OPERATION & SERVICE MANUAL

PARTS CATALOGUE
CBD12W
ELECTRIC PALLET TRUCK
 WARNING

When using this product, please observe the

Only drivers who have received formal training or
surroundings, do not distract.
are authorized can be allowed to drive the truck.
Operation in refrigerating warehouse or some low
When operating the truck, please always wear safe temperature, salt containing or other corrosive
shoes. When assembling or disassembling the environments shall be strictly forbidden. No
truck, please always wear safety goggles. operation in raining outdoor environment. This
electric truck is only limited to utilization indoor
When running, please watch out your feet to avoid with a hard flat floor.
injury crushed by drive wheel. Please do not use
this product to carry people. Please do not use this Overloading operation is forbidden.
product on a slippery surface, such as grease, ice or
snow. The piling of goods should be controlled to avoid
sight blocking, goods falling-down or truck
Do not travel on too steep slopes to prevent cargo
tipping-over
from slipping. Operators should not leave the
product in an active state to avoid accidents. No sharp turn on narrow aisle. When turning, slow
down the truck so as to ensure the safety of
personnel and goods.
 TABLE OF CONTENTS

1 Truck Description
01/ DESCRIPTION 2
3
Truck Parameters
Truck Layout

4 Driving and Stopping

5 Lifting and Lowering
02/ OPERATION 6
7
Braking
Emergency Reverse
8 Safe Parking

9 Routine Checks

03/ MAINTENANCE
10 Wiring Diagram
11 Battery Charging and Replacing
14 Trouble Shooting

04/ PARTS CATALOGUE 16 Parts Catalogue

 01/
DESCRIPTION
01/ DESCRIPTION TRUCK DESCRIPTION

Multi-function control
handle

Lithium battery

Tapered forktip
tandem PU rollers Driving wheel

01
01/ DESCRIPTION TRUCK PARAMETERS

Imperial Metric

Model Name CBD12W

Manual Model
Load Capacity 2640 lbs 1200 kg
Lowered Height 3'' 80 mm
Pallet Forks Fork Length 45''/48'' 1150/1220 mm
Chassis
Dimensions Overall Fork Widths 22''/27'' 550/680 mm
Maximum lifted height 4.3'' 110 mm
Service Weight 286 lbs 130 kg
Battery type lithium
Battery
Rated Voltage 48V/20Ah
Turning Radius 57''/59'' 1452/1522
Overall length 65''/68'' 1651/1721

• This truck is suitable to operate on indoor hard and smooth ground. It is not allowed to
operate the truck for unsuitable applications.
• The ambient air temperature does not exceed +40℃ or below -10℃.
• For hard and flat ground only.
• It is forbidden to use this truck in flammable, explosive, acid-base or other corrosive
environment.
• The loaded maximum gradeability is 3%.

02
01/ DESCRIPTION TRUCK LAYOUT

03
 02/
OPERATION
02/ OPERATION DRIVING AND STOPPING

Connect the interface of Turn on the key switch. Pull the handle to section B.
lithium battery. A and B are breaking section.

Rotate the accelerator to start the truck slowly（for

safety, no abrupt acceleration）.
Return the accelerator to neutral position to stop the
truck.

04
02/ OPERATION LIFTING AND LOWERING

Connect the interface of Turn on the key switch. Press the lifting button on the
lithium battery. handle to lift the forks. To lower,
hold the lever tightly to lower.

05
02/ OPERATION BRAKING

Release the accelerator for normal Turn the handle to A or C quickly for
braking, the truck stop slowly by the emergency braking, then the brake
regenerative brake of the motor lock the wheel to achieve the
until the brake lock the wheels. emergency braking.

06
02/ OPERATION EMERGENCY REVERSE

Emergency reverse
button

THE EMERGENCY REVERSE BUTTON minimizes the possibility of the driver being pinned by the
steering arm while driving the truck in slow speed.

If the switch presses against the operator while the truck is being driven toward the operator, the switch
changes the direction of the truck.

It is a safety button which avoids the extrusion of the truck to protect the operator from injured when he
meets the obstacles.

07
02/ OPERATION SAFE PARKING

Release speed control button to stop the truck.

Lower the fork to the lowest position.

Turn off the key switch and emergency stop switch.

Disconnect the battery wire off the truck if park for a long
time.

08
 03/
MAINTENANCE
03/ MAINTENANCE ROUTINE CHECKS

Daily Maintenance: To keep the surface clean and examine if the power supply cable is damaged.

