MPR MCQ 1

QUESTION BANK MCQ’s
Subject: Manufacturing Processes (22446)
1) The welding process by Metal Inert-Gas (MIG) welding istj6kj6
a. slower than the welding process by Tungsten Inert-Gas (TIG) welding

b. faster than the welding process by Tungsten Inert-Gas (TIG) welding
c. at same speed as the welding process by Tungsten Inert-Gas (TIG) welding
d. at unpredictable speed
ANSWER: faster than the welding process by Tungsten Inert-Gas (TIG) welding
2) Which of the following is not a part of carriage of the centre lathe?
a. Tool post
b. Apron
c. Compound rest
d. Gear box controls
ANSWER: Gear box controls
3) The centre lathes receive their power through

a. headstock
b. tailstock
c. both a. and b.
d. none of the above
ANSWER: headstock
4) The foundation of the centre lathe is called as
a. carriage
b. tray
c. base
d. bed
ANSWER: bed
5) When the tool of centre lathe moves perpendicular to the axis of rotation,
a. it produces a cylindrical surface
b. it produces a flat surface
c. it produces a tapered surface
ANSWER: it produces a flat surface
6) Castings are usually
a. costlier than forgings
b. cheaper than forgings
c. at the same rate as forging for similar metal
ANSWER: cheaper than forgings
7) Which of the following options best describes the centre lathes?

a. Machining machines
b. Shaping machines
c. Turning machines
d. None of the above
ANSWER: Turning machines
8) Which type of arc welding is suitable for joining non-ferrous metals?

a. D.C. Arc welding
b. A.C. Arc welding
c. Both D.C. As well as A.C. Arc welding
ANSWER: D.C. Arc welding
9) Which manufacturing process includes the powder metallurgy?

a) casting
b) forming and shaping
c) machining
d) joining
Answer: forming and shaping
Explanation: Forming and shaping process includes powder metallurgy. Powder
metallurgy is a process in which material or shapes are made from or by using metal
powders.
10) The volume of metal that enters the rolling stand

a. should increase after rolling process
b. should decrease after rolling process
c. should remain same after rolling process
d. unpredictable
ANSWER: should remain same after rolling process
11) Brazing is a type of metal joining process.

a) true
b) false
Answer:True
Explanation: It is a metal joining process. It joints the metal by melting and flowing a
filler metal into the joint. The adjoining metal has higher melting point compare to filler
metal.
12) Which of the following is included in machining process?
a) extrusion
b) soldering
c) drilling
d) coating
Answer: drilling
Explanation: Drilling is included in machining process. For drilling, the drill is rotated
with a downward pressure causing the tool to penetrate into the material.
13) Which of the following is the type of permanent joining process?

a) welding
b) soldering
c) both welding and soldering
d) none of the mentioned
Answer: both welding and soldering

Explanation: In welding and soldering, once the join has made, we have to break the joint
to get different part. So, both welding and soldering are known as permanent joining
process.
14) Which of the following is the type of temporary joining process?

a) brazing
b) mechanical joining
c) both brazing and mechanical joining
Answer: mechanical joining

Explanation: Brazing is the one type of permanent joining process and mechanical
joining is the one type of temporary joining process because we can remove the joint with
the help of equipment’s like some type of bolts and so on. Breaking of joint is not
necessary in this case.
15) In which type of manufacturing process, material is wasted. It is in the form of

chips.
a) machining process
b) casting process
c) joining process
d) forming and shaping process
Answer: machining process

Explanation: In machining process, some raw material is wasted in or in order to perform
different operations like drilling, turning etc.
16) Which plastic materials contain strong cross linkings in their molecular
structure?
a. Thermoplastic materials
b. Thermosetting materials
c. Both a. and b.
ANSWER: Thermosetting materials
17) Which of the following statements is/are true for welding process?
a. General welding equipments are very costly

b. Welding results in residual stresses and distortion of workpiece
c. Two dissimilar metals cannot be joined by welding
d. All of the above
ANSWER: Welding results in residual stresses and distortion of work piece.
18) Thermosetting materials are
a. the plastics which can be softened even after they have set and hardened
b. the plastics which require heat and pressure to mould them into shape
c. both a. and b.
ANSWER: the plastics which require heat and pressure to mould them into shape.
19) Which type of chuck is used for self alignment?

a) Magnetic chuck
b) Three jaw chuck
c) Four jaw chuck
d) None of these
ANSWER: Three jaw chuck
20) Drill sleeve is used when the taper shank of the drill is
a) Smaller than the machine spindle
b) Larger than the machine spindle
c) Equal to the machine spindle
d) None of the above
ANSWER: Smaller than the machine spindle
21) In which process the cross section of the metal is reduced by forcing it to flow
through a die under high pressure?
a) Forging
b) Forming
c) Extrusion
d) Welding
Answer:Extrusion
Explanation: Extrusion is a process that uses a die in order to get a material with a
constant cross-sectional cut. The die is what the material is pushed through in order to get
the desired shape. Each product has a specific die that will create that shape and
characteristic. Extrusion is used with materials such as plastic, aluminum, and dough.
These products are either too brittle or too soft to be formed using bending or hammering,
so in order to form the desired shapes extrusion is necessary.
22) Which of the following is a type of extrusion process?

