Jundi Abdillah Keliat - 5007201233 - JD 2 - Impact Test
Jundi Abdillah Keliat - 5007201233 - JD 2 - Impact Test
Jundi Abdillah Keliat - 5007201233 - JD 2 - Impact Test
Module : Impact
GROUP :2
LECTURER/CLASS : Suwarno, S.T., M.Sc., Ph.D.
ASISSTANT : Talia Kamil
PRACTITIONER :
Jundi Abdillah Keliat 5007201233
TABLE OF CONTENT
ABSTARCT .......................................................................................................................... 4
CHAPTER I .......................................................................................................................... 5
I.1 Background .............................................................................................................. 5
I.2 Purpose..................................................................................................................... 5
I.3 Problem .................................................................................................................... 5
CHAPTER II ........................................................................................................................ 6
II.1 Toughness definition................................................................................................ 6
II.2 Impact Test definition .............................................................................................. 6
II.3 Charpy and Izod ....................................................................................................... 6
II.4 Notches .................................................................................................................... 7
II.5 Notch Toughness ..................................................................................................... 8
II.6 Ductile to brittle transition ....................................................................................... 8
CHAPTER III ....................................................................................................................... 9
III.1 Tools and Materials ................................................................................................. 9
III.2 Testing Steps ............................................................................................................ 9
III.3 Flowchart ............................................................................................................... 10
.......................................................................................................................................... 11
CHAPTER IV ..................................................................................................................... 12
DATA ANALYSIS.............................................................................................................. 12
IV.1 Experiment Data .................................................................................................... 12
IV.2 Test Result ............................................................................................................. 12
IV.2.1 First Specimen ................................................................................................ 13
IV.2.2 Second Specimen ............................................................................................ 14
IV.2.3 Third Specimen .............................................................................................. 14
IV.3 Data Analysis and Calculation ............................................................................... 15
IV.4 Calculation Table and Comparison Graph ............................................................. 18
IV.5 Analysis Discussion ............................................................................................... 19
IV.5.1 Specimen I ...................................................................................................... 19
IV.5.2 Specimen II ..................................................................................................... 20
IV.5.3 Specimen III ................................................................................................... 20
IV.5.4 Graph .............................................................................................................. 21
CHAPTER V ....................................................................................................................... 22
CONCLUSION ................................................................................................................... 22
CHAPTER VI ..................................................................................................................... 23
EVALUATION AND SUGESSTION ............................................................................... 23
VI.1 Evaluation .............................................................................................................. 23
VI.2 Sugesstion .............................................................................................................. 23
BIBLIOGRAPHY............................................................................................................... 24
ABSTARCT
Mechanical properties are characteristics of materials that result from the material’s
reaction to mechanical loads. Mechanical qualities include strength, hardness, tenacity,
toughness, rigidity, and elasticity. Toughness or toughness is a material’s or material’s
capacity to take a specific amount of energy without being damaged. It may also be defined
as the amount of energy necessary to break a workpiece under specific conditions. Knowing
the level of toughness of the metal allows us to predict its capacity to receive the given impact
energy quickly enough to shatter a material. This test is critical in establishing a material’s
resistance to speed based on the energy exerted by a rapid impact or force at one. As a result,
this Praktikum Impact Test is performed to gain a better knowledge of the nature of materials,
namely hardness.
The goal of this practicum is to learn about a material's capacity to absorb shock load
energy as well as the effect of temperature on a material's ability to absorb shock load energy.
The charpy and Izod techniques will be employed in this practicum. The Charpy technique,
also known as the V-notch Charpy test, is a high-strain test that assesses how much energy
is absorbed by materials during a fracture. While the Izod technique has a square latitude or
circle cross-section with a notch V towards the clamped end, the impact test with this method
is normally done only at room temperature and is meant for materials designed to behave as
cantilevers.
I.1 Background
In the development of the industrial world, especially related to material
research and its use, then in the production process many things or criteria must be
met so that the material can be used in the industrial world. For use as a material, the
distinctive properties of a metal material must be known because the metal will be
used for various purposes and conditions. The properties of the metal include
mechanical properties, thermal properties, chemical properties, ability, dimensional
capabilities, and so on. As for this experiment that will be tested is the mechanical
properties of the metal, especially the toughness of it.
I.2 Purpose
1. To know the ability of materials to absorb impact energy
2. To know how temperature affects the ability of materials to absorb impact energy
I.3 Problem
1. The conducted tests are based on JIS Z 2242
2. The conducted tests used the Charpy method.
3. The specimens used in the conducted tests are based on ASTM A131
4. Testing variables that are used on the conducted tests are temperature valued at -
20
5. Degrees Celsius, 25 degrees Celsius (ambient temperature), and 100 degrees
Celsius.
6. Testing apparatuses are considered to have been set up correctly and properly.
CHAPTER II
BASIC THEORY
…………………………………(2.1)
After determining the rate of change of bond length , it can be used as a cutoff point
for ductile-brittle transition. When s˙ is less than this value, the force function is the
ductile
model, and when s˙ reaches or exceeds this value, the force function is the elastic-
brittle model.