Weekly Maintenance: To check the condition of the operational components, all fastening items, if oil
leakage, if abnormal wearing in mechanical components exists, if abnormal temperature rises or sparks in
electric equipment, etc.

Periodic Maintenance
(Pls refer to the following table)

Electrical System Hydraulic system Mechanical system

Every three months check Yearly check Every half a year check

□ Check the reliability of electric □ Check the sealing of hydraulic □ Check the gearbox for abnormal
connectors components and check for noise or leaks
damage
□ Check the function of switches □ Check the bearing and rotating
□ Check the oil level flexibility of the drive wheel
□ Check the insulation of electric
parts □ Check the state of oil cylinders □ Apply lubricant to rotating joints

□ The insulation resistance of electric □ Check the condition of load □ Check fastening items for fixation,
equipment and the forklift body limit valve retighten, if necessary
≥0.5MΩ
□ Oil to be replaced yearly □ Check the condition of the fork

09
03/ MAINTENANCE WIRING DIAGRAM

10
03/ MAINTENANCE BATTERY CHARGING AND REPLACING

Turn off the key switch. Pull the handle of the battery
connector, unplug the battery
connector. Pull the battery handle upward,
unplug the battery from the truck;
replace with new battery.

11
03/ MAINTENANCE BATTERY CHARGING AND REPLACING

Working ambient Charge and discharge the Keep the battery away
temperature of lithium battery every 3 months when from water or fire.
battery is -10 ~ 45°C. storing for long time.

• Fully charge the battery before use.

• Do not short circuit the battery, which may permanently damage it.
• Do not weld the battery by yourself.
• Do not keep the battery in an unfavorable environment, such as extreme temperature, deep cycle, or
often overcharge or over-discharge.
• When removing the battery , grasp the handle by hand, do not drag the wire.
• The battery may be hot after charging, cool it down in a ventilated environment.
• Do not try to separate, squeeze, or hit the battery. Batteries lye is harmful to the skin and eyes, and will
damage the clothes
• Keep the battery away from the child and contact the doctor immediately if it is found to be swallowed.

12
03/ MAINTENANCE BATTERY CHARGING AND REPLACING

The lithium battery needs Plug in the battery according to With full charged battery,
only 3 hours to achieve full the right positive and negative the truck can work for 6
charge. electrodes. hours continually.

• Must use the special Li-ion charger of our company; working voltage of charger 48V, maximum
charging voltage 54.6V, charging current 6-7A.

• Do not reversely charge the battery, check for the right positive and negative electrodes.

• Stop charging immediately if the battery is found abnormal hot during charging, recharge after cooling
down naturally.

• Must hold the handle when unplug the battery connector, do not unplug the wire directly.

13
03/ MAINTENANCE TROUBLE SHOOTING

Power Lamp Indicator

Green lamp always on：70%-100% power

Yellow lamp always on：40%-70% power

Red lamp always on：10%-40% power

Red lamp flashes：Nearly empty battery voltage

• When the red lamp is on, it means low battery voltage, needs recharging.

• Red lamp flashes as a warning, indicating the truck is about to stop, charging is in need.

• If continue to use under the above circumstance, the power disconnect protection will be
automatically carried out inside the lithium battery, then the truck will stop. The truck can move
manually.

14
03/ MAINTENANCE TROUBLE SHOOTING

No. Faults Analysis of cause Trouble shooting

1. Failed oil seal

1. Replace the oil seal
2. Slight damage or wear on the surface of one
1 Hydraulic oil leakage 2. Replace the damaged components
or two components
3. Re-tighten the connection
3. Loose connection

1. Too great viscosity of hydraulic oil or hydraulic 1. Replace hydraulic oil

oil has not been injected 2. Remove the foreign matter in oil or
2 Fork does not lift
2. Foreign matters in the oil replace hydraulic oil
3. The hydraulic power unit is damaged 3. Replace the hydraulic power unit

Adjust the position of lowering valve

3 Fork does not lower Manual lowering valve is not adjusted well
screw
1. Power supply switch has not been turned on 1. Insert key and turn on power supply
2. Battery has completely discharged 2. Charging
3. Brake has not been released 3. Examine the stroke switch on the
The motor is unable
4 4. Burnt fuse lever if it is pressed because of
to operate
collision and if the braking switch
has been reset.
4. Replace the fuse
The charger is unable
5 Damaged charger Replace the charger
to charge

The table above provides some common failures of the truck in operation and the trouble shooting

15
04/ PARTS CATALOGUE PARTS CATALOGUE

CBD12W Electrical System

29
Profession Makes
Value