Viper17: Off-Line High Voltage Converters
Viper17: Off-Line High Voltage Converters
Viper17: Off-Line High Voltage Converters
Features
■ 800 V avalanche rugged power section DIP-7
■ PWM operation with frequency jittering for low
EMI
■ Operating frequency:
– 60 kHz for L type Description
– 115 kHz for H type The device is an off-line converter with an 800 V
■ Standby power < 50 mW at 265 Vac rugged power section, a PWM control, two levels
of over current protection, over voltage and
■ Limiting current with adjustable set point
overload protections, hysteretic thermal
■ Adjustable and accurate over voltage protection, soft-start and safe auto-restart after
protection any fault condition removal. Burst mode operation
■ On-board soft-start and device very low consumption helps to meet
the standby energy saving regulations.
■ Safe auto-restart after a fault condition
■ Hysteretic thermal shutdown Advance frequency jittering reduces EMI filter
cost. Brown-out function is embedded into the
high voltage start-up.
Application
■ Adapters for PDA, camcorders, shavers, Figure 1. Typical topology
cellular phones, videogames
■ Auxiliary power supply for LCD/PDP TV,
monitors, Audio systems, computer, industrial
■ SMPS for set-top boxes, DVD players and
recorders, white goods.
VIPER17LN
DIP-7 Tube
VIPER17HN
Contents
1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Typical power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Typical circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Operation descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1 Power section and gate driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 High voltage startup generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Power-up and soft-start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4 Power down operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.5 Auto restart operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6 Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.7 Current mode conversion with adjustable current limit set point . . . . . . . 19
7.8 Over Voltage Protection (OVP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.9 About CONT pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.10 Feed-back and Over Load Protection (OLP) . . . . . . . . . . . . . . . . . . . . . . 21
7.11 Burst-mode operation at no load or very light load . . . . . . . . . . . . . . . . . . 24
7.12 Brown-out protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.13 2nd level over current protection and hiccup mode . . . . . . . . . . . . . . . . . 27
2/31
VIPER17 Contents
9 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3/31
Block diagram VIPER17
1 Block diagram
BR VDD
Vcc DRAIN
-
Vin_OK Internal Supply bus
+ SUPPLY HV_ON Istart-up
& & UVLO
0.45V Ref erence Voltages
15uA THERMAL
SHUTDOWN
OSCILLATOR
UVLO
SOFT OTP
START OCP - OCP
BLOCK BURST TURN-ON
CONT LOGIC S
Q
+
.
OVP PWM
+ LEB R1
LOGIC R2
-
6uA
+
OVP 2nd OCP
- LOGIC
Ref
OLP OVP OTP
Rsense
BURST-MODE
BURST
LOGIC
FB GND
2 Typical power
VIPER17 9W 12 W 5W 7W
1. Typical continuous power in non ventilated enclosed adapter measured at 50 °C ambient.
2. Maximum practical continuous power in an open frame design at 50 °C ambient, with adequate heat sinking.
4/31
VIPER17 Pin settings
3 Pin settings
GND DRAIN
VDD DRAIN
CONT
FB BR
1 GND This pin represents the device ground and the source of the power section.
Supply voltage of the control section. This pin also provides the charging
2 VDD
current of the external capacitor during start-up time.
Control pin. The following functions can be selected:
1. current limit set point adjustment. The internal set default value of the cycle-
by-cycle current limit can be reduced by connecting to ground an external
3 CONT resistor.
2. output voltage monitoring. A voltage exceeding 3V shuts the IC down
reducing the device consumption. This function is strobed and digitally filtered
for high noise immunity.
Control input for duty cycle control. Internal current generator provides bias
current for loop regulation. A voltage below 0.5 V activates the burst-mode
4 FB
operation. A level close to 3.3 V means that we are approaching the cycle-by-
cycle over-current set point.
Brownout protection input with hysteresis. A voltage below 0.45 V shuts down
(not latch) the device and lowers the power consumption. Device operation
5 BR
restarts as the voltage exceeds 0.45 V plus hysteresis voltage. It can be
connected to ground when not used.
High voltage drain pin. The built-in high voltage switched start-up bias current is
7,8 DRAIN
drawn from this pin too.
