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Warman Pumps: Assembly, Operating and Maintenance Instructions

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The document outlines safety procedures and instructions for assembling, operating and maintaining Warman sump pumps.

Safety precautions include not applying heat to the impeller hub or inlet eye during removal, not operating the pump at very low or zero flowrate for extended periods, and checking drive motor rotation prior to fitting drive belts or couplings.

Steps for assembling the pump include installing the bearing assembly, frame assembly, pump casing assembly and lower support bearing assembly.

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WARMAN PUMPS
ASSEMBLY, OPERATING
AND MAINTENANCE INSTRUCTIONS

PART 2D

3DTV UNLINED SUMP PUMP

TYPE ‘TV’

PC2D
WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

WARMAN PUMPS
ASSEMBLY, OPERATING
AND MAINTENANCE INSTRUCTIONS

PART 2D

3DTV UNLINED SUMP PUMP


TYPE ‘TV’

Issue Date: 1 September 2003

Information in this publication is subject to change without notice.


This publication may not be reproduced in whole or in part by any process, electronic or otherwise,
without the specific written consent of Research and Development Pty Limited.

Copyright © Research and Development Pty Limited 2003


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

SAFETY INFORMATION

The following safety information relating to pump operation and maintenance should be
carefully observed, and correct procedures followed, to avoid injuries to personnel, and
damage to equipment. All statutory requirements relating to this equipment must be complied
with at all times.

DO NOT APPLY HEAT TO THE IMPELLER HUB OR INLET EYE TO ASSIST IMPELLER
REMOVAL. APPLICATION OF HEAT MAY RESULT IN SHATTERING OF THE IMPELLER ,
RESULTING IN INJURY OR EQUIPMENT DAMAGE.

DO NOT OPERATE THE PUMP FOR AN EXTENDED TIME WITH ZERO OR VERY LOW
FLOWRATE. FAILURE TO OBSERVE THIS WARNING COULD RESULT IN OVERHEATING OF
THE PUMP, AND VAPORISATION OF THE PUMPED FLUID, WITH GENERATION OF VERY
HIGH PRESSURES. SERIOUS INJURY TO PERSONNEL, OR DAMAGE TO EQUIPMENT MAY
RESULT FROM SUCH ACTION.

CHECK DRIVE MOTOR ROTATION PRIOR TO FITTING OF DRIVE BELTS OR


COUPLINGS. INCORRECT MOTOR ROTATION MAY CAUSE PERSONNEL INJURY OR
EQUIPMENT DAMAGE.

DO NOT FEED VERY HOT OR VERY COLD FLUID INTO A PUMP AT AMBIENT
TEMPERATURE. THERMAL SHOCK MAY RESULT IN FRACTURE OF PUMP WET-END
PARTS.

A WARMAN PUMP MUST BE REGARDED AS BOTH AN ITEM OF ROTATING


MACHINERY, AND A PRESSURE VESSEL. ALL RELEVANT SAFETY PRECAUTIONS AND
PROCEDURES FOR SUCH EQUIPMENT SHOULD BE OBSERVED DURING PUMP
INSTALLATION, OPERATION AND MAINTENANCE.

WHERE AUXILIARY EQUIPMENT IS ASSOCIATED WITH A PUMP (eg MOTORS, DRIVE


BELTS, DRIVE COUPLINGS, SPEED REDUCERS, VARIABLE SPEED DRIVES, ETC), ALL
RELEVANT INSTRUCTION MANUALS SHOULD BE CONSULTED, AND RECOMMENDED
PROCEDURES IMPLEMENTED, DURING INSTALLATION, OPERATION AND MAINTENANCE
OF THE PUMP SYSTEM.

ISSUE DATE : 1 September 2003


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

CONTENTS - PART 2D

Page

1. INTRODUCTION ............................................................................................................................................................ 2-1

2. APPLICATION AND FEATURES OF WARMAN TYPE ‘TV’ SUMP PUMPS................ 2 - 1

3. IDENTIFICATION OF PARTS .............................................................................................................................. 2 - 2

4. BEARING ASSEMBLY - ASSEMBLY, MAINTENANCE AND LUBRICATION ............ 2 - 2

5. PUMP ASSEMBLY INSTRUCTIONS ............................................................................................................ 2 - 3

5.1 Bearing Assembly ........................................................................................................................................ 2-3

5.2 Frame Assembly ............................................................................................................................................ 2 - 4

5.3 Pump Casing Assembly .......................................................................................................................... 2 - 6

