tightly compacted lightweight and medium weight units of a shipment are permitted to contain chips not larger than
will still have higher absorption due to the voids in the ag- 1 in. (25.4 mm) in any dimension, or cracks not wider than
gregates. For this reason the maximum allowable absorption 0.02 inches (0.5 mm) and not longer than 25% of the nominal
requirements vary according to weight classification. height of the unit.
Similar to compression testing, it generally is not practical
to test full-size retaining wall units in absorption tests due to Freeze-Thaw Durability
their size and weight. Therefore, ASTM C 140 permits the Segmental retaining wall units may be used in aggressive
testing of segments saw-cut from full-size units to determine freezing and thawing environments. However, freeze-thaw
absorption and density. Sampling location typically has little damage can occur when units are saturated with water and then
effect on tested results. undergo temperature cycles that range from above to below
Absorption limits are typically expressed as mass (weight) the freezing point of water. Freezing and thawing cycles and a
of water absorbed per concrete unit volume. This is preferred constant source of moisture must both be present for potential
to expressing by percentage which permits a denser unit to damage to occur.
absorb more water than a lighter weight unit. As previously Many variations can exist in exposure conditions, any
discussed, this relationship is opposite of the absorption char- of which may affect the freeze-thaw durability performance
acteristics of the material. of the units. Such variations include: maximum and mini-
Testing larger specimens requires particular attention to mum temperatures, rate of temperature change, duration of
drying times, because it takes a greater length of time to re- temperatures, sunlight exposure, directional facing, source
move all moisture from larger masses. ASTM C 140 requires and amount of moisture, chemical exposure, deicing material
that specimens be dried for a period of not less than 24 hours exposure, and others.
at a temperature of at least 212 °F (100 °C). The 24-hour ASTM C 1372 includes three different methods of satisfy-
time period does not start until the oven reaches the specified ing freeze-thaw durability requirements:
temperature. When placing larger specimens in an oven, it 1. proven field performance,
may take several hours for the oven to reach the prescribed 2. five specimens shall each have less than 1% weight loss
temperature. ASTM C 140 then requires that specimen weights after 100 cycles in water using ASTM C 1262 (ref. 6), or
be determined every two hours to make sure that the unit is not 3. four of five specimens shall have less than 1.5% weight
still losing water weight (maximum weight loss in two hours loss after 150 cycles in water using ASTM C 1262.
must be less than 0.2% of the previous specimen weight). Segmental retaining wall units in many areas of the country
This will require 48 hours or more for some specimens. If are not exposed to severe exposures. Therefore, the require-
not dried adequately, reported absorptions will be lower than ments above apply only to “areas where repeated freezing and
the actual value. thawing under saturated conditions occur.”
Freeze-thaw durability tests can be conducted in accor-
Permissible Variations in Dimensions dance with ASTM C 1262 using water or saline as the media.
Mortarless systems require consistent unit heights to For most applications, tests in water are considered sufficient.
If the units are to be exposed to deicing salts on a regular lot being sampled are accepted for use in the project. If the
basis, consideration should be given to performing the tests second sample fails, however, the entire lot represented by the
in saline. However, no pass/fail criteria has been adopted by sample is rejected.
ASTM for saline testing. The specification also provides guidance on responsibil-
ity for payment of the tests. Unless otherwise provided for
Compliance in the contract, the purchaser typically pays for the testing if
Guidance regarding compliance is also provided in the units pass the test. However, if the units fail the test, the
ASTM C 1372. If a sample fails, the manufacturer can then seller bears the cost of the testing. See TEK 18-10 Sampling
remove or cull units from the shipment. Then, a new sample and Testing Segmental Retaining Wall Units (ref. 7) for more
is selected by the purchaser from the remaining units of the detailed information on SRW unit sampling, testing, and ac-
shipment and tested, which is paid for by the manufacturer. ceptance.
If the second sample passes then the remaining units of the

REFERENCES
1. Design Manual for Segmental Retaining Walls, 2nd edition. National Concrete Masonry Association, 2002.
2. Segmental Retaining Wall Drainage Manual. National Concrete Masonry Association, 2002.
3. Standard Specification for Dry-Cast Segmental Retaining Wall Units, ASTM C 1372-04e2. ASTM International, 2004.
4. Standard Specification for Loadbearing Concrete Masonry Units, ASTM C 90-03. ASTM International, 2003.
5. Standard Methods of Sampling and Testing Concrete Masonry Units and Related Units, ASTM C 140-03. ASTM International,
2003.
6. Standard Test Method for Evaluating the Freeze-Thaw Durability of Manufactured Concrete Masonry Units and Related
Concrete Units, ASTM C 1262-07. ASTM International, 2007.
7. Sampling and Testing Segmental Retaining Wall Units, TEK 18-10. National Concrete Masonry Association, 2005.

Provided by:

Disclaimer: Although care has been taken to ensure the enclosed information is as accurate and complete as possible, NCMA
does not assume responsibility for errors or omissions resulting from the use of this TEK.

NATIONAL CONCRETE MASONRY ASSOCIATION To order a complete TEK Manual or TEK Index,
13750 Sunrise Valley Drive, Herndon, Virginia 20171 contact NCMA Publications (703) 713-1900
www.ncma.org

You might also like