Component Code BT03011B D8: Printed in Japan (02) 1

2 places, B
3 places, A COMPONENT CODE D8
REF NO. BT03011B

DATE Jul. 31, 2006
Page 1 of 10
This INSTALLATION MANUAL supersedes the previous issue No. BT03011A dated Sep. 9,
2005 which should be discarded.
SUBJECT: INSTALLATION PROCEDURE OF KOMTRAX ON D275AX/A-5 (ONLY

CHILE) (OPTION)
A (Machines shipped to overseas)
PURPOSE: To introduce installation procedure for the KOMTRAX onto D275AX-5 and
D275A-5 bulldozers
APPLICATION: D275A-5 Bulldozers, Serial Nos. 25001 and up

(Except for machines with extremely cold weather specification)
D275AX-5 Bulldozers, Serial Nos. 20010 and up
B 20018
FAILURE CODE: D800Z9
DESCRIPTION:
1. Introduction
When locally installing the KOMTRAX onto the D275AX-5 and D275A-5 bulldozers hav-
ing been shipped to Chile overseas, follow the installation procedure being outlined in
this Installation Manual. A
Sales Code: (KOMTRAX Chili) 6DP02A-D
A Approval of each country is required for the radio wave used for the KOMTRAX system.
Before making the modification, check the country that allows to use radio wave.
B This kit can be ordered to our agency by the sales code of 6DP110RA-D
1-1. Revised places:

4 places A Sep. 9, 2005 Limitation of the region is deleted (Page 1), and Part No.
was corrected. (Page 2).
9 places B Jul. 31, 2006 Communication cost has reduced by this revise.
Printed in Japan BT03011B

(02)1
4 places, B
Page 2 of 10 1 place, A
2. List of parts
No. Part No. Part Name Q'ty Remarks
7820-20-7031
B 7826-20-7012
1 A 7826-20-7010 Controller 1 KOMTRAX terminal
2 01435-00825 Bolt 4
3 17M-54-46520 Cover 1
4 01435-00825 Bolt 4
5 08034-20414 Band 2
6 17M-06-41640 W. harness 1
17M-06-41621
7 B 17M-06-41620 W. harness 1
8 04434-51408 Clip 4
9 01024-80816 Bolt, sems 4
- 17M-54-46470 Bracket 1
q 01024-81016 Bolt, sems 2
w 8A13-10-2100 Antenna, sat 1
e 04434-51408 Clip 1
r 01024-80816 Bolt, sems 1
t 17M-54-46510 Cover 1
y 01572-20816 Seat 4 With 1 tapped hole

01573-20205
u B 01573-20505 Seat 1 With 2 tapped holes
B Kit No. of above parts

17M-06-05010 KOMTRAX KIT 1
BT03011B
Page 3 of 10
3. Details of the modification
(1) Additional working of the ROPS guard and roof

-1. Welding the tapped seat (to install the antenna)
(2) Installation of the KOMTRAX parts

-1. Replacing the floor cover (on the RH side of the operator's seat)
-2. Installing the KOMTRAX terminal, harness, antenna, etc.
(3) Carrying out the KOMTRAX service starting operation (Inauguration test)
-1. Carry out the KOMTRAX service starting operation as per the procedure being in-
dicated on page 8.
When carrying out the inauguration test, select a place with as wide open sky as
possible since communications with the satellite will be made frequently.
IMPORTANT
• It is necessary to obtain an approval for the radio wave used for the KOMTRAX
System in each country.
Therefore, when exporting the machine to countries where the above approval has
not been obtained, be sure to remove the KOMTRAX controller before shipment.
(Regarding the information of the countries in which the KOMTRAX System is us-
able, contact a Komatsu Distributor. Removal of the KOMTRAX controller is car-
ried out by a Komatsu Distributor.)
k1 Refer to the shop manual regarding the matters (bolt tightening torque, etc.) not de-
scribed in this Installation Manual.
k2 Welding work should be carried out by qualified persons in the facility which is well
equipped.
Since gas generation, fire accident and electrification accident may occur, never let
a person who is not qualified carry out the welding work.
BT03011B
Page 4 of 10 1 place, B
B Page added
BT03011B
1 place, B Page 5 of 10
B Page added
BT03011B
Page 6 of 10
4. Modification procedure
(1)-1. Additional working of the ROPS guard
• Referring to Fig. 1, weld the tapped seats to the rear surface of the RH
pillar of the ROPS guard.
Fig. 1
BT03011B
Page 7 of 10
(1)-2. Additional working of the roof

• Referring to Fig. 2, weld the tapped seats to the RH side surface of the roof.
Fig. 2
BT03011B
Page 8 of 10
(2)-1. Replacing the floor cover