5/31
Electrical data VIPER17
4 Electrical data
6/31
VIPER17 Electrical data
Voltage
7/31
Electrical data VIPER17
Feedback pin
CONT pin
Current limitation
VFB = 4 V,
IDlim Max drain current limitation ICONT = -10 µA 0.38 0.4 0.42 A
TJ = 25 °C
tSS Soft-start time 8.5 ms
TON_MIN Minimum turn ON time 400 ns
td Propagation delay 150 ns
tLEB Leading edge blanking 300 ns
Peak drain current during
ID_BM VFB = 0.6 V 90 mA
burst mode
Oscillator section
VIPER17L ±4 kHz
FD Modulation depth
VIPER17H ±8 kHz
FM Modulation frequency 250 Hz
DMAX Maximum duty cycle 70 80 %
8/31
VIPER17 Electrical data
Thermal shutdown
Thermal shutdown
TSD 150 170 °C
temperature
Thermal shutdown
THYST 30 °C
hysteresis
9/31
Electrical data VIPER17
10/31
VIPER17 Typical electrical characteristics
Figure 11. Brown out threshold vs TJ Figure 12. Brown out hysteresis vs TJ
11/31
Typical electrical characteristics VIPER17
Figure 13. Brown out hysteresis current Figure 14. Operating supply current
vs TJ (no switching) vs TJ
Figure 15. Operating supply current Figure 16. current limit vs RLIM
(switching) vs TJ
Figure 17. Power MOSFET on-resistance Figure 18. Power MOSFET break down
vs TJ voltage vs TJ
12/31
VIPER17 Typical electrical characteristics
TJ
TSD
THYST
t
VDD
VDD ON
VDD OFF
VDD RESTART
t
VDS
13/31
Typical circuit VIPER17
6 Typical circuit
D3 Vout
AC IN R1
C2
BR
C1 C5
AC IN
D1
GND
R2 D2
R3
OPTO
VVcc
DD DRAIN
R5
BR
CONTROL
C3 R4 C6
CONT
FB SOURCE
GND
U2
C4 R6
D3 Vout
AC IN Rh R1
C2
BR
C1 C5
AC IN Rl
D1
R2 D2
R3
OPTO
VVcc
DD DRAIN
R5
BR
CONTROL
C3 C6
R4
CONT
FB SOURCE
GND
U2
Rlim
C4 R6
14/31
VIPER17 Operation descriptions
7 Operation descriptions
15/31
Operation descriptions VIPER17
Equation 1
I DDch × t SSaux
C VDD = ----------------------------------------
V DDon – V DDoff
The tSSaux is the time needed for the steady state of the auxiliary voltage. This time is
estimated by applicator according to the output stage configurations (transformer, output
capacitances, etc).
During the converter start up time, the drain current limitation is progressively increased to
the maximum value. In this way the stress on the secondary diode is considerably reduced.
It also helps to prevent transformer saturation. The soft-start time lasts 8.5 ms and the
feature is implemented for every attempt of start up converter or after a fault.
FSW = 0 kHz
AFTER FAULT
2 mA
1 mA IDD0
IDD_FAULT
IDD_OFF
VDDrestart VDDoff VDDon
IDS_CH_FAULT VDD
-1 mA
-2 mA
IDS_CH
-3 mA
-4 mA
16/31
VIPER17 Operation descriptions
Vin
VStart
VVcc
DD regulation is lost here
t
VVcc
DD ON
VVcc
DD OFF
VVcc
DD restart
t
VDRAIN
IDD_CH
Icharge t
3 mA
Normal t
Power -on Power -off
operation
I DRAIN
tss
IDLIM
V FB
V FB OLP
V FB_lin
17/31
Operation descriptions VIPER17
VDDON
VDDOFF
VDDrest
VDS Trep t
< 0.03Trep
IDD_CH t
t
0.6 mA
FB Pin t
4.8 V
3.3 V
7.6 Oscillator
The switching frequency is internally fixed to 60 kHz or 115 kHz. In both case the switching
frequency is modulated by approximately ±4 kHz (60 kHz version) or ±8 kHz
(115 kHz version) at 250 Hz (typical) rate, so that the resulting spread-spectrum action
distributes the energy of each harmonic of the switching frequency over a number of side-
band harmonics having the same energy on the whole but smaller amplitudes.
18/31
VIPER17 Operation descriptions
In order to perform the output voltage monitor, the CONT pin has to be connected to the aux
winding through a resistor divider made up by RLIM and ROVP
(see Figure 21 and Figure 27). If the voltage applied to the CONT pin exceeds the internal 3
V reference for four consecutive times the controller recognizes an over voltage condition.
This special feature uses an internal counter; that is to reduce sensitivity to noise and
prevent the latch from being erroneously activated. see Figure 26 on page 20. The counter
is reset every time the OVP signal is not triggered in one oscillator cycle.