5.4 Lower Support Bearing Assembly .................................................................................................. 2 – 9

5.5 Miscellaneous Fittings .............................................................................................................................. 2 - 11

6. IMPELLER ADJUSTMENT .................................................................................................................................... 2 - 12

7. DISMANTLING PUMP AND REMOVAL OF IMPELLER .............................................................. 2 - 13

APPENDIX - WARMAN PART NUMBERS ............................................................................................ 2 - 14

ISSUE DATE : 1 September 2003


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

1. INTRODUCTION

This publication, Part 2D, forms part of a set which together comprise the Assembly,
Operating, and Maintenance Instruction Manual for the 3DTV Warman Unlined Sump Pump,
Type 'TV'.
Other publications in the set comprise the following:

Part 1: Assembly, Operating and Maintenance Instructions - General Instructions for all
Types of Warman Pumps.

Part 3A: Standard Bearing Assembly.

Both of these publications have been written to more specifically describe the horizontal
Type AH pump, and hence sections not relevant to vertical sump pumps should be
disregarded. Section 5.1 of this publication describes variations from Part 3A which apply
specifically to the Type 'TV' Sump Pump.

2. APPLICATION AND FEATURES OF WARMAN TYPE 'TV' SUMP PUMPS

These pumps are of heavy-duty construction, designed for continuous pumping of highly
abrasive and corrosive slurries. They feature an unlined casing design, characterised by
design simplicity, minimum number of parts, and light overall weight. A principal feature of
this pump is the twin volute design of the casing, which results in reduced radial loading
applied to the impeller. A consequence of this design is that the pumps can operate with
greater casing submergence without the need for a lower bearing support, compared with
equivalent single volute sump pumps.

Important design features of this range of Warman Sump Pumps include:

• Cartridge type Bearing Assembly


• Casing supported by discharge pipes
• Heavy duty screw thread Impeller attachment
• Through-bolt design throughout
• Replaceable casing components
• Casing parts fastened by two quick-release cotters
• Optional lower bearing support for deep sumps

ISSUE DATE : 1 September 2003 2-1


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

3. IDENTIFICATION OF PARTS

Each Warman pump part has a unique name and a three-digit Basic Part Number. Parts
with the same name have the same Basic Part Number, regardless of pump size. For
example, the Shaft of every Warman pump has the Basic Part Number 073.

Additional letters and numbers are added before and after the Basic Part Number to further
define a component part of a particular pump, as described in Part 1 of the Assembly,
Operating, and Maintenance Instruction Manual. This expanded marking is identified as the
Part Number, and represents a unique identification for each component part. The Part
Number is normally cast or otherwise prominently marked on each part.

For example, Part Number DTV3092 identifies the Casing to fit the 3DTV Warman Sump
Pump. Refer to the Component Diagram of the appropriate size of Warman Pump for
complete identification and description of component parts. Part names and Part Numbers
are used in assembly instructions throughout this instruction manual. Warman Part Numbers
are listed in the Appendix of this publication for all component parts of the Type 'TV' Sump
Pump.

In all communications with the C.H. Warman Pump Group, or its representatives, and
particularly when ordering spare parts, it is recommended that the correct component
names and Part Numbers be used at all times to avoid supply of incorrect parts. The pump
serial number should also be quoted if any doubt exists as to part identification.

4. BEARING ASSEMBLY - ASSEMBLY, MAINTENANCE AND LUBRICATION

The Bearing Assembly is assembled and maintained generally as described in the separate
publication, Part 3A of the Instruction Manual, as listed in Section 1 of this publication.
Part 3A describes the Basic Bearing Assembly which fits a range of different types of
Warman Pumps, including the Type 'TV' Sump Pump.
Variations from assembly instructions which are specific to the Type 'TV' Sump Pump are
described in Section 5.1 of this publication.

It is recommended that grease used for lubricating the rolling bearings should have the
following characteristics:

Lithium soap base grease with EP additives and oxidation inhibitors.

N.L.G.I. Consistency No: 2


Drop Point > 170° C
Work penetration 25°C A.S.T.M. 265 - 295

RECOMMENDED GREASE: SHELL ALVANIA EP GREASE 2,


CASTROL EPL2, or equivalent.

For a detailed description of lubrication requirements for the rolling bearings, refer to the
separate publication, Part 3A of the Instruction Manual.

