Cable Accessories Catalog

CONTENTS
ABOUT US .......................................................................................... 2
VISION & MISSION............................................................................... 3
PREMOLDED CABLE ACCESSORIES................................................. 3
PREMOLDED CABLE JOINTS............................................................. 5
Medium Voltage Power Cable Joints..........................................................6
High Voltage Power Cable Joints................................................................8
PREMOLDED CABLE TERMINATION................................................ 11
Medium Voltage Modular Termination.......................................................12
High Voltage Transmission Termination....................................................14
PORCELAIN OUTDOOR SEALING END............................................ 17
DEAD BREAK SEPARABLE CONNECTORS . ................................... 21
L-Shape Elbow -156 LR............................................................................22
L-Shape Elbow -400LB.............................................................................23
T Shape Elbow..........................................................................................24
LINK BOX........................................................................................... 27
HEAT SHRINK PRODUCTS................................................................ 30
Cable Breakouts........................................................................................32
End Caps...................................................................................................33
Heat Shrink Tubes.....................................................................................34
Boots.........................................................................................................35
Low Voltage Heat Shrink Joint..................................................................36
Low Voltage Heat Shrink Termination.......................................................37
METAL ACCESSORIES...................................................................... 39
COPPER METAL ACCESSORIES
Tubular Copper Connectors for MV Joints................................................40
Tubular Copper Lugs for LV & MV Terminations........................................41
Tubular Copper Connectors for LV Joints.................................................42
Standard Copper Connectors...................................................................43
Standard Copper Lugs..............................................................................44
Copper braid.............................................................................................45
ALUMINUM METAL ACCESSORIES
Tubular Aluminum Connectors for MV joints.............................................46
Tubular Aluminum Lugs for MV Terminations............................................47
Tubular Aluminum Connectors for LV Joints.............................................48
Tubular Aluminum Lugs for LV Termination...............................................49
BI-METALLIC LUGS
Bi-Metallic Insert Lugs for MV Terminations.............................................50
Bi-Metallic Insert Lugs for LV Termination.................................................51
Bi-Metallic Friction Lugs for MV Termination............................................52
Bi-Metallic Friction Lugs for LV Termination..............................................53
TOOLS................................................................................................ 55
CERTIFICATIONS............................................................................... 58
EL SEWEDY CABLES CONTACTS.................................................... 64
1

ABOUT US
Elsewedy SEDCO and Elastimold Egypt are subsidiaries of Elsewedy Electric, Elsewedy Electric
is one of the largest industrial entities operating in the field of cables and cables accessories.
Elastimold Egypt , a joint venture with ELastimold USA and Elsewedy SEDCO is the only cable accessories
manufacturer in the middle east since 1997. Elastimold Egypt follows the manufacturing concepts of ELsewedy,
starting at the first step by sourcing our own raw materials followed by all the main components. we utilize
state of the art production equipment while adhering to the highest quality standards to ensure premium
quality and cost optimization. through our experienced R&D Team and utilizing group resources we are able to
accommodate and adapt our facilities to give our clients the best possible solution for their needs.
Our services range from engineering, design and correct accessory se-lection to supplying, training, installation
and supervision.
We have our own highly experienced project department in projects up to 220kv with different teams located
in Qatar, KSA, Kuwait and Algeria.We are confident that we can handle any requirements that faces our clients.
Our wide product range fulfills most of the market’s needs for under-ground cable accessories with various
types and techniques for each product to give the best solutions available.
We are ISO certified, type tested by KEMA, CESI and IPH
2
PREMOLDED CABLE ACCESSORIES
VISION MISSION
To be one of the key players in cable accessories Manufacturing & supplying safe cable accessories
manufacturing and its related services globally products in order to meet &exceed market
expectations and positively contribute to
developing In our society & environment
VALUES
The guiding factors for Elsewedy Electric to achieve its vision
Integrity Ownership, Commitment and Collaboration

Be ethical, honest and transparent Assume responsibility for actions & decisions
Execute & deliver with sense of urgency
Customer Satisfaction
Demonstrate equality, humility and respect for
Offer exceptional customer experience locally & others
globally Collaboration & teamwork
Offer quality products, services and Innovative
Solutions Innovation
Identify, develop and deploy leading edge
Excellence technology
Strive to excel in every aspect of our business Pursue improvement tools
Approach challenges with determination to succeed
FEATURES OF PREMOLDED ACCESSORIES

FACTORY MOLDED
LONGEST SHELF LIFE
FACTORY TESTED 100%
FAST AND EASY TO INSTALL
HIGH MECHANICAL STRENGTH
POSITIVE HEAT TRANSFER INTERFACE
PROVIDE PERMANENT, FULLY SHIELD, FULLY SUBMERSIBLE
EASILY LEARNED INSTALLATION PROCEDURE, NO SPECIAL SKILLS REQUIRED
UNIQUE CONDUCTIVE INSERT PROVIDES OPTIMUM ELECTRICAL STRESS RELIEF
ASSURE WATERTIGHT SEAL AND COMPLETE DIELECTRIC INTEGRITY
MEET OR EXCEED THE INTERNATIONAL STANDARDS
NO ASSEMPLY TOOLS REQUIRED
APPLICABLE FOR HAZARD AREA
DISMANTLING AVAILABILITY
NO WEATHER EFFECT
EASY TO SPECIFY
3
Premolded Cable Joints
4
PREMOLDED CABLE JOINTS
Medium Voltage Power

