Ds 28vin Mini Family
Ds 28vin Mini Family
Ds 28vin Mini Family
• Input surge withstand: 50V for 100ms For details on proper operation please refer to the:
Design Guide & Applications Manual for Maxi, Mini, Micro Family.
• DC output: 3.3 – 48V
• Programmable output: 10 to 110%
• Regulation: ±0.2% no load to full load
Absolute Maximum Ratings
• Maximum operating temp: 100°C,
full load
Parameter Rating Unit Notes
• Power density: up to 60W per cubic inch
+IN to –IN voltage -0.5 to +53 VDC
• Height above board: 0.43in. (10,9mm)
PC to –IN voltage -0.5 to +7.0 VDC
• Parallelable, with N+M fault tolerance
PR to –IN voltage -0.5 to +7.0 VDC
• Low noise ZCS/ZVS architecture
SC to -OUT voltage -0.5 to +1.5 VDC
• RoHS Compliant (with F or G pin option)
-Sense to -OUT voltage 1.0 VDC
Isolation voltage
Product Overview IN to OUT 3000 VRMS Test voltage
These DC-DC converter modules use advanced IN to base 1500 VRMS Test voltage
power processing, control and packaging OUT to base 500 VRMS Test voltage
technologies to provide the performance,
Operating Temperature -55 to +100 °C M-Grade
flexibility, reliability and cost effectiveness of a
mature power component. Storage Temperature -65 to +125 °C M-Grade
500 (260) °F (°C) <5 sec; wave solder
High frequency ZCS/ZVS switching provides Pin soldering temperature
high power density with low noise and 750 (390) °F (°C) <7 sec; hand solder
high efficiency. Mounting torque 5 (0.57) in-lbs (N-m) 6 each
*Derate power to 75% for 9-10VIN
Part Numbering
e.g. V28B24T150BL2
2 8 B B
Product Type Output Voltage Product Grade Temperatures (°C) Output Power Pin Style Finish Baseplate
3 V 3 = 3.3 V Grade Operating Storage VOUT POUT Blank: Short Tin/Lead Blank: Slotted
V = Standard 2: Threaded
S = Enhanced 5 = 5 V C = - 20 to +100 - 40 to +125 3.3 V 75 W L: Long Tin/Lead
3: Through-hole
efficiency 8 = 8 V T = - 40 to +100 - 40 to +125 5 V 75 W S: Short ModuMate Gold
(avail. ≤12 12 = 12 V H = - 40 to +100 - 55 to +125 12 V 125 W N: Long ModuMate Gold
VOUT only) 15 V 150 W
15 = 15 V M = - 55 to +100 - 65 to +125 F: Short RoHS Gold
24 = 24 V 24 V 150 W G: Long RoHS Gold
28 = 28 V 28 V 150 W K: Extra Long RoHS Gold
36 = 36 V 36 V 150W
48 = 48 V 48 V 150 W
Operating input voltage 9 24 36 VDC From 9 to 10V input available power is reduced to
75% of max rating.
Output voltage setpoint ±1 % Of nominal output voltage. Nominal input; full load; 25°C
Line regulation ±0.02 ±0.20 % Low line to high line; full load
Note: The permissible load current must never be exceeded during normal, abnormal or test conditions. For additional output related application
information, please refer to output connections on page 6.
PC module disable 2.3 2.6 2.9 VDC Switch must be able to sink ≥4mA. See Fig. 2
PC module alarm 0.5 Vavg UV, OV, OT, module fault. See Figs. 3 and 5
PC resistance 0.9 1.0 1.1 MΩ See Fig. 3, converter off or fault mode
PR receiver threshold 2.4 2.5 2.6 Volts Minimum pulse width: 20ns
SC capacitance 0.033 µF
SC module alarm 0 VDC With open trim; referenced to –Sense. See Fig. 7
Temperature limiting 100 115 °C See Figs. 3 and 5. Do not operate coverter >100°C.
C2* C4*
4.7nF 4.7nF
+IN +OUT
F1* PC
+S
C1* SC
PR
0.2µF –S
–IN –OUT
C3*
4.7nF C5*
4.7nF
Figure 1 — Basic module operation requires fusing, grounding, bypassing capacitors.* See Maxi, Mini, Micro Design Guide.