a) Direct
b) Indirect
c) Impact
d) All of the mentioned
Answer: All of the mentioned
23) Which of the following is true about the extrusion process?

a) Structure is homogeneous
b) No time is lost in changing the shape
c) Service life of extrusion tool is too high
d) Its leading end is in good shape as compared to rolling
Answer: No time is lost in changing the shape

Explanation: No time is lost in changing the shape as the dies may be readily removed in
the process of extrusion.
24) In which extrusion process the direction of flow of metal is in same direction as
that of ram?
a) Direct
b) Indirect
c) Impact
d) Hydrostatic
Answer: Direct
Explanation: Direction extrusion is a process in which the metal billet, placed in a
container is forced by a ram to pass through a die. In this type, the direction of flow of
metals is, in same as that of movement of ram. The punch closely fits the die cavity to
prevent the backward flow of the material.
25) Extrusion is similar to?

a) Rolling
b) Forming
c) Welding
d) Casting
Answer: Rolling
Explanation: Extrusion is similar rolling in producing constant cross-sectional shape.
26) Pattern cannot be constructed out of which of the following materials?
a) Wood
b) Wax
c) Oil
d) Metal
Answer: Oil
Explanation: Oil is used as fuels for melting metals in various furnaces. It cannot be used
for constructing a pattern, while all other materials are used for making patterns.
27) Which of the following is not a criteria for selecting pattern materials?
a) Method of moulding
b) Establishment of parting line
c) Chances of repeat orders
d) Complexity of the casting
Answer: Establishment of parting line

Explanation: While selecting a pattern, pattern establishing a part line is counted under
functions of the pattern, and not under the criteria for selecting it. Whereas all the other
remaining are factors used for choosing the right pattern materials.
28) Which among the following wood is most widely used for making patterns?
a) White Pine
b) Mahogany
c) Teak
d) Maple
Answer: White Pine

Explanation: White Pine is used most widely for making patterns because, white pine
wood is soft and it is also observed that, it is comparatively easy to work on this wood.
Also, this wood is comparatively cheap.
29) Core boxes are made out of which pattern?

a) Plaster pattern
b) Wax pattern
c) Metal patterns
d) Polystyrene patterns
Answer: Plaster pattern

Explanation: A pattern is basically a duplicate of the object that has to be casted. It is one
of the applications of plaster pattern to make core boxes and other small and intricate
patterns.
30) The size of a shaper is given by
a) Stroke length
b) Motor power
c) Mass of machine
d) Rate size
Answer: Stroke length
31) In shaper machine

a) tool is stationary while workpiece reciprocates
b) workpiece is stationary while tool reciprocates
c) both the tool and workpiece reciprocates
d) both the tool and workpiece rotates
Answer: workpiece is stationary while tool reciprocates
32) Which of the following type of planer has two work tables
(A) double housing planer
(B) open side planer
(C) divide type planer
(D) all of the above
Answer: divide type planer
33) In a planer
(A) both workpiece and tool rotates
(B) both tool and workpiece reciprocates
(C) tool reciprocates and workpiece is stationary
(D) workpiece reciprocates and tool is stationary
Answer: workpiece reciprocates and tool is stationary
34) The size of the planer is specified by the

(A) maximum length of the stroke
(B) height of tool post
(C) height of its bed
(D) all of the above
Answer: maximum length of the stroke
35) Which of the following mechanism is used in shaper machine?

(A) Beam engine
(B) Pantograph
(C) Crank and Slotted lever quick return motion mechanism
(D) watts indicator
Answer: Crank and Slotted lever quick return motion mechanism
36) Good surface finish and better dimensional accuracy can be achieved in
a. cold working process
b. hot working process
c. both a. and b.
ANSWER: cold working process
37) As compared to the arc welding, the gas welding takes
a. considerably less time for the metal to heat up
b. considerably more time for the metal to heat up
c. approximately same time for the metal to heat up as arc welding
d. unpredictable
ANSWER: considerably more time for the metal to heat up
38) Hot working process is the plastic deformation of metal which is carried out
a. at temperature below the recrystallisation temperature
b. at temperature above the recrystallisation temperature
c. at temperature equals to boiling point of water
ANSWER: at temperature above the recrystallisation temperature.
39) Blow holes in casting are caused by

a. excessive moisture
b. low permeability
c. excessive fine grains
d. all of the above
Answer: all of the above
40) Which of the following has the lowest melting point?