Cable Joints
high Voltage Power

Cable Joints
5
MEDIUM VOLTAGE POWER CABLE JOINTS
IEC Standard 60502-4 , IEEE Standard 404 ,CENELEC HD 629.1
1 Joint Stored on One Side of The

Cable Core.
3
2 Joint In Its Final Position.
3 Restoration.
1
2
The Power Cable Joints are highly reliable, factory-molded and tested cable joints for 15kV, 25kV and 35(36)
kV class distribution systems. When assembled, they provide permanent, fully shielded, fully submersible
cable joints for direct burial or vault applications of solid dielectric single-core and three-core cables.
The Power Cable Joints are designed to meet or exceed the IEC 60502-4 standard as well as the rigid IEEE
404 standard.
The Power cable joints offer the benefits of an optimum design for electrical stress control, they are factory
molded for consistent high quality and are factory tested before field installation to insure maximum
reliability. They are easy to install without special tools and they are easy to specify for various cable types.
6
The molded stress control configuration

offers excellent stress management through
computer-aided definition of shape transitions
and state-of-the-art materials science.
1 Heat transfer from the cable contact is enhanced by maintaining a positive interference
fit with the conductive insert, and shaping of the electrical insulation to provide minimal
thermal resistance to ambient and an increased external surface area (relative to a
cylindrical design of equal insulation thickness).
2 The cloverleaf design reduces assembly forces by allowing the housing wall section to
flex rather than stretch during assembly (A basic cylindrical design would require the
circumference to expand).
3 The cloverleaf design, with benefits of positive heat transfer interface, and reduced
assembly force is made possible by exact proportioning of the changing cross section.
The resulting equipotential lines have a smooth transition without areas of stress
concentration.
Ordering Formula
7.5
12
17.5
24
36
16.5 21.0
19.5 24.0
21.5 26.5
25.0 30.0
27.5 33.0
30.0 37.0
35.0 41.5
38.0 45.0
44.0 49.0
49.0 55.0
53.0 59.0 R
58.0 65.0 S
Uo (KV) 6 8.7 12 18 or 19
U (KV) 10 15 20 30 or 33
Um (KV) 12 17.5 24 36
Impulse Test voltage (KV) 75 95 125 170
IEC Standard No. IEC 60502-4
Note:
Uo : is the rated power frequency voltage between conductor and earth or metal screen for which the cable is designed
U : is the rated power frequency voltage between conductors for which the cable is designed
Um : is the maximum value of the “highest system voltage’’ for which the equipment may be used
7
HIGH VOLTAGE POWER CABLE JOINTS
IEC 60840 , IEEE Standard 404 ,CENELEC HD 629.1
Maximum Reliability & lowest Installed Cost

Faster Installation. Unlimited Shelf Life
The molding is done in the factory, reducing Allows for instant availability
on-site time. No penciling of cable insulation Factory-Molded Quality
required. You can be sure each cable joint in the field
Reduced Training Requirements. is produced exactly per design. Each unit is
Easily –learned installation procedure. molded a microprocessor controlled screw
injection press to produce a level of quality not
No Costly Installation Machinery Required possible with field molding equipment or tape.
Field molds or wrapping machines are not
required. A low-cost assembly tool is available. Factory- 100% factory Tested
Each unit is electrically tested in the factory to
No Special Environmental Equipment insure consistent quality.
Requirements
All Transmission Cable Joints are designed with

optimized stress control and heat transfer capabilities.
You do not have to rely on the expertise of a field
installer to fabricate a reliable joint.
Premolded housing void - free joint housing consists of cured EPDM insulation bonded under pressure to
cured molded semiconductive elements.
8
Technical Data According to IEC 60840