• Referring to Fig. 3, replace the floor cover.
(Reuse the currently used the mounting bolts.)
• If the modification work is hard to do, remove the operator's seat temporarily.
Fig. 3
BT03011B
Page 9 of 10
(2)-2. Installing the KOMTRAX parts

• Referring to Fig. 4, install each of the KOMTRAX parts.
• If the installation work is hard to do, remove the RH side external cover shown in
the drawing below. Fig. 4
• When arranging the antenna wire 7, pass it through the notched hole in the small
cover positioned at the section "A" shown in the drawing below.
• The bottom surface of the GPS antenna is being magnetized.
Therefore, install it to an optional place on the upper surface of the roof.
• It becomes necessary to visually check the indication lamp on the controller body 1
when conducting the inauguration test. Therefore, do not install the cover 3 until
the inauguration test is completed.
BT03011B
Page 10 of 10 1 place, B
5. Inauguration test check sheet for machine

k Komatsu Distributor should perform this test without fail before delivering the machine
equipped with the KOMTRAX to a customer.
1. Inauguration test for machine
Before performing the test, check the following matters and fill the corresponding columns.
Part No. of the KOMTRAX Terminal: Serial No.
Machine model Type Serial No.
Service meter reading when the test is performed h
Perform the test as per the processes indicated below. Connectors must be disconnected to-
tally. BCN-T1F (M)
Test Connector No.1 CN-T0F (M)
1 Proceed to the process 2 after at least 5 seconds have elapsed after turning off the starting switch.
2 Make visual check to confirm that the Test Connector 1 is being connected.
3 Turn "ON" the starting switch and [The dot will flicker.]: The dot
wait for about 3 to 5 seconds. will flicker for 2 to 3 times
[The dot will flicker.] when the KOMTRAX terminal
4 Disconnect the Test Connector 1 and detects disconnection or
wait for about 3 to 5 seconds. reconnection of the connector.
[The dot will flicker.]
5 Reconnect the Test Connector 1 and
wait for about 3 to 5 seconds. Carry out the operations 3 thru 5 within
[The dot will flicker.] 60 seconds.
6 Check that the 7-segment indication lamp of the controller (KOMTRAX Terminal) is indi-
cating as per description given below.
(a: In case the test is acceptable, the 7 segment indication lamp will repeat the following
indications for 30 seconds.)
(b: Even when repetition of the above indications occurs properly, note that the indica-
tions will change after 30 seconds elapsed.)
7 Turn the starting switch key to the "START" position for about 3 to 5 seconds and make
sure that the engine will "not" start.
(If the engine starts by the above, repeat the processes from the above 1 once again. k At
this time, if the starting switch is turned "OFF", it becomes necessary to repeat the pro-
cesses from the above 1 once again.
8 Keeping the starting switch to the "ON" position, then turn it to the "START" position
again to make sure the engine starts.
9 Check that the 7-segment indication lamp will make the following indications.
In case GPS position detection is failed, "d" → "b" → "2" will be dis-
played. (The dot will be turned off.)
In case communication/receiving is failed, "d" → "7" → "2" will be
displayed. (The LED-A2 will be turned off.)
In case communication type signal is failed, "d" → "F" → "E" will be
displayed.
- Turn "OFF" the starting switch and if the 7-segment indications becomes as follows, the
inauguration test for machine has been finished properly.
When "C" is displayed continuously, the test has been
finished properly. When "–" is displayed continuously, it is neces-
This display will be made when the above processes sary to repeat the processes from the above 1
1 thru - have been made properly. once again.
(k On the display of the client's personal computer, it shows that the test has been complated
properly when the indication "C" changes into the indication of the "number of pending mails".)
Once the above test has been completed on a machine, do not repeat the same test any more.
BT03011B

Component Code BT03011B D8: Printed in Japan (02) 1

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2 places, B

3 places, A COMPONENT CODE D8

REF NO. BT03011B

SUBJECT: INSTALLATION PROCEDURE OF KOMTRAX ON D275AX/A-5 (ONLY

APPLICATION: D275A-5 Bulldozers, Serial Nos. 25001 and up

1-1. Revised places:

Printed in Japan BT03011B

No. Part No. Part Name Q'ty Remarks

y 01572-20816 Seat 4 With 1 tapped hole

B Kit No. of above parts

3. Details of the modification

(1) Additional working of the ROPS guard and roof

(2) Installation of the KOMTRAX parts

(1)-2. Additional working of the roof

(2)-1. Replacing the floor cover

(2)-2. Installing the KOMTRAX parts

5. Inauguration test check sheet for machine

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