Output Connections and Considerations Remote Sense leads must be protected for conditions such as
The permissible load current must never be exceeded during lead reversal, noise pickup, open circuit, or excessive output lead
normal, abnormal or test conditions. Converters subject to resistance between the sense point and the converters output
dynamic loading exceeding 25% of rated current must be terminals. For applications that may draw more than the rated
reviewed by Vicor Applications Engineering to ensure that the current, a fast acting electronic circuit breaker must be utilized
converter will operate properly. to protect the converter. Under no circumstance should the
rated current be exceeded. Utilizing or testing of current limit or
Under dynamic load, light load, or no load conditions, the short circuit current will damage the converter. Ensure that the
converter may emit audible noise. Converters that utilize remote total output capacitance connected to the converter does not
sense may require compensation circuitry to offset the phase exceed the limits on Page 16, “Maximum Output Capacitance”,
lag caused by the external output leads and load impedance. of the design guide.
Comprehensive Online Application Information The Design Guide and Applications Manual includes:
• Application circuits
• Design requirements
• EMC considerations
• Current sharing in power arrays
• Thermal performance information
• Recommended soldering methods
• Accessory modules – filtering, rectification, front-ends
• Mounting options
• ...and more.
CLICK HERE TO VIEW
DESIGN GUIDE
Also at vicorpower.com
• PowerBench online configurators
• Over 20 Application Notes
• Online calculators – thermal, trimming, hold-up
• PDF data sheets for ALL Vicor products
Input Undervoltage
Input Overvoltage (See Note 1)
+IN +OUT +IN Auto Overtemperature +OUT
Restart Module Faults
SW1
PC +S PC +S
2-20 ms typ.
f (VIN)
50Ω
SC SW1, 2, & 3
1k
SC
shown in SW2 SW3
Disable PR –S
PR 1M
"Fault" position –S
5.7VDC
–IN –OUT –IN (0-3mA) 1.23 – OUT
VDC 6k
Disable = PC <2.3V
1 Not applicable for 300V input family
DC
4kΩ PC +S PC +S
SC SC
Alarm
PR –S PR –S
–IN 1.00V
–OUT –IN –OUT
1.23V
-S + +IN
100Ω typ. 0.2µF
–OUT PC
0.001µF
R1* Module 1
PR
–
–IN
Rd (Ω) = 1,000 VOUT
Low inductance 4.7nF
VNOM – VOUT ground plane
or bus
V V
RU (Ω) = 1,000 ( OUT –1.23) NOM – 1,000 4.7nF
1.23 (VOUT – VNOM) +IN
0.2µF
PC Module 2
Figure 8 — Output voltage trim down and trim up circuit 0.001µF R1*
PR
4.7nF
Parallel
Bus
Trim resistor values calculated automatically:
On-line calculators for trim resistor values are available on Figure 10 — Transformer-coupled interface
the vicor website at:
asp.vicorpower.com/calculators/calculators.asp?calc=1
Resistor values can be calculated for fixed trim up, fixed Number of Converters in Parallel *R1 value Ω
trim down and for variable trim up or down.
2 75
3 50
Parallel Bus - PR PIN
4 33
Parallel Operation 5 or more refer to application note:
The PR pin supports paralleling for increased power with N+1 Designing High-Power Arrays
(N+M) redundancy. Modules of the same input voltage, output using Maxi, Mini, Micro
voltage, and power level will current share if all PR pins are Family DC-DC Converters
suitably interfaced.
PIN STYLES*
F Short RoHS Gold Select for RoHS compliant in-board solder, socket, or SurfMate mounting
G Long RoHS Gold Select for RoHS compliant on-board solder or socket mounting
K Extra Long RoHS Gold Select for RoHS compliance on-board mounting for thicker PCBs
(not intended for socket or Surfmate mounting)
* Pin style designator follows the “B” after the output power and precedes the baseplate designator.
Ex. V28B12T125BN2 — Long ModuMate Pins
Storage
Vicor products, when not installed in customer units, should be stored in ESD safe packaging in accordance with ANSI/ESD S20.20,
“Protection of Electrical and Electronic Parts, Assemblies and Equipment” and should be maintained in a temperature controlled factory/
warehouse environment not exposed to outside elements controlled between the temperature ranges of 15°C and 38°C. Humidity shall not
be condensing, no minimum humidity when stored in an ESD compliant package.