RATINGS
Nominal system voltage up to Uo ( kV) 69
Maximum system voltage Um ( kV) 72.5
Maximum continuous conductor temperature 90˚C
Type test (IEC 60840 )
Partial discharge test voltage
- Partial discharge level determined at (kV) 54
- Maximum allowable Partial discharge level ( PC ) 5
- Conductor temperature Ambient
Load cycle
- Test voltage (kV) 72
- No of cycles,each cycle 24 hrs 20
- Heating duration 8 hrs.
- Cooling duration 16 hrs.
- Conductor temperature (95 ˚C)
Basic impulse level (10 pos., 10 Neg., 50 Hz )
- Impulse voltage (kV) 325
AC withstand voltage
- Test voltage (kV) for 15min. 90
Routine test
AC withstand voltage (kV) for 30min. 90
Other technical data as per (IEEE)
AC line to ground to withstand (kV)
- 6 hrs. dry 100
- 15 min. dry 120
Ordering Formula
9
10
PREMOLDED CABLE TERMINATION
Medium Voltage
Modular Termination
Premolded Cable Termination for XLPE,
EPR and any Polymeric Insulation
Cable up to 52 kV Indoor & Outdoor
High Voltage
Transmission Termination
The 69 TCT Termination is
lightweight and easy to handle. It
can be assembled horizontally on
the ground and then raised to the
installation position without a crane.
Installation can be accomplished
without special training using a
normal assembly / tension device.
The 69 TCT can utilize standard
cable support systems.
11
Premolded Cable Termination
MEDIUM VOLTAGE MODULAR TERMINATION
IEC standard 60502-4, IEEE standard (404 & 048) , CENELEC HD 629.1,IEC 60840
Design and Components
1 Cable Lug 1
2 Sealant Cover
2
To seal between the contact and the terminator
3 Non-tracking Rubber Modules 4
Molded of special EPDM compound for functional reliability 3
and long life
4 Molded Stress Cone 6
Molded stress relief assures proper stress relief for 5
terminating cables
5 Ground Wire
Makes the connection between the stress cone and the 7
copper tape shield
6 Screen Cover
To protect the screen 9
8
7 Ground Connection Point 10
secures the grounding flat braid to the metallic screen and
the armor
8 Trifurcating Boot
Boot that seals the transition of the three-core cable into
three single cores
9 Sealant Tape
Mastic tape used to seal the jacket and flat braids from the
ingress of water
10 Grounding Flat Braid
The flat braid makes the electrical connection between the
metallic screen and armor to the system ground
Features
Maximum Reliability : Computer designed and manufactured for superior temperature and stress
management. Maximum reliability with control of known factors.
Superior Stress Management
and Temperature profile : Computer designed and manufactured using a microprocessor - controlled
screw injection press to ensure a constant stress control configuration.
Operates cooler than the cable conductor.
Tests : Meets the requirements of international standards, IEEE (404 & 048),
IEC 60502-4, CENELEC HD 629.1 and IEC 60840.
Factory Molded : For constant stress control configuration.
Factory Pretested : Assuring field installations meet design standards, Stress cone undergoes
partial Discharge Tests.
Fast Fitting : Stress Cone fits directly over semiconductor of cables. Earthing provision
available for stress cone.
Faster installation : Lower installation cost, requiring no special skills.
Extra Creepage Distance : This is achieved by adding extra modular skirts.
Ambient Temperature : -10oC upto +60oC.
Reduced Training
Requirements : Easily learned installation procedure,Human error totally eliminated.
12
Electrical Ratings Stress Control Configuration

Uo (KV) 3.6 6 8.7 12 18 or 19 26
U (KV) 6 10 15 20 30 or 33 45 to 47
Um (KV) 7.2 12 17.5 24 36 52
Impulse Test Voltage (KV) 60 75 95 125 170 250
IEC Standard No. IEC 60502-4 IEC 60840
MTG Size1, Range (12.5 : 39.5) mm MTG- Size 1
MTG Size2, Range (21 : 50) mm MTG- Size 2
MTG Size3, Range (48 : 67) mm MTG- Size 3
Min. No. of modules for Indoor termination 1 2 2 3 5 7
Min. No. of modules for Outdoor termination 2 3 4 5 7 9
Note
Uo : is the rated power frequency voltage between conductor and earth or metal
screen for which the cable is designed
U : is the rated power frequency voltage between conductors for which the cable
is designed
Um : is the maximum value of the “highest system voltage’’ for which the
equipment may be used
Current Rating is equal to the cable’s rating.

Ratings based on IEEE (404 & 048) IEC 60502-4, CENELEC HD 629.1,
IEC 60840 and do not reflect maximum withstand levels, For levels that
exceed the above, contact your dealer representative.
Creepage distance of the termination
Creepage distance is the shortest distance along the surface
of the termination between the two conductive parts.
For the dimensioning of the creepage distance, the tracking
formation of the insulating material has to be considered.
Creepage distance depends on the voltage class, pollution
level and the type of termination.
Creepage distance is met by number of antitracking modules
used. Any value of creepage distance can be achieved by
adding excess modules.
Ordering Formula
13
HIGH VOLTAGE TRANSMISSION TERMINATION
IEC 60840, IEEE (048&404), CENELEC HD 629.1
The 69 TCT Termination provides a termination for cable systems rated up to 72.5 KV class.
It conforms to IEC 60840. This terminator is designed for solid dielectric cables with insulation diameters
from 37 mm to 84 mm.
Various lugs are available for the conductor connection.
The durable elastomer construction eliminates glaze damage failures associated with porcelain.
A state-of-the- art shed design ensures a non- continuous drip path and the non-tracking polymer requires no
surface oil or grease.
14
Electrical Data for 69TCT Transmission Rating Data According to IEC 60840
RATINGS
Type test (IEC 60840 )
Load cycle
Basic impulse level (10 pos., 10 Neg., 50 Hz )
Routine test
Other technical data as per (IEEE)
- 10 sec. wet 145
- 1 min. dry 175
- 6 hrs. dry 100
- 15 min. dry 120
Ordering Formula
6 78 90
15
16
PORCELAIN OUTDOOR SEALING END
SEPT 72 outdoor sealing end

porcelain termination for cable
systems with rated voltage up to
72.5 kV.
17
IEC 60840, IEEE (048&404), CENELEC HD 629.1
The SEPT 72 conforms and type tested according to IEC 60840