Referring to the Figure 21, the resistors divider ratio kOVP will be given by:
Equation 2
V OVP
k OVP = --------------------------------------------------------------------------------------------------
-
N AUX
-------------- ⋅ ( V OUTOVP + V DSEC ) – V DAUX
N SEC
Equation 3
R LIM
k OVP = ---------------------------------
-
R LIM + R OVP
19/31
Operation descriptions VIPER17
Where:
● VOVP is the OVP threshold (see Table 8 on page 8)
● VOUT OVP is the converter output voltage value to activate the OVP set by designer
● NAUX is the auxiliary winding turns
● NSEC is the secondary winding turns
● VDSEC is the secondary diode forward voltage
● VDAUX is the Auxiliary diode forward voltage
● ROVP together RLIM make the Output Voltage divider
Than, fixed RLIM, according to the desired IDLIM, the ROVP can be calculating by:
Equation 4
1 – k OVP
R OVP = R LIM × -----------------------
k OVP
The resistor values will be such that the current sourced and sunk by the CONT pin be
within the rated capability of the internal clamp.
t
VAUX
0
CONT
(pin 4) t
3V
2 µs 0.5 µs
STROBE
t
OVP
t
COUNTER
RESET
COUNTER t
STATUS 0 0 0 0 →1 1 →2 2 →0 0 0 →1 1 →2 2 →3 3 →4
FAULT t
t
NORMAL OPERATION TEMPORARY DISTURBANCE FEEDBACK LOOP FAILURE
20/31
VIPER17 Operation descriptions
+
To PWM Logic
Auxiliary
winding Rlim OVP DETECTION
LOGIC From SenseFET
To OVP Protection
21/31
Operation descriptions VIPER17
imposed through a resistor at the CONT pin (using the RLIM, see Figure 8 on page 11); the
PWM comparator is disabled.
At the same time an internal current generator starts to charge the feedback capacitor
(CFB) and when the feedback voltage reaches the VFB_olp threshold, the converter is turned
off and the start up phase is activated with reduced value of Icharge to 0.6 mA.
During the first start up phase of the converter, after the soft-start up time (typical value is
8.5 ms) the output voltage could force the feedback pin voltage to rise up to the VFB_olp
threshold that switches off the converter itself.
To avoid this event, the appropriate feedback network has to be selected according to the
output load. More the network feedback fixes the compensation loop stability. The Figure 28
on page 23 and Figure 29 show the two different feedback networks.
The time from the over load detection (VFB = VFB_lin) to the device shutdown (VFB =
VFB_olp) can be calculating by CFB value (see Figure 28 on page 23 and Figure 29), using
the formula:
Equation 5
V FBolp – V FBlin
T OLP – delay = C FB × ----------------------------------------
3µA
In the Figure 28, the capacitor connected to FB pin (CFB) is used as part of the circuit to
compensate the feedback loop but also as element to delay the OLP shut down owing to the
time needed to charge the capacitor (see equation 5).
After the start up time, 8.5 ms typ value, during which the feedback voltage is fixed at
VFB_lin, the output capacitor could not be at its nominal value and the controller interpreter
this situation as an over load condition. In this case, the OLP delay helps to avoid an
incorrect device shut down during the start up.
Owing to the above considerations, the OLP delay time must be long enough to by-pass the
initial output voltage transient and check the over load condition only when the output
voltage is in steady state. The output transient time depends from the value of the output
capacitor and from the load.
When the value of the CFB capacitor calculated for the loop stability is too low and cannot
ensure enough OLP delay, an alternative compensation network can be used and it is
showed in Figure 29 on page 24.
Using this alternative compensation network, two poles (fPFB, fPFB1) and one zero (fZFB) are
introduced by the capacitors CFB and CFB1 and the resistor RFB1.
The capacitor CFB introduces a pole (fPFB) at higher frequency than fZB and fPFB1. This pole
is usually used to compensate the high frequency zero due to the ESR (Equivalent Series
Resistor) of the output capacitance of the fly-back converter.
The mathematical expressions of these poles and zero frequency, considering the scheme
in Figure 29 are reported by the equations below:
Equation 6
1
fZFB =
2 ⋅ π ⋅ CFB1 ⋅ RFB1
22/31
VIPER17 Operation descriptions
Equation 7
RFB(DYN) + RFB1
fPFB =
(
2 ⋅ π ⋅ CFB ⋅ RFB(DYN) ⋅ RFB1 )
Equation 8
1
fPFB1 =
(
2 ⋅ π ⋅ CFB1 ⋅ RFB1 + RFB(DYN) )
The RFB(DYN) is the dynamic resistance seen by the FB pin and reported on Figure 4 on
page 10.
The CFB1 capacitor fixes the OLP delay and usually CFB1 results much higher than CFB.
The equation 5 can be still used to calculate the OLP delay time but CFB1 has to be
considered instead of CFB. Using the alternative compensation network, the designer can
satisfy, in all case, the loop stability and the enough OLP delay time alike.