CHAPTER III
METHODOLOGY
III.3 Flowchart
Start
End
CHAPTER IV
DATA ANALYSIS
a. First Specimen
Known:
𝑙 = 0,81 𝑚
α = 156o
β = 78o
w = 30 kpm
A = 9.2 (10.7 – 1.2) = 87.4 mm2
Emechanical = 15 Ekpm
➢ Finding Theoretical Fracture Energy
𝐸𝑡ℎ𝑒𝑜𝑟𝑦 = 𝑊. 𝑙 (𝑐𝑜𝑠 𝑐𝑜𝑠 𝛽 −𝑐𝑜𝑠 𝑐𝑜𝑠 𝛼 )
𝐸𝑡ℎ𝑒𝑜𝑟𝑦 = 30 𝑘𝑝𝑚. 0,81𝑚(𝑐𝑜𝑠 𝑐𝑜𝑠 78° −𝑐𝑜𝑠 𝑐𝑜𝑠 156° )
𝐸𝑡ℎ𝑒𝑜𝑟𝑦 = 27,25141 𝐸𝑘𝑝𝑚
b. Second Specimen
Known:
𝑙 = 0,81 𝑚
α = 156°
β = 126°
w = 30 kpm
A = 9.3 (11 – 0) = 102.3 mm2
Emechanical = 5,1 Ekpm
c. Third Specimen
Known:
𝑙 = 0,81 𝑚
α = 156o
β = 97o
w = 30 kpm
A = 9.2 (10.6 – 1) = 88.32 mm2
Emechanical = 17.5 Ekpm
The following is a graph of the results of the calculation of impact strength against
temperature, as follows:
Figure 0.1 Impact Strength to Temperature Graph
In this test of specimen I, the initial position of the pendulum is at 156° and
the last position of the pendulum is at 78°. Based on this, it can be seen the value
of the fracture energy and also the impact strength of the material. The fracture
energy of the machine is 15 Ekpm, while the theoretical fracture energy is 27.251
Ekpm. The engine impact strength value is 0.172 Ekpm/mm2, while the theoretical
impact strength value is 0.312 Ekpm/mm2. The theoretical value tends to be
greater than the machine. This is because there are several factors that influence
the difference in the results. Some of them are the surface of the specimen that is
not good, the human factor is less precise, and several other factors.
IV.5.2 Specimen II
The tests carried out on the specimens were carried out at a temperature of -
20℃. Specimens produce fractures that are fibrous and have a bright color. Based
on this, the specimen experienced a brittle fracture.
In this test of specimen II, the initial position of the pendulum is at 156° and
the last position of the pendulum is at 126°. Based on this, it can be seen the value
of the fracture energy and also the impact strength of the material. The fracture
energy of the machine is 5.1 Ekpm, while the theoretical fracture energy is 7.916
Ekpm. The engine impact strength value is 0.05 Ekpm/mm2, while the theoretical
impact strength value is 0.077 Ekpm/mm2. The theoretical value tends to be
greater than the machine. This is because there are several factors that influence
the difference in the results. Some of them are the surface of the specimen that is
not good, the human factor is less precise, and several other factors.
In this test of specimen III, the initial position of the pendulum is at 156° and
the last position of the pendulum is at 97°. Based on this, it can be seen the value
of the fracture energy and also the impact strength of the material. The fracture
energy of the machine is 17.5 Ekpm, while the theoretical fracture energy is 19.238
Ekpm. The engine impact strength value is 0.198 Ekpm/mm2, while the theoretical
impact strength value is 0.218 Ekpm/mm2. The theoretical value tends to be
greater than the machine. This is because there are several factors that influence
the difference in the results. Some of them are the surface of the specimen that is
not good, the human factor is less precise, and several other factors.
IV.5.4 Graph
Graph 4.1. shows the effect of temperature on the impact strength of the
engine and the theory. At a temperature of -20°C, the engine impact strength value
is 0.172 Ekpm/mm2, while the theoretical impact strength value is 0.312
Ekpm/mm2. At a temperature of 25°C, the engine impact strength value is 0.198
Ekpm/mm2, while the theoretical impact strength value is 0.218 Ekpm/mm2. At a
temperature of 100°C, the engine impact strength value is 0.172 Ekpm/mm2, while
the theoretical impact strength value is 0.312 Ekpm/mm2. Based on the graph line
which tends to rise, this indicates that when the temperature is high the value of
the impact strength also tends to be high.
CHAPTER V
CONCLUSION
From the impact test practicum that has been carried out, the following conclusions
are obtained:
1. The energy received by the metal differs from the energy reported on the machine
in theory. When this happens, the ductile material absorbs more energy than the
brittle material. The substance that absorbs a lot of energy also has a lot of impact
strength.
2. Temperature has been shown to impact the mechanical properties of the
specimen; the greater the temperature, the more ductile the material, and vice
versa. The specimen tested at 100oC has a ductile characteristic, the specimen
tested at 25oC has a brittle-ductile transition, and the specimen tested at -25oC
has a brittle characteristic.
CHAPTER VI
EVALUATION AND SUGESSTION
VI.1 Evaluation
This test may be evaluated so that it can be improved in the future. The
evaluation is displayed on a comparison chart. On the graph, it should be ascending,
not descending.
VI.2 Sugesstion
Practiciant should practice more concentration and thoroughness when the
impact testing process takes place especially when measuring the dimensions of
specimens, making notsch depth, and laying specimens on the test tool because this
will affect the data of calculation results and conclusions obtained.
BIBLIOGRAPHY
Callister Jr, William D. 2009. Materials Science and Engineering an Introduction, 8th
Edition. New Jersey: John Wiley and Sons.
Avner, S. H. (1974). INTRODUCTION TO PHYSICAL METALURGY SECOND
EDITION. Singapore: MvGRAW-HILL BOOK COMPANY.