Pre-molded stress control system made of EPDM rubber.
Termination’s stress cone covers cable cross section area up to 2000 mm2 with diameter over insulation up to 97 mm.
Termination is filled with an insulating compound up to a level where the electric field is substantially reduced. The
terminations base plates and the cables metallic screen are electrically insulated from the supporting structure by
means of stand-off insulators, designed to withstand both mechanical and electrical operating stresses
Termination designed for operation under severe outdoor conditions.
Main components of the termination are the porcelain hollow insulator, upper metal cap, top bolt , metal base
plate , supporting insulators , silicon oil filling compound , O-Ring gaskets and pre-molded stress cone for
electrical field control.
Arcing horn , Corona Ring , Overhead Clamps are available under customer request , and to be ordered separately
Technical data
RATINGS
Type Test (IEC 60840 ):
-Partial discharge level determined at [KV] 54
- Maximum allowable partial discharge level [PC] 5
- Conductor Temperature Ambient
Load cycle
Basic impulse level (10pos., 10Neg., 50 Hz )
Routine Test:
Other Technical Data as per (IEEE):
- 6 hrs. dry 100
- 15 min. dry 120
- 1 min. dry 175
- 10 sec. Wet 145
18
Ordering Formula
size finished over insulation

diameter
min. max.
L 36.8 42
M 41.4 48.6
Distance N 48 54
P 50 60
Q 58 64
R 62 68
S 66 76
T 74 84
V 83 93
W 88 97
Extra creepage distances can be achieved.
Example
for 66kv, 630mm2 CU cable with dia. over insulation of 66 mm, the cable metallic screen is lead and minimum
creepage distance 2970mm.
Order SEPT1-72R2 6304
The following item’s shall be ordered separately
Separate overhead clamp for Complete overhead clamps for bare

Busbar connection conductor aerial connection
Arcing horn
Corona Ring
19
20
DEAD BREAK SEPARABLE CONNECTORS
L-Shape Elbow
156 LR
156LR Elbow Connector is a fully-rated
15/25kV, 250Amp Class deadbreak
connector. Units include provisions for
de-energized operation using standard
hot stick tools. It has a standard
interface for connecting to 15/25kV,
250 Amp deadbreak bushing inserts,
junctions and other accessories. The
156LR is equipped with an integral
voltage test point.
Mates with bushing interface conforms
to CENELEC EN 50181 interface (A).
T Shape Elbow
The T - body is designed to provide
fully-shielded, dead-front submersible
cable connections to high-voltage
apparatus. It can be used through
36 kV with conductor range up to
630 mm2 for aluminum and copper
conductors.
L-Shape Elbow
400LB
The K400LB is designed to
provide fully-shielded, dead-front
submersible cable connections
to high-voltage apparatus. The
K400LB can be used up to 25 kV for
aluminum and copper conductors.
21
Dead break SEPARABLE CONNECTORS
L-SHAPE ELBOW
156 LR IEC Standard 60502-4, IEEE Standard 386, CENELEC HD 629.1
15/25kV, 250 Amp Deadbreak plug in Elbow.

Fully shielded, fully submersible molded rubber housing.
100% peroxide-cured construction includes insulation and
conductive EPDM materials.
Optionally, Non-corrosive, capacitively coupled voltage test point
with removable protective cap.
Provision for hot stick operation.
Provision for ground wire connection.
Wide cable range with minimum number of sizes.
No special tool,heating,taping or potting are required.
1 Semi conductive shield 217.9mm
Semi conductive EPDM shield provides ground 1 2

shield continuity between elbow and cable shield.
2 Probe
from tin plated copper to insure positive
interference fit with the mating bushing.
3 Pulling eye
stainless steel pulling eye provides easy hotstick
operation.
3
4 Semi conductive insert 4
Molded cured EPDM semi conductive contains
electrical stress control.
5 Optional copacitive test
point capacitive test point with cap provides a 5 and CENELEC EN 50181
(Interface (A
shielded hotstick operation to test if the circuit is
energized or not. 6
6 EPDM insulation
Molded from high quality special formula
EPDM rubber to provide superior insulation
characteristics 8 7
7 Cable insulation
8 Grounding eye 9
provisioned for ground wire connection.
9 Cable’s outer semi conductor
Ordering Instructions
Determine the insulation diameter of the cable. Select the corresponding elbow size that straddles the
insulation diameter.
Cable Insulation Dia. Range Elbow Conductor metal COND.

Voltage Class
mm Size Symbol SIZE (mm2)
7.5 16.3 - 20.8 F Aluminum 1 025
12 19.3 - 24.1 G Copper 2 035
17.5 21.6 - 26.7 H 050
24 24.9 - 30.0 J 070
27.7 - 33.3 K 095
120
22
L-SHAPE ELBOW
IEC Standard 60502-4, IEEE Standard 386, CENELEC HD 629.1
400LB
The bushing interface conforms to CENELEC EN 50181 for

using with standard 400/630A European switchgear C interface.
A ground wire is attached for easy shield grounding after
installation.
The product for using with standard 400 A European switchgear B
interface is available upon request.
1 2
1 Bushing Interface
2 Stud 3
3 Insulating Plug
4 Compression Connector
5 Semi Conductive Insert 4
6 Elbow Housing 5
7 Elbow Insulation 6
8 Grounding Wire
9 Outer Semi conductive layer 8 7
10 Cable Adaptor
11 Cable’s Outer Semi Conductor
9
Ordering Instructions 10
Determine the insulation diameter of the cable.
11
Select the corresponding adaptor size that
straddles the insulation diameter .
Cable Insulation Dia. Range Adaptor Conductor metal COND.