a) Cast Iron
b) Steel
c) White Metal
d) Brass
Answer: White Metal
Explanation: Among the given metals and metal alloys, white metal (tin base alloy) has
the lowest melting point which is approximately 260 degrees Celsius.
41) A tool which is used to enlarge a previously drilled hole is known as

(A) Boring tool
(B) Turning tool
(C) Form tool
(D) Facing tool
Answer: Boring tool
42) What is the necessary condition for turning?

a) material of work piece should be harder than the cutting tool
b) cutting tool should be harder than the material of work piece
c) hardness of the cutting tool and material of of piece should be same
d) none of the mentioned.
Answer: cutting tool should be harder than the material of work piece
Explanation: Cutting tool should be harder than the material of work piece, so that it can
be able to cut the work piece into the desire shape.
43) Which type of surface is produced by turning operation in lathe machine?
a) Flat
b) cylindrical
c) taper
Answer: cylindrical
Explanation: Cylindrical surface is produced by turning operation in lathe machine. This
turning can be done on the external surface. Boring is a type of turning which is
performed in the internal surface.
44) Which type of feed is needed in facing operation?

a) Longitudinal
b) cross
c) both cross and longitudinal
Answer: cross
Explanation: Facing operation is done by the cross feed. In facing, workpiece is rotated
against the single point cutting tool.
45) In forging process, metals are shaped by

a) impact
b) cohesion
c) tense
Answer: impact
Explanation: Forging is a manufacturing process which shapes the metal with the help of
localized compressive force. It shapes metal with impact force.
46) Hot forging is also known as simply forging.

a) True
b) false
Answer: true
Explanation: Hot forging is also known as simply forging and metal is heated to the
temperature (up to plastic temperature) in this process.
47) In which forging process, parts are heated in open hearth?

a) Machine forging
b) hand forging
c) both hand forging and machine forging
Answer: hand forging

Explanation: In hand forging, parts are heated in open hearth because it is done in smithy
job manually. Shaping is carried out with hand tools.
48) For which purpose, hand forging is used?
a) Maintenance work
b) production of small articles tools
c) repair work
d) all of the mentioned
Answer: all of the mentioned

Explanation: Hand forging has the limited application in above regions because accuracy
of hand forging depends mainly upon the blacksmith.
49) Roll forging is done with the help of

a) cylindrical rolls
b) semi-cylindrical roll
c) both cylindrical and semi cylindrical rolls
Answer: both cylindrical and semi cylindrical rolls.

Explanation: Roll forging is done with the help of both cylindrical and semi cylindrical
rolls. These both rolls contain one or more shaped grooves.
50) Pressure must be applied in welding process.

a) True
b) false
Answer: false
Explanation: Its not necessary that pressure must be applied in welding process. Pressure
may be applied or may not be applied in the process of welding.

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QUESTION BANK MCQ’s

Subject: Manufacturing Processes (22446)

1) The welding process by Metal Inert-Gas (MIG) welding istj6kj6

a. slower than the welding process by Tungsten Inert-Gas (TIG) welding

2) Which of the following is not a part of carriage of the centre lathe?

ANSWER: Gear box controls

3) The centre lathes receive their power through

4) The foundation of the centre lathe is called as

ANSWER: cheaper than forgings

7) Which of the following options best describes the centre lathes?

ANSWER: Turning machines

8) Which type of arc welding is suitable for joining non-ferrous metals?

ANSWER: D.C. Arc welding

9) Which manufacturing process includes the powder metallurgy?

10) The volume of metal that enters the rolling stand

ANSWER: should remain same after rolling process

11) Brazing is a type of metal joining process.

13) Which of the following is the type of permanent joining process?

Answer: both welding and soldering

14) Which of the following is the type of temporary joining process?

Answer: mechanical joining

15) In which type of manufacturing process, material is wasted. It is in the form of

Answer: machining process

ANSWER: Thermosetting materials

a. General welding equipments are very costly

18) Thermosetting materials are

19) Which type of chuck is used for self alignment?

22) Which of the following is a type of extrusion process?

Answer: All of the mentioned

23) Which of the following is true about the extrusion process?

Answer: No time is lost in changing the shape

25) Extrusion is similar to?

Answer: Establishment of parting line

Answer: White Pine

29) Core boxes are made out of which pattern?

Answer: Plaster pattern

31) In shaper machine

34) The size of the planer is specified by the

35) Which of the following mechanism is used in shaper machine?

ANSWER: at temperature above the recrystallisation temperature.

39) Blow holes in casting are caused by

40) Which of the following has the lowest melting point?

41) A tool which is used to enlarge a previously drilled hole is known as

42) What is the necessary condition for turning?

44) Which type of feed is needed in facing operation?

45) In forging process, metals are shaped by

46) Hot forging is also known as simply forging.

47) In which forging process, parts are heated in open hearth?

Answer: hand forging

Answer: all of the mentioned

49) Roll forging is done with the help of

Answer: both cylindrical and semi cylindrical rolls.

50) Pressure must be applied in welding process.

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