Mechanical Drawings
2.20 0.01
55,9
0.23 1.76
(REF)
5,8 44,7
(9X) PLATED style 2 & 3 0.49 2.000 0.10
THROUGH HOLE DIA 0.12* 0.20**
Converter Pins 0.300 ±0.015 baseplates only 3,1 5,1 12,4 50,80 2,5
7,62 ±0,38 (4X)*** 0.10
X 45˚
No. Function Label 2,5
CHAMFER
2 3 4 1 +IN + 1 2 3 4 0.35 (2X)
0.300 ±0.015
8,8 0.65 FULL R (6X)
Primary 7,62 ±0,38
(ALL MARKINGS
THIS SURFACE)
16,5
2 PC 1.900 Pin CL 2.28 1.30
Control 48,26
ALUMINUM
BASEPLATE
57,9 33,0
0.130
(6X)
3 Parallel PR 3,30
8 7 6 5 9 8 7 6 5
4 –IN – Use a 4-40 Screw (6X)
0.150 DIA,(2X) Torque to:
5 –OUT – 3,81 0.43 0.06 5 in-lbs
R (3X) 2.20
0.400 0.080 DIA,(7X) 10,9 1,5 0.57 N-m
6 –Sense –S FULL R (6X)
10,16 2,03 0.54
55,9
(REF.)
0.700 * 0.700 (9X) Pin Style 1&S
Slotted
17,78 Secondary 17,78
13,7
(Short Pin)
1.000 * 7 SC
25,40
Control
* DENOTES TOL= ±0.003 0.13
1.000
25,40 0.62
±0,08 (6X) (9X) Pin Style 2&N
1.400 * 3,3 1.400 15,7
35,56
8 +Sense +S 35,56
(Long Pin)
0.71
ons
9 +OUT + Threaded 18,0
(9X) Pin Style K
4-40 UNC-2B (6X) (Extra Long Pin)
* Style 1 baseplate only DIMENSION L
1. MATERIAL:
Thru Hole *** Reserved for Vicor accessories
PIN EXTRA LONG–––- .71±.015 [18.0±.38]
BASE: 6000 SERIES ALUMINUM
#30 Drill Thru (6X) Not for mounting COVER: LCP, ALUMINUM 3003 H14
(0.1285) CL Pin center line PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS
PINS: TIN/LEAD 90/10 BRIGHT
NOTES: 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC
1. MATERIAL:
3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING
BASE: 6000 SERIES ALUMINUM
COVER: LCP, ALUMINUM 3003 H14
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
PINS: TIN/LEAD 90/10 BRIGHT MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION
3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION
ALL MARKINGS
INBOARD
THIS SURFACE ONBOARD
INBOARD ONBOARD ALL MARKINGS SOCKET SOCKET
SOLDER SOLDER THIS SURFACE MOUNT SURFACE MOUNT
MOUNT MOUNT
SOCKET SURFACE MOUNT
SHORT PIN STYLE LONG PIN STYLE
0.183 ±0.003
0.062 ±0.010 0.094 ±0.003 0.094 ±0.003 N/A
PCB THICKNESS (7X) 4,65 ±0,08
1,57 ±0,25 2,39 ±0,08 2,39 ±0,08
PLATED 0.266 ±0.003 N/A
THROUGH HOLE 0.164 ±0.003 0.164 ±0.003 ALUMINUM
1.790** (2X) 6,76 ±0,08
DIA 4,16 ±0,08 4,16 ±0,08 BASEPLATE
0.06 45,47
R (4X) 0.158 PINS: TIN / LEAD
1,5 ALUMINUM
HOT SOLDER DIPPED
4,01
BASEPLATE
PINS STYLES
1 2 3 4
SOLDER:TIN / LEAD PLATED
MODUMATE: GOLD PLATED COPPER
1.575** RoHS: GOLD PLATED COPPER
1.900*
48.26
48,26 40,00
9 8 7 6 5
For Soldering Methods and Procedures
Please refer to:
THE MAXI, MINI, MICRO Design Guide.
0.400* Unless otherwise specified, 0.46 0.56
10,16 00.45
43
0.45 0.53 dimensions are in inches 11,7 14,2
0.700* 11,5 13,5 mm
17,78 Decimals Tol. SOCKETS
Angles SOCKET HEADERS
0.080" DIA. PINS (7X) (SURFACE MOUNT)
1.000* 0.XX ±0.01 P/N 13632 (100 pcs.) KIT INCLUDES
25,40 * DENOTES TOL =
±0.003 0.150" DIA. PINS (2X) INPUT & OUTPUT
±0.25 ±1°
0.195 1.400* ±0,08 P/N 13633 (100 pcs.) P/N 16021
4,95 35,56 ** PCB WINDOW 0.XXX ±0.005P/N 16019 (9 pc. Kit)
±0.127
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor
makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves
the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by
Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies.
Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where
mandated by government requirements, testing of all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: custserv@vicorpower.com
Technical Support: apps@vicorpower.com