Voltage Class
mm Size Symbol SIZE (mm2)
7.5 16.3 - 20.8 F Aluminum 1 025
12 19.3 - 24.1 G Copper 2 035
17.5 21.6 - 26.7 H 050
24 24.9 - 30.0 J 070
27.7 - 33.3 K 095
30.0 - 37.2 L 120
34.8 - 41.4 M 150
38.5 - 45.2 N 185
43.8 - 49.1 P 240
300
Note
400
Tinned Al lug is supplied for both Cu & Al conductor as a default.
For other options please specify. 500
630
23
T SHAPE ELBOW
IEC Standard 60502-4, IEEE Standard 386, CENELEC HD 629.1
The product mates with bushing interface

conform to CENELEC EN 50181. B, C & D
interface customized from both side as per
client requests.
2
1
3
1 Bushing Interface
2 Stud
3 Protective Cap 4
4 Insulating Plug
5 Elbow insulation 5
6
6 Compression Connector
7 Outer Semi Conductive Layer 7

8
8 Semi Conductive Insert

9
9 Cable Adaptor
10
10 Earthing Eye
11 Cable’s Outer Semi Conductor
11
Ordering Instructions
Specify interface symbol according to your switch gear interface.
Determine the insulation diameter of the cable. Select the corresponding adaptor size that straddles the
insulation diameter.
24
Cable
Voltage Class Type of Insulation Adaptor Conductor metal COND.
Symbol Dia. Range
Interface Size SIZE (mm2)
KV Symbol mm Symbol
7.5 - C/D 465 16.3 - 20.8 F Aluminum 1 025
12 - D/D 655 19.3 - 24.1 G Copper 2 035
17.5 - C/C 455 21.6 - 26.7 H 050
24 K B/D 466 24.9 - 30.0 J 070
36 M 27.7 - 33.3 K 095
30.0 - 37.2 L 120
34.8 - 41.4 M 150
38.5 - 45.2 N 185
43.8 - 49.1 P 240
300
Example
400
For 24KV ,185mm2 stranded AL Cable with a dia.
Over insulation of 28.5mm and the required ELBOW interface C/D. Order K465J1185 500
630
Note
Tinned Al lug is supplied for both Cu&Al conductor as a default.
For other options, please specify.
Possible Arrangements Separable Connectors

Various possibilities could Elbows types and Bushing Interfaces
be achieved using the Bushing Rated
correct mating parts, Rated Connection
Interface Elbow Shape voltage Current Type
which enables providing Type (um)
innovative solutions as per A L- Shape only 15,25 KV 250 A Plug in
customers needs. L or T- Shape 15,25 KV
B 400 A Plug in
Other combinations can be T - Shape only 35 kv
achieved.
L or T- Shape 15,25 KV
C 630 A Screw ( metric )
T - Shape only 35 kv
D T - Shape only 15,25,35 KV 630 A Screw ( inch )
Insulating plug
Connecting Plug
Bushing Interface Insulating plug Connecting Plug Bushing Interface
Bushing Interface Connecting Plug
Elbow T Shape Elbow T Shape

Elbow T Shape
Elbow T Shape Elbow T Shape Elbow T Shape
SINGLE CONNECTION TO DOUBLE CONNECTION TO TRIPEL CONNECTION EXAMPLE

EQUIPMENT EQUIPMENT FOR BRANCHING APPLICATION
DUAL CABLE/PHASE
25
26
LINK BOX
Link Box is electrically and

mechanically one of the integral
accessories of HV underground
and above ground cable bonding
system, associated with HV XLPE
power cable systems. SEDCO offers
an array of its product disconnecting
link boxes to complete the desired
sheath grounding arrangement.We
provide a sealed dry environment
for cable metal sheath earthing
connections(links).These links
may be removed to facilitate cable
sheath inspection and testing.
27
LINK BOX
UP TO 400 KV
Features
Mechanical features
Enclousre from stainless steel ,electrostatic
painting for long term corrosion resistance
Great Sealing and waterproof performance.
Designs for indoor,outdoor and underground
applications.
Different mechanical protection level up to IP 68.
All Connections and links are tin Plated.
Electrical features
Accommodate single core or concentric cables
Suitable for earthing cable leads C.S.A up to 400mm2.
Different designs available : single point, cross bonding and direct grounding versions available with or
without removable links.
With or without SVL: Zinc oxide sheath voltage limiters (SVL) can be used. Rated voltage as per client
specifications/bonding system design.
Arrangement fulfilled all electrical requirements for the voltage class up to 400 kV.
Certfication
Our link boxes are type tested to comply with Engineering
recommendation C55/4 and IEC 60840
Item Parameters
1 DC withstand voltage 25kV/1 min.
2 Impulse withstand voltage 40 kV
3 AC withstand voltage 10 kV/1 min.
4 Insulating resistance ≥100MΩ
5 Contact resistance ≤20µΩ
6 Short circuit test current (as per Cable C.S.A.) 40kA / 1 sec
7 Degree of protection IP 68
8 SVL Leakage Current (as applicable) ≤ 0.1 mA
28
LINK BOX
Selection Product
Single Phase Solid Earthed Link boxes Three phase Direct Earthed with SVL
Without SVL
Link Diagram Link Diagram
Type : SE.1LB.WOS.1*1.SC.XX Type : DE.3LB.WIS.3*1.SC.XX

