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    Battery Charger Profitec 2000 S 216 V/120 A: Management Documents 81504209.EN0 BFU, en

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    Battery Charger Profitec 2000 S 216 V/120 A: Management Documents 81504209.EN0 BFU, en

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    dinkohe
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    81504209_01.EN0

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    Battery Charger Profitec 2000 S 216 V/120 A: Management Documents 81504209.EN0 BFU, en

    Uploaded by

    dinkohe

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    Battery Charger

    Profitec 2000 S
    216 V/120 A

    AEG Power Solutions GmbH


    Department: AE, Wlz
    Revision state: 00
    Date: 17.06.2010
    FGR: 631
    Device number: 81504209/001-004

    Management Documents
    81504209.EN0 BFU, en
    List of Documents

    Type: ............................................ D 400 G 216/120 BWrug-Vpx

    Name of document ........................ Documentation no.

    Technical data sheet ..................... 81504209.EN0 TD

    Outline drawing.............................. 6985166 MB

    Assembly drawing ......................... 4000011225 AP

    Circuit diagram .............................. 4000011225 STR

    Terminal diagram........................... 4000011225 ASP

    Operating instructions.................... 4414 BAL

    Working instructions ...................... 4418 BAL

    Operating Manual for:


    mode:
    Battery charging circuit monitoring 4478 BAL
    BLÜ 4
    Battery connection......................... 4463 BAL

    81504209.EN0 UVZ, en List of documents AEG Power Solutions GmbH 2 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 1
    Software

    Type: ............................................ D 400 G 216/120 BWrug-Vpx

    Software used

    Software ....................................... Version

    MCS EPROM ................................ SD2MS24G

    ABE EPROM ................................. SD2AB02D

    Parameters .................................... 81504209.E00

    ''Service Setting'' menu enabled by the following


    code no.......................................... 4209

    81504209.EN0 UVZ, en List of documents AEG Power Solutions GmbH 2 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 2
    Technical Data Sheet

    Type .............................................. D 400 G 216/120 BWrug-Vpx

    Rated mains voltage...................... 3 x 400 V with PEN


    +10.0 / -10.0 % when charging
    +10.0 / -15.0 % when trickle charging

    Rated frequency ............................ 50 Hz ± 5 %

    Power consumption ....................... 54 kVA

    Current consumption ..................... 78 A

    Mains fusing .................................. gl 100 A/500 V according to


    DIN 57 636/VDE 0636 Part 21

    Battery type/Number of cells ......... Output voltage set for


    108 Pb-cells

    Smoothing ..................................... Voltage ripple max. 5% ss of


    241 V without battery

    CE mark......................................... The CE mark on the device certifies


    compliance with the EC guidelines for
    2006/95/ EC Low Voltage Directive
    2004/108 EC EMC-Directive

    Ambient temperature ..................... 0 °C to + 40 °C according to VDE


    0160

    Type of cooling .............................. natural convention according to


    DIN 41 751

    Operating mode............................. continuous operation according to


    DIN VDE 0558 Part 1

    Degree of protection ...................... IP20 according to DIN 40 050

    Erection height............................... up to 5000 m above sea level


    according to
    VDE 0160

    Cabinet type .................................. BT

    Device dimensions ........................ H=1800 mm W=900 mm D=800 mm

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 1
    List of Connections
    Device connection.... Arrangement according to dimensioned
    diagram

    X1 Mains connection
    Terminal...................... ..............................Connection version
    X1 ..........U,V,W,N,PE .....25-50mm²-M10........ Cable shoe connection

    X2 Load connection
    Terminal...................... ..............................Connection version
    X2 ..........L-,L+.................35-95mm²-M12........ Cable shoe connection

    X3 Battery connection
    Terminal...................... ..............................Connection version
    X3 ..........L-,L+.................35-95mm²-M12........ Cable shoe connection

    X11 Signalling outputs


    Terminal...................... ..............................Connection version
    X11 ........1-15 ..................0,2-4mm² ................. Screw connection

    X12 Signalling inputs


    Terminal...................... ..............................Connection version
    X12 ........1-6 ....................0,2-4mm² ................. Screw connection

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 2
    Operating Modes

    Trickle charge

    Characteristic................................. IU due to DIN 41773

    Nominal DC-current....................... 120 A ± 2 %

    Battery charging current ................ 80 A


    adjusted to

    Trickle charge voltage ................... 241 V (2,23 V/cell) ±1 % stat.