ISSUE DATE : 1 September 2003 2-2


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

5. PUMP ASSEMBLY INSTRUCTIONS

Reference to a Component Diagram for the particular pump being assembled will be of
assistance in following the instructions outlined in the following sections.

All parts dismantled during pump overhaul should be inspected to assess suitability for re-
use, and identification of new parts should be checked.

Parts suitable for re-use should be cleaned and painted. Matching faces should be free of
rust, dirt, and burrs, and have a coating of anti-seize compound applied prior to assembly.

Small fasteners should preferably be replaced, and all threads coated with graphite grease
before assembly. Replacement of all elastomer seals is recommended at major overhauls,
as these materials tend to deteriorate with use. Exposure to direct and continuous sunlight
will accelerate material degradation.

5.1 BEARING ASSEMBLY

Fig 1 shows a cross section through the Bearing Assembly of a 3DTV Warman Sump
Pump, Type 'TV'.

The Bearing Assembly, Part Number DTV005-nnn, should be assembled in accordance


with instructions for Standard Bearing Assemblies, as described in Part 3A of the
Instruction Manual, but subject to several variations which are specific to the Type 'TV'
Sump Pump, as described below.

Eyebolt thread for lifting


bearing housing only.
DO NOT LIFT PUMP
FROM THIS THREAD.

DTV061
D004M DTV108
DTV073-nnnn

DTV046 D062-10

Fig.1 Bearing Assembly (DTV005-nnnn)

ISSUE DATE : 1 September 2003 2-3


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(i) A special SHAFT (DTV073-nnnn) is fitted to the Bearing Assembly, in lieu of


the standard SHAFT (073) shown in Part 3A of the Instruction Manual.

(ii) A special GREASE RETAINER (DTV046) is fitted at the drive-end of the


BEARING HOUSING (D004), in lieu of the standard Grease Retainer (046) shown in
Part 3A. The special Grease Retainer is provided with grooves at the periphery, to
which are fitted two PISTON RINGS (DTV108), to provide improved containment of
grease in the drive-end bearing cavity.

(iii) A LABYRINTH LOCKNUT (DTV061) is firmly fastened to the screw thread on


the Shaft, adjacent the wet-end Labyrinth (D062-10), to axially clamp shaft mounted
items to the shaft shoulder within the Bearing Housing. On the standard pump Shaft,
axial clamping of shaft mounted components is provided by loading of the Shaft
Sleeve from the Impeller boss, by the action of the Impeller screw thread
engagement.

The completed Bearing Assembly, shown in Fig 1, has Part Number DTV005-nnnn. Note
that 'nnnn' defines the characteristic depth dimension (refer Fig 7) of the sump pump
where it appears in the part numbers of the Shaft and Bearing Assembly, and in the
pump size.

5.2 FRAME ASSEMBLY


- Fitting Bearing Assembly to Base
- Refer Figs 2 and 5

'A' SIDE BOLTS HEX HEAD DTV005-nnnn


D012M
BOLT D011

DTV003
D001M

Fig.2 Frame Assembly

ISSUE DATE : 1 September 2003 2-4


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(i) Place BASE (DTV003) on floor, with Shaft axis approximately horizontal, and
machined concave Bearing Housing support cradle facing upwards

(ii) Insert ADJUSTING SCREW (D001) in Base from end face. Fix to Base by
fitting one nut and fully tighten. Fit two additional nuts separated by two flat washers.
These nuts should be loose on Adjusting Screw and spaced well apart.

(iii) Apply a light coating of grease to semi-circular machined surfaces (Bearing


Housing support cradle) in Base.

(iv) Lower BEARING ASSEMBLY (DTV005-nnnn) into Base. Approximately match


machined surfaces of the Bearing Housing with those in Base. Ensure that the
Bearing Housing lug has fitted over the Adjusting Screw mounted in the Base, and
that it fits between the nuts and washers.

(v) Fit four HEX HEAD BOLTS through Base from below. Mount CLAMP
WASHER (D011) on each bolt (domed side up) and screw on nuts.
Fully tighten Bolts on side 'A', i.e. on left hand side of Base as viewed from the
Impeller end (refer Figs 2 and 5). Bolts on the other side (i.e. Side 'B') should not be
tightened at this stage. Leave finger tight only, to maintain alignment but allow axial
movement of the Bearing Assembly.

(vi) Loosen and unscrew adjustment nut at drive-end of Adjusting Screw to


maximum extent. Tighten nut at Impeller-end of Adjusting Screw and displace
Bearing Assembly the maximum distance towards the drive-end.