XX : AG (IP65) or UG (IP68) XX : AG (IP65) or UG (IP68)
Single Phase Direct Earthed Link Boxes Three phase Cross Bonding Link Boxes
With SVL With SVL using Concentric cables
Link Diagram
Link Diagram
Type : DE.1LB.WIS.1*1.SC.XX Type : CB.3LB.WIS.3*1.CC.XX

XX : AG (IP65) or UG (IP68) XX : AG (IP65) or UG (IP68)
Three Phase Solid Earthed Link Boxes Three Phase cross bonding link boxes with
Without SVL SVL using single phase cable
Link Diagram
Link Diagram
Type : CB.3LB.WIS.3*2.SC.XX
XX : AG(IP65)or ug (IP68)
Type : SE.3LB.WOS.3*1.SC.XX AG : Above Ground CB : Cross Bonding
XX : AG (IP65) or UG (IP68) UG : Underground SC : Single Core Cable
DE : Direct Earthed CC : Concentric Cable
SE : Solid Earthed W/O : Without
NOTES
Outer dimensions are related to the earthing cable dimensions, rated voltage and SVL value (if exist).
4 ways design are also available upon request.
All design can be used for bonding cable C.S.A up to 400mm2.
Complete kit is supplied with all heat shrinks, resins and tapes (if needed)
When requesting a quotation please include:
– Link box type – Cable size of bonding and earthing cable
– SVL values if required – Any special requirements or modifications required by customers can be met.
29
HEAT SHRINK PRODUCTS
Cable Breakouts
Cable breakouts are designed for
cable sealing crutches and to provide
resistance to abrasion, weathering
and chemical attack. It’s applicable Boots
for indoor and outdoor applications
for all types of polymeric and paper Heat shrinkable stabilized cross-linked
insulated cables. Polyolefin anti tracking boots, in red
or grey color, designed to provide
protection to the end cables and bushing
insulation and sealing against ingress of
moisture and contamination. and provide
insulation and resistance to abrasion,
weathering and chemical attack.
End Caps Heat Shrink Tubes

Heat shrinkable stabilized cross linked
SHSI is an excellent product
polyolefin sealing caps (SC), in black
for sealing and insulating cable
color are ideal for protecting cable
splices connections, terminations
ends. SC are designed to seal the end
and jacket repairs. The tubing
of cables against ingress of moisture
is designed to withstand the
and contamination, and provide
severe mechanical requirements
insulation and resistance to abrasion,
of submersible, and direct buried
weathering and chemical attack. Such
installations.
sealing caps are required for cable
transport, storage and installation.
30
Low Voltage
Heat Shrink Joint
SHSJ (cable Joint) are outstandingly
suitable for jointing two single or multi-
core, polymeric (XLPE, PVC …), Al or
Cu, armored or non-armored in the low
voltage range (up to 1kV).
Low Voltage
Heat Shrink Termination
SHST (cable-Termination) are outstandingly
suitable for Terminating multi-core,
polymeric (XLPE, PVC …) and power
cables, Al or Cu, armored or non-armored
in the low voltage range (up to 1kV).
31
heat shrink products
CABLE BREAKOUTS
Main Features
Resistance against abrasion, corrosion, chemicals,
solvents, common fluids.
Resistance against weather, UV and oxidation.
Compatible with nearly all cable types.
Unlimited shelf life.
Easy and fast installation.
Available with adhesive or mastic if required.
Material Specification
Properties Unit Value Standrad
Application Temperature o
C -40 : + 150
Shrinking Temperature o
C > 120
Tensile Strength N/mm2 12 Min ISO 527
Elongation at Break % 300 Min ISO 527
Thermal Ageing (150 oC for 168H) ASTM D 573
Water Absorption % < 0.5 DIN 53495
Volume Resistivity Ohm.cm 1012 Min ASTM D 257
Carbon Black Content % > 2.5 ASTM D 1603
Density gm/cm3 1.07 ± 0.03 ASTM D 792
Dimensions
Cable Side Finger Side