Cfb
BURST
BURST-MODE
BURST-MODE LOGIC
REFERENCES
OLP comparator
+ To disable logic
4.8V -
23/31
Operation descriptions VIPER17
Rfb1
Cfb
BURST
BURST-MODE
Cfb1 BURST-MODE LOGIC
REFERENCES
OLP comparator
+ To disable logic
4.8V -
24/31
VIPER17 Operation descriptions
FB
50 mV
100
hyster.
VFBBM
t
I DS
25/31
Operation descriptions VIPER17
BR t
Vcc
VDD 0.45V
HV Input bus
t
VinOK
0.1V +
Rh t
-
AC_OK Disable IBR HYS
15 µA
BR -
VinOK VDD t
Vcc
0.45V
+
(pin 3)
Rl 15u
t
VDS
t
Vout
Fixed the VINon and the VINoff levels, with reference to Figure 31, the following relationships
can be established for the calculation of the resistors RH and RL:
Equation 9
Equation 10
For a proper operation of this function, VIN on must be less than the peak voltage at
minimum mains and VIN off less than the minimum voltage on the input bulk capacitor at
minimum mains and maximum load.
The BR pin is a high impedance input connected to high value resistors, thus it is prone to
pick up noise, which might alter the OFF threshold when the converter operates or gives
origin to undesired switch-off of the device during ESD tests.
It is possible to bypass the pin to ground with a small film capacitor (e.g. 1-10 nF) to prevent
any malfunctioning of this kind.
If the Brown-out function is not used the pin has to be connected to GND.
26/31
VIPER17 Operation descriptions
VDD
Vcc Secondary diode is shorted here
VDDON
VDD OFF
VVcc
DDrest
IDRAIN t
IDmax
V DS t
27/31
Package mechanical data VIPER17
A 5,33
A1 0,38
A2 3,30 2,92 4,95
b 0,46 0,36 0,56
b2 1,52 1,14 1,78
c 0,25 0,20 0,36
D 9,27 9,02 10,16
E 7,87 7,62 8,26
E1 6,35 6,10 7,11
e 2,54
eA 7,62
eB 10,92
L 3,30 2,92 3,81
(6)(8)
M 2,508
N 0,50 0,40 0,60
N1 0,60
O (7)(8) 0,548
1- The leads size is comprehensive of the thickness of the leads finishing material.
2- Dimensions do not include mold protrusion, not to exceed 0,25 mm in total (both side).
3- Package outline exclusive of metal burrs dimensions.
4- Datum plane "H" coincident with the bottom of lead, where lead exits body.
5- Ref. POA MOTHER doc. 0037880
6- Creepage distance >800 V
7- Creepage distance 250 V
8- Creepage distance as shown in the 664-1 CEI / IEC standard.
28/31
VIPER17 Package mechanical data
29/31
Revision history VIPER17
9 Revision history
30/31
VIPER17
Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the
right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any
time, without notice.
All ST products are sold pursuant to ST’s terms and conditions of sale.
Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no
liability whatsoever relating to the choice, selection or use of the ST products and services described herein.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. If any part of this
document refers to any third party products or services it shall not be deemed a license grant by ST for the use of such third party products
or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoever of such
third party products or services or any intellectual property contained therein.
UNLESS OTHERWISE SET FORTH IN ST’S TERMS AND CONDITIONS OF SALE ST DISCLAIMS ANY EXPRESS OR IMPLIED
WARRANTY WITH RESPECT TO THE USE AND/OR SALE OF ST PRODUCTS INCLUDING WITHOUT LIMITATION IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS
OF ANY JURISDICTION), OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT.
UNLESS EXPRESSLY APPROVED IN WRITING BY AN AUTHORIZED ST REPRESENTATIVE, ST PRODUCTS ARE NOT
RECOMMENDED, AUTHORIZED OR WARRANTED FOR USE IN MILITARY, AIR CRAFT, SPACE, LIFE SAVING, OR LIFE SUSTAINING
APPLICATIONS, NOR IN PRODUCTS OR SYSTEMS WHERE FAILURE OR MALFUNCTION MAY RESULT IN PERSONAL INJURY,
DEATH, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE. ST PRODUCTS WHICH ARE NOT SPECIFIED AS "AUTOMOTIVE
GRADE" MAY ONLY BE USED IN AUTOMOTIVE APPLICATIONS AT USER’S OWN RISK.
Resale of ST products with provisions different from the statements and/or technical features set forth in this document shall immediately void
any warranty granted by ST for the ST product or service described herein and shall not create or extend in any manner whatsoever, any
liability of ST.
Information in this document supersedes and replaces all information previously supplied.
The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners.
31/31