(vii) Apply anti-seize compound to reduced diameter section of SHAFT (DTV073-


nnnn) at Impeller end. This will assist fitting and removal of Shaft Sleeve, and prevent
damage to Shaft surfaces by moisture.

ISSUE DATE : 1 September 2003 2-5


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

5.3 PUMP CASING ASSEMBLY


- Fitting Columns, Strainer, Cover Plate, Shaft Sleeve, Seal Rings, Impeller,
Volute Cover Seal, Casing, Column Joints (Bottom), and Cotters
- Refer Figs 3, 4 and 5

DTV3153
DTV3013 DTV3092
DTV3IO2-nnnn
DTV3116
DTV003 IMPELLER
DTV3159

DTV3085
C109 C064
DTV075
DTV3124

Fig.3 Pump Casing Assembly

(i) With pump resting on floor or bench, with Shaft horizontal, provide support
under Shaft towards Impeller-end, as required, to prevent pump toppling over
towards the Impeller-end as the wet-end is assembled. Alternatively, the pump may
be supported vertically, from the drive-end, on a hoist.

(ii) Apply anti seize compound to inner edges of recesses in two openings in
mounting flange of BASE (DTV003).

(iii) Fit small plain flanged end of each COLUMN (DTV3102-nnnn), in turn, through
holes in Base, from drive-end, and move through until spigot of large support flange
at other end engages matching recess in Base.

(iv) Fit four Column Bolts (M16 x 75 + nut + washer) through matching holes in
each support flange of Columns, and fully tighten to fasten Columns firmly to Base.

(v) For 3DTV-1830 and 3DTV-2740 pump sizes only - Fit CUTLESS BEARING
RUBBER (DTV3159) over screwed end of Shaft, and slide along maximum diameter
section of Shaft.

ISSUE DATE : 1 September 2003 2-6


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(vi) Fit STRAINER (DTV3116), small end first, over screwed end of Shaft, and slide
over maximum diameter section of Shaft.

(vii) Fit COVER PLATE (DTV3013), smooth face outwards, over screwed end of
Shaft, and slide along Shaft to rear of Strainer.

(viii) Place O-RING (C109) over screwed end of Shaft, and slide along to shoulder.

(ix) Fit SHAFT SLEEVE (DTV075) to end of Shaft, over thread, and slide along until
it contacts the shoulder.

(x) Fit O-RING (C064) to groove in rear face of Shaft Sleeve. Apply heavy grease
to the O-Ring groove to assist in holding the O-Ring which seals against the back
face of the Impeller.

DTV3159

Fig.4 Assembled Casing

(xi) Fit SHAFT KEY (D070) in Shaft keyway, and bolt SHAFT WRENCH (D306X) to
Shaft, over key.

(xii) Fit IMPELLER to Shaft thread as follows:

(a) Ensure that the O-Ring (C064) at the end of the Shaft Sleeve is positioned
in its locating groove.

ISSUE DATE : 1 September 2003 2-7


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(b) Select IMPELLER, and apply grease to thread. Lift Impeller, and screw to
Shaft. While restraining Impeller, turn Shaft with Wrench to engage Impeller and
Shaft threads. Tighten Impeller on Shaft with bar between Impeller vanes, and
flogging Shaft Wrench.

(c) Ensure that the two O-Rings on the Shaft are not damaged, and are
covered by adjacent parts.

HEXD012M
HEAD BOLT

D306X D070M 'A' SIDE


'B' SIDE

D011

Fig. 5 View from Drive - End.

(xiii) Fit CASING (DTV3092) to Columns as follows:

(a) Place VOLUTE COVER SEAL (DTV3124) over Impeller, and position in
peripheral recess of Cover Plate.

(b) Place Casing around Impeller, and rotate until discharge flanges are
adjacent corresponding flanges on ends of Columns.

(c) Secure Casing to Columns by fitting LOWER COLUMN JOINTS (DTV3153)


to matching flanges on Casing and Columns, and tightening Joint Bolts. If the
Impeller position prevents fitting of Joints, move Impeller towards drive-end by
tightening the Impeller-end nut on the ADJUSTING SCREW (D001).

ISSUE DATE : 1 September 2003 2-8


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(xiv) With the Casing securely fitted to the Columns, move the Bearing Assembly
towards the Impeller-end until the Impeller contacts the Casing surface. This is done
by loosening the Impeller-end nut on the Adjusting Screw, and tightening the drive-
end nut, to drive the Bearing Assembly towards the Impeller-end.