    Boost charge

    Characteristic................................. IU due to DIN 41773

    Nominal DC-current....................... 120 A ± 2 %

    Battery charging current ................ 80 A


    adjusted to

    Boost charge voltage ..................... 259 V (2,40 V/cell) ±1 % stat.

    Safety switchover to ...................... 8 h


    trickle charging after

    Check diodes

    Characteristic................................. IU according to DIN 41773

    Rated DC....................................... 120 A ± 2 %

    Battery charging current limiting .... 80 A


    set to
    Test voltage ................................... 221 V (2,05 V/C) ±1 % stat.

    Test time........................................ 8 h

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 3
    SU Charge (start up charge)

    Characteristic................................. due to DIN 41 772

    Desired value SU charge 1............ 0 V


    Desired value current SU charge 1 0 A

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 4
    Monitoring Devices

    Fault - self-acknowledging

    Mains frequency monitoring


    Field of rotation monitoring
    Setting values see operating manual 4418 BAL

    Three-phase current undervoltage monitoring


    Response value U ......................... 320 V ± 2 % (UNom -20 %)
    Return value U............................... 340 V ± 2 % (UNom -15 %)

    Three-phase overvoltage monitoring


    Response value U ......................... 460 V ± 2% (UNom +15 %)
    Return value U............................... 440 V ± 2 % (UNom +10 %)

    Fault - permanent cutoff

    Synchronisation monitoring
    Stack monitoring
    DC monitoring
    Current actual value line break monitoring
    MCS supply voltage line break monitoring
    Analog circuit monitor
    Fuse monitoring
    Watchdog monitoring
    DC undervoltage monitoring
    DC voltage monitoring
    Voltage actual value line break monitoring
    Ripple monitoring
    Setting values see operating manual 4418 BAL

    Short-circuit monitoring
    Response value U ......................... 184 V ± 1 % (1,70 V/C)
    Response delay approx. ................ 1,0 s

    DC overvoltage monitoring
    with voltage reduction by pulse resetting:
    undelayed (approx. 10 ms)
    Response value U ......................... 260 V ± 1 % (2,23 V/C + 8,0 %)
    or delayed
    Response value U ......................... 250 V ± 1 % (2,23 V/C + 3,8 %)
    Response delay approx. ................ 5,0 s
    with unit cutoff:
    after 3 pulse resets within 60 s
    or safety cutout
    Response value U ......................... 250 V ± 1 % (2,23 V/C + 3,8 %)
    Response delay approx. ................ 10,0 s

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 5
    Fault without cutoff

    Undervoltage monitoring
    Response value U ......................... 227 V ± 1 % (2,10 V/C)
    Release time U .............................. 232 V ± 1 % (2,15 V/C)
    Release delay approx. ................... 5 s

    A28 Battery charging circuit monitoring


    Response voltage.......................... 1,6 V ± 2 %
    (Difference voltage)

    Additional monitoring

    A41 DC voltage relay


    Si counter cell 1-stage V8 (ÜW1)
    Response value U ......................... 242 V
    Release value U ............................ 247 V
    Undervoltage (ÜW2)
    Response value U ......................... 197 V
    Release value U ............................ 202 V
    Release delay approx. ................... 2 s

    K54 Time relay


    ON-delay
    Time range to ................................ 0,05s- 100 h
    set to ............................................. 4 h

    Q10 Motor circuit breaker


    Thermal overload trigger ............... 1.0 – 1.6 A
    set to.............................................. 1.0 A

    Q31 Motor circuit breaker


    Thermal overload trigger ............... 2.5 – 4.0 A
    set to.............................................. 2.5 A

    Additional device

    V8 Si-counter EMFR cell group


    Voltage drop max .......................... 19.1 V
    adjusted to ..................................... 19.1 V
    Load current .................................. 120 A

    81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages


    631 Profitec 2000 S Department: AE, Wlz
    216 V/120 A Revision state: 00
    Date: 17.06.2010
    Device number: 81504209/001-004 Page 6

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