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Design of Joint Connection

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PROJECT:- FACTORY BUILDING DATE: 31/12/2018

BLDG. NAME:- MAIN SHED Designed By SANTOSH.


CLIENT:- PINE GREEN TECHNOLGY Checked by SANTOSH.
LOCATION:- TARAPUR, MAHARASHTRA Rev R1
DESIGN OF JOINT CONNECTION CONNECTION -CP1
LOAD FROM STAAD ANALYSIS
L/C = 201
Beam no = 9
Node = 10
MOMENT(M) = 20 Kn-M
TENSION (P) = 6 Kn
SHEAR FORCE(S) = 11 Kn
BEAM SIZE MM COLUMN SIZE MM
Depth Db = = 450 Depth DC = 450
Flange W = = 120 Flange W = 200
twb = 5 twC = 6
tfb = 5 tfC = 10
Yield stress Fy = 345 mpa
Ultimate stress Fu = 490 mpa
Ymo = 1.1 X1
Ymb,Ym1 = 1.25
Ymw = 1.25 X2
flange force p = 44.44 KN 100

Plate Size = 200 MM 12 THK 590 LG

Use of High Tensile Bolts : 40 120 120 40

In 16 dia HT Bolts, Grade 8.8 Yield Stress of plate = 345 Mpa No. of Bolts = 8

Shear in one bolt = 1.38 Kn SUMMARY PLATE SIZE


Tension in bolt due to Axial Load = 0.75 Kn Length L = 590 mm
width b = 200 mm
Effective Lever Arm Calculation TkIckness t = 12 mm
X1 = 517.5 mm X12 = 0.27 m Bolt D = 16 mm
X2 = 397.5 mm X22 = 0.16 m No. bolt n = 8 mm
No.of rows = 2 mm
End dist. e = 40 mm
X5 = 60 mm X52 = 0.00 m Pitch p = 120 mm
gauge g = 100 mm
Welding thk. = 6 mm

Effective lever arm = X1 1.21 m


ΣX2
Maximum Tension in extreme Bolt = M*X1 = 24 Kn
ΣX2
Number of rows = 2
Tension due to moment in each extreme Bolt = 12.051 Kn
Tension due to Axial Force = 0.75 Kn
Tension in each extreme Bolt = 12.8 Kn Tension due to (Moment+Axial force)
Prying Force = 17.0 Kn

Total Tension in each extreme Bolt = 30 Kn (Tension + Prying Force)


Shear in one bolt = 1.4 Kn

1 CHECK FOR BOLTS SUBJECTED TO COMBINED SHEAR AND TENSION

Gross Area of Bolts (Asb) Asb= 201


Net Tensile/Shear Stress Area of Bolts (An) An= 157
Partial saftey factor for material Ymo= 1.1
Partial saftey factor for bolt Ymb= 1.25
Ultimate Tensile Stress of Bolt fub= 830 MPa
Yeild Stress of Bolt fyb= 640 MPa
No. of Shear Plane with thread intercepting 1
No. of Shear Plane without thread intercepting 0
Ultimate Tensile Stress of PLATE fu= 490 MPa

Nominal tensile capacity of bolt Tnb=

117.2 Kn
146.2 Kn
Tnb= 117.2 Kn
Design Tensile capacity of bolt Tdb=
Tdb= 93.7 Kn 13
Nominal shear capacity of bolt Vnsb=

75.2 Kn
Design shear capacity of bolt Vdsb=
Vdsb= 60.12 Kn
Distance between extreme rows of bolt lj = 580 > 240 Reduction for Long Joint required
Reduction Factor for shear = βij = 0.894 where 0.75≤ βij ≤ 1.0
Design shear capacity of bolt after the reduction Vdsb= 53.73 Kn
Reduction Factor for Bearing 'Kb'= kb= 0.8 kb=min of e/3d0,p/3d0-0.25,fub/fu,1
Design Bearing Strength of the Bolt =Vdpb= Vdpb= 150.53 Kn
Design Shear Strength of Bolt=Vdb= Vdb = 53.73 Kn

Design shear capacity of bolt Vdb = 53.73


Design Tensile capacity of bolt Tdb = 93.7

Factored shear force acting on each bolt Vsb = 1.38 SAFE


Factored Tensile force acting on each bolt Tb = 29.83 SAFE

A Bolt subjected to Combined


Shear & Tension shall satisfy

= 0.10 <1 SAFE

2 CALCULATION OF PRYING FORCE

where
Distance from the bolt centre line to toe of fillet weld lv= 51.5 mm
Distace between prying force and bolt centre line le1= 17 mm
End distance le1= 40 mm
Minimum of either ot above two value le= 17 mm
2 for non pre tensioned bolt and 1 for pretensioned bolt B= 1
N= 1.5
Proof stress fo= 0.581 Kn/mm2
Effective width of flange per pair of bolt be = 100 mm
Assumed Fillet weld size = 6 MM
le lv

Q= 17.03 Kn
Q= 17.03 Q T
Total Tension in the Bolt = T + Q
Total Tension in the Bolt = 12.80 + 17.0 = 29.8 Kn

3 CALCULATION OF THICKNESS OF CONNECTION PLATE

Bending Moment in the end plate


at flange force
T x lv - Q (le+lv) = 0.37 Kn-m
AT BOLT LINE
Q x le = 0.29 Kn-m
Design Bending Moment = 0.37 Kn-m

Thickness of Plate Required 4 x Moment x 1.1


Fy x be

t= 6.8 MM < 12 HENCE SAFE

4 WELDING

Area of weld = 1300 mm2


Y max = 225 mm
moment of inertia of weld Izz = 3.32E+07 mm4
Z for extreem fibre = 1.47E+05 mm3
Direct stress = 0.008 kn/mm
Bending stress = 1.4E-01 kn/mm
Vector sum = 0.136 kn/mm
Weld size = 0.86 mm
Provide fillet welding size = 6 mm OK
Digonal web stiffener Design
tws = 1.9*m/(dcdbfy)
where = 0.5439 mm > 6
dc depth of column STIFFENER NOT REQUIRED
db depth of beam
Vertical stiffener Design
Same as column flange Allowable buckling limit b/t = 9.4
= 7.5 OK
B = 60
T = 8
Provide stiffner 60*8 thk on each side of beam 14

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