(xv) Fit STRAINER (DTV3116) and COVER PLATE (DTV3013) to CASING (DTV3092)
as follows:

(a) Move Strainer into contact with back face of Cover Plate, engaging
projections on Cover Plate with corresponding recesses in Strainer.

(b) Rotate Strainer and Cover Plate about Shaft axis, so that peripheral lips on
Strainer clear matching recesses in Casing, and move Strainer and Cover Plate
towards Impeller to engage opening in Casing. Ensure that Volute Cover Seal is
contained within recess formed between Cover Plate and Casing.

(c) Rotate Strainer and Cover Plate about Shaft axis until peripheral lips on
Strainer engage localised recesses in Casing.

(xvi) Fit two COTTERS (DTV3085) to rectangular slots in Strainer, ensuring that
Cotters enter to engage surfaces of Cover Plate and Strainer with matching surfaces.
Fasten Cotters by applying hammer blows to ends to bring Strainer and Cover Plate
firmly into engagement with the Casing.

5.4 LOWER SUPPORT BEARING ASSEMBLY


- Fitting Cutless Bearing Rubber and Bearing Brackets.
- Refer Fig 6

The Lower Support Bearing is fitted only to pumps of length 1830 mms and longer, to
provide additional support for the long shafts on these pumps.

Fit Lower Support Bearing as follows:

(i) Adjust position of CUTLESS BEARING RUBBER (DTV3159) along SHAFT


(DTV073-nnnn) so that its mid plane is positioned approximately Dimension 'A' from
underside of BASE (DTV003), as shown in Fig 6, where 'A' depends on the pump
size, as shown below, or in the corresponding outline dimension drawing:

Pump Size Dimension 'A' (mms)

3DTV-1830 1160
3DTV-2200 1310
3DTV-2740 1800
3DTV-3050 2000
3DTV-3450 2500
3DTV-4000 1195 and 2940
ie 2 Support Bearings required

ISSUE DATE : 1 September 2003 2-9


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

(ii) Position cavity of one BEARING BRACKET (DTV3368) around Cutless Bearing
Rubber, so that recess at other end engages COLUMN (DTV3102-nnnn).

(iii) Fit U-BOLT (DTV3199) around Column, and through holes in Bearing Bracket.
Fit Washers and Nuts to U-Bolt, and screw up finger tight .

(iv) Fit second Bearing Bracket as described in items (ii) and (iii).

(v) Place two Bolts through matching holes in Bearing Brackets across the
bearing cavity. Fit Washers and Nuts, and firmly tighten.

(vi) Align Bearing Brackets to be square to the axes of the Shaft and Columns.
Firmly tighten Nuts on U-Bolts to fix Bearing Brackets to Columns.

DTV003
DTV3368 DTV3159
DTV3199 DTV3368

Fig. 6 Fitting Lower Support Bearing.

ISSUE DATE : 1 September 2003 2 - 10


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

5.5 MISCELLANEOUS FITTINGS


- Refer Fig 7

DTV3154
50SJ

430

'nnnn'

Fig. 7 Assembled Pump

The pump assembly is now substantially complete, and requires only fitting of
miscellaneous external components.

(i) Fit DISCHARGE 'Y' PIECE (DTV3154) to drive-end flanges of COLUMNS


(DTV3102-nnnn), and secure by fitting UPPER COLUMN JOINTS (50SJ) to matching
flanges on 'Y' Piece and Columns. Firmly tighten Joint Bolts to securely fasten 'Y'
Piece to Columns.

(ii) Fit elastomer NUT COVERS (430) to all external nuts to prevent fouling of
threads with slurry.

ISSUE DATE : 1 September 2003 2 - 11


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

6. IMPELLER ADJUSTMENT
- Refer Fig 8

D001M

Fig. 8 Impeller Adjustment

The pump should be adjusted to operate with the Impeller having minimum axial clearance
with the casing surfaces adjacent the drive-end face of the Impeller.
Adjustment of Impeller axial clearance is carried out as follows:

(i) Rotate the Shaft clockwise (as viewed from the drive-end) by hand, and move the
Bearing Assembly rearward (towards the drive-end) by adjusting the Impeller-end nut on
the ADJUSTING SCREW (D001) until the Impeller contacts the drive-end casing surface.