( L ) mm
Diameter ( Sb ) mm total ( Sf ) mm ( F )mm
Type standard length standard finger
( D1 ) ( d1 ) ( D2 ) ( d2 )
thickness after free thickness length
mm as mm after mm as mm after
free after free recovery free after free after free
supplied recovery recovery supplied recovery recovery recovery
STFB0 50 20 3.5 170 22 8 2.2 50
STFB1 75 30 3.5 215 32 13 2.2 75
STFB2 110 45 5 290 52 21 4 110
STFB3 135 55 5 310 64 27 4 135
All dimensions in mm.
For any other dimensions, please contact us.
Due to continuous product improvements, some specifications could be changed without notice.
32
END CAPS
Main Features
Resistance against abrasion, corrosion,chemicals, solvents and
common fluids.
Compatible with nearly all types of cables.
Rated up to 600/1000 V energized cable.
Available with adhesive, mastic, or valve if required.
Application Temperature oC -40 : + 150
Shrinking Temperature oC > 120
Tensile Strength N/mm 2
12 Min ISO 527
Volume Resistivity Ohm.cm 10 Min
12
ASTM D 257
Density gm/cm 3
1.07 ± 0.03 ASTM D 792
Dimensions
Type As Supplied After Free Recovery
(L) (A) (D) (T) (D) Max.
SC 14 50 45 14 3 4
SC 20 65 60 20 3 9
SC 35 90 80 35 3 15
SC 55 110 88 55 3.7 24
SC 80 120 105 80 4 35
SC 100 140 110 100 4.8 55
SC 115 150 110 115 4.8 55
All Dimensions in mm.
Other dimensions, shapes or sizes are available upon request.
33
HEAT SHRINK TUBES
Main Features
Continuous operating temperature range of -40°C to +120°C
(Jacket Only) 3:1 shrink ratio.
High resistance to abrasion,
corrosion, and chemicals.
Excellent weather ability.
Excellent insulating performance. Ordering formula:
Excellent mechanical stability. SHSI D / D – X – S / L
N Non Adhesive
Available with adhesive:
A Adhesive
for adhesive tube (X = A),
for non-adhesive tube (X = N).. Due to continuous product improvements, some
specification could be changed without notice.
Technical Data
Application Temperature C
o
-40 : + 150
Shrinking Temperature C
o
> 120
Shrink Ratio 3:1
Density gm/cm 3
0.95 ± 0.03 ASTM D 792
Hardness shore D SH 49± 4 ASTM D 2240
Brittleness Temperature C
o
-40 DIN 59546
Volume Resistivity Ohm.cm 10 Min
12
ASTM D 257/IEC 93
Dielectric Strength KV/mm 10 Min ASTM D 149/IEC 243
Heat Shock Pass IEC 60811-3-1
Diameter
( S ) mm
Type ( D ) mm ( d ) mm
wall thickness
as supplied after recovery
22/6 22 6 2.2
33/8 33 8 2.5
40/12 40 12 2.5
55/16 55 16 2.7
101/25 101 25 3.5
124/34 124 34 3.6
160/50 160 50 3.5
180/60 180 60 3.5
225/75 225 75 5
235/65 235 65 3.7
265/75 265 75 4
300/75 300 75 4
34
BOOTS
Main Features
Resistance against abrasion,corrosion, chemicals,
solvents and common fluids.
High tracking resistant.
Compatible with nearly all types of cables.
Available with adhesive or mastic if required.
Density gm/cm3 1.11 ± 0.03 ASTM D 792
Hardness shore D SH 35± 4 ASTM D 2240
Water Absorption % 1% Max DIN 53495
Volume Resistivity Ohm.cm 1012 Min ASTM D 257/IEC 93
Dielectric Strength KV/mm 10 Min ASTM D 149/IEC 243
Dielectric constant 5 Max ASTM D 150/IEC 250
resistance to Track No failure by tracking ASTM D 2303
Bushing Side Cable Side

Type
D1 D2 D3 D4
Straight Boot SB1 81 30 48 15
Straight Boot SB2 95 35 70 25
Right Angle Boot RAB1 81 35 48 15
Right Angle Boot RAB2 95 35 70 25
D1 and D2 are the dimensions as supplied
d1 and d2 are the dimensions after free recovery
35
LOW VOLTAGE HEAT SHRINK JOINT
Main Features
Quick, simple installation.
Superior insulation.
Good mechanical load-bearing ability.
Unrestricted shelf life.
Easy customization.
Outstanding environment resistance.
Long service time.
Ordering Formula
SHSJ X C - XXX - X - X
No. of cores Conductor size Armoring connector type
A Aluminum
C Copper
N Not armored
A Armored
36
LOW VOLTAGE HEAT SHRINK TERMINATION
Main Features
Quick, simple installation.
Superior insulation.
Good mechanical load-bearing ability.
Long service life.
Reliable seal.
Consistent performance.
Easy customization.
Ordering Formula
SHST XC - XXX - X - X
No. of cores Conductor size Lug type tube Length
N Not Required
A Aluminum
C Copper
37
Metal accessories
38
METAL ACCESSORIES
Friction Lugs
Copper braid
Tubular Copper Connectors
39
TUBULAR COPPER CONNECTORS FOR MV JOINTS
Tube : Seamless, one piece tube

Material : Electrolytic tough pitch copper
Purity : High Purity (Chemical composition
min. copper ratio 99.9 %)
Finish : Tin plated to assure maximum
conductivity
Identification : Conductor size , connector die
size, number of crimping and
crimping position are marked
on every piece
Manufacturing Standard : DIN 46267 part 1
Tube Manufacturing : In compliance with DIN EN 13600.
Conductivity : High conductivity > 96.6 % IACS
IACS : international annealed copper standard
Positive cable stops ensure proper insertion of conductors to full depth (**) connectors are for cable
joints only.
Code Conductor Connector D1 D2 L(**)