(ii) Unscrew the Impeller-end nut, and move the Bearing Assembly towards the
Impeller-end by adjustment of the drive-end nut on the Adjusting Screw by one turn.
Fully tighten the Impeller-end nut to secure the Bearing Assembly in position.

(iii) Ensure that the Shaft can now rotate freely without contact of the Impeller with
the casing surface. If contact occurs, repeat from step (i).

After Impeller adjustment is completed, the four Bearing Housing CLAMP BOLTS
must be tightened to a torque value of 45 N m, to firmly lock the Bearing Assembly in
position.

ISSUE DATE : 1 September 2003 2 - 12


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

7. DISMANTLING PUMP AND REMOVAL OF IMPELLER

The procedure for dismantling the pump is generally the reverse of that described for pump
assembly.

Access to the IMPELLER requires removal of the two COTTERS (DTV3085),


dis-engagement of the STRAINER (DTV3116) and COVER PLATE (DTV3013) from the
CASING (DTV3092), and removal of the Casing and LOWER COLUMN JOINTS (D3153).
These parts may be removed after hoisting the Pump from the sump to give access to the
wet-end.

Impellers are fitted to Shafts with a right hand screw thread attachment on all Warman
pumps. Impeller removal generally involves applying an impulsive torque loading to the
Impeller, while separately restraining the Shaft from rotation.

ISSUE DATE : 1 September 2003 2 - 13


WARMAN PUMPS — Assembly, Operating, and Maintenance Instructions PART 2D

APPENDIX

WARMAN BASIC PART NUMBERS

WARMAN STANDARD PART NAME


BASIC PART No WARMAN
MATERIAL CODE

D001 E62 Adjusting Screw


DTV003 D20 Base
D004 G01 Bearing Housing
DTV005-nnnn - Bearing Assembly
D011 E62 Clamp Washer
DTV046 E62 Grease Retainer
DTV061 E62 Labyrinth Locknut
D062 D70 Labyrinth
C064 S18 Impeller O-Ring
D070 E05 Shaft Key
DTV073-nnnn E05 Shaft
DTV075 D20 Shaft Sleeve
DTV108 G02 Piston Ring
C109 S18 Shaft O-Ring
D306X E02 Shaft Wrench
DTV3013 A05A Cover Plate
DTV3085 E02 Cotter
DTV3092 A05A Casing
DTV3102-nnnn E02 Column
DTV3116 G01 Strainer
DTV3124 R08A Volute Cover Seal
DTV3153 D20 Column Joint Bottom
DTV3154 E02 Discharge 'Y' Piece
DTV3159 R08A Cutless Bearing Rubber
DTV3199 E62 U-Bolt
DTV3368 G01 Bearing Bracket
430 U14 Nut Cover
50SJ D20 Column Joint Top
- - Hex Head Bolt

NOTE - Refer to Appendix B of Part 1 of the Instruction Manual for details of Warman
Material Codes.

ISSUE DATE : 1 September 2003 2 - 14


OFFICES

Egypt Ghana
TEL: +202 575 1544 TEL: +233 21 77 3444
FAX: +202 575 1702\575 1383 FAX: +233 21 77 0588
EMAIL: sonfarid@sonfarid.com EMAIL: chwarman@idngh.com

Kenya Morocco
TEL: +254 2 60 7021\60 0328 TEL: +212 22 39 5223\39 5237
FAX: +254 2 60 5468 FAX: +212 22 39 5113
EMAIL: sitelog@swiftkenya.com EMAIL: pumps@warman-na.com

South Africa United Arab Emirates


TEL: +27 11 617 0700 TEL: +971 4 299 6808
FAX: +27 11 617 0791 FAX: +971 4 299 6809
EMAIL: warmpump@warman.co.za EMAIL: pumps@chwarman-me.com

Zambia Zimbabwe
TEL: +260 2 21 7743\0114 TEL: +263 9 78840\76853
FAX: +260 2 21 7762 FAX: +263 9 63565
EMAIL: warman@coppernet.zm EMAIL: warman@mweb.co.zw

For Alrode
Manufacturing

3 - 5 CLARKE STREET SOUTH, ALRODE 1449, ALBERTON (PO BOX 17872 RANDHART 1457) REPUBLIC OF SOUTH AFRICA
PHONE: +2711 617-0700 FACSIMILE: +2711 617-0791 EMAIL: warmpump@warman.co.za WEBSITE: www.warman.co.za
DIRECTORS: C.H. WARMAN*, V.H. KING*, W.A. KING* (* AUSTRALIAN)

BC/0903

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