Size mm2 Die D3(*)
MV STCC 25/100 25 10 7.0 10 100
MV STCC 35/100 35 12 8.2 12.5 100
MV STCC 50/100 50 14 10 14.5 100
MV STCC 70/100 70 16 11.5 16.5 100
MV STCC 95/100 95 18 13.5 19 100
MV STCC 120/100 120 20 15.5 21 100
MV STCC 150/100 150 22 17 23.5 100
MV STCC 185/100 185 25 19 25.5 100
MV STCC 240/100 240 28 21.5 29 100
MV STCC 300/100 300 32 24.5 32 100
MV STCC 400/100 400 38 27.5 38.5 100
MV STCC 400/120 400 38 27.5 38.5 120
MV STCC 500/100 500 42 31 42 100
MV STCC 500/120 500 42 31 42 120
MV STCC 630/100 630 44 34.5 44 100
MV STCC 630/120 630 44 34.5 44 120
MV STCC 800/120 800 52 40 52 120
MV STCC 1000/120 1000 58 44 58 120
(*) D3= Recommended die size for hexagonal crimping

(**) L= 100 mm for MV premolded cables joints type PCJ size (F,G ...M)
L= 120 mm for (MV premolded cables joints type PCJ size (N,.....,S)
Recommended crimping die size for hexagonal type with hydraulic crimping tool
The crimping area of the connector should not less than 50% of the connector length (L)
Due to continuous product improvement, some specifications could be changed without notice.
40
TUBULAR COPPER LUGS FOR LV & MV TERMINATIONS

Purity : High Purity (Chemical
composition min. copper ratio 99.9 %)
conductivity.
Identification : Conductor size ,stud size, connector
die size, number of crimping and crimping
position are marked on every piece
Manufacturing standard : DIN 46235
Tube manufacturing : In compliance with DIN
EN 13600.
IACS : international annealed
copper standard
Conductor Stud Conn.

Code Die D(*) A B C1 C2 D1 D2 D3 L S
Size mm2 Size
STCL 6/6 6 M6 5 10 8.5 7.5 8 3.8 5.5 6.4 24 1.5
STCL 10/6 10 M6 6 10 9 7.5 8.5 4.5 6 6.4 27 1.5
STCL 16/8 16 M8 8 20 13 10 10 5.5 8.5 8.4 36 2.5
STCL 25/8 25 M8 10 20 16 10 10 7 10 8.4 38 3
STCL 35/10 35 M 10 12 20 19 12 12 8.2 12.5 10.5 42 2.5
STCL 50/10 50 M 10 14 28 22 12 12 10 14.5 10.5 52 4
STCL 70/12 70 M 12 16 28 24 13 13 11.5 16.5 13 55 4.5
STCL 95/12 95 M 12 18 35 28 13 13 13.5 19 13 65 5
STCL 120/12 120 M 12 20 35 32 16 13 15.5 21 13 70 5.5
STCL 150/12 150 M 12 22 35 34 16 17 17 23.5 13 78 6
STCL 185/16 185 M 16 25 40 37 19 20 19 25.5 17 82 6
STCL 240/16 240 M 16 28 40 42 19 20 21.5 29 17 92 7
STCL 300/16 300 M 16 32 50 48 19 20 24.5 32 17 100 7
STCL 400/20 400 M 20 38 70 55 25 20 27.5 38.5 21 115 10
STCL 500/20 500 M 20 42 70 60 25 20 31 42 21 125 10
STCL 630/20 630 M 20 44 80 63 25 20 34.5 44 21 135 10
STCL 800/20 800 M 20 52 100 75 25 20 38 52 21 165 12
STCL 1000/20 1000 M20 58 100 85 25 20 44 58 21 165 14
(*) D= Recommended crimping die size for hexagonal type with hydraulic crimping tool
The crimping area of the lug should not less than 70% of the lug barrel length (A)

Hole Size can be changed according to DIN 46235
41
TUBULAR COPPER CONNECTORS FOR LV JOINTS

Purity : High Purity (Chemical composition min.
copper ratio 99.9 %)
conductivity
Identification : Conductor size , connector die size,
number of crimping and crimping
Manufacturing Standard : DIN 46267 part 1
Tube Manufacturing : In compliance with DIN EN 13600.
Positive cable stops ensure proper insertion
of conductors to full depth.
Conductor Connector Die

Code D1 D2 (**)L
Size mm2 (*)D3
STCC 6/30 6 5 3.8 5.5 30
STCC 10/30 10 6 4.5 6 30
STCC 16/50 16 8 5.5 8.5 50
STCC 25/50 25 10 7 10 50
STCC 35/50 35 12 8.2 12.5 50
STCC 50/56 50 14 10 14.5 56
STCC 70/56 70 16 11.5 16.5 56
STCC 95/70 95 18 13.5 19 70
STCC 120/70 120 20 15.5 21 70
STCC 150/80 150 22 17 23.5 80
STCC 185/85 185 25 19 25.5 85
STCC 240/90 240 28 21.5 29 90
STCC 300/100 300 32 24.5 32 100
STCC 400/150 400 38 27.5 38.5 150
STCC 500/160 500 42 31 42 160
STCC 630/160 630 44 34.5 44 160
STCC 800/200 800 52 40 52 200
STCC 1000 mm2 1000 58 44 58 200
L (**)= Indicted Length for low Voltage Only
42
STANDARD COPPER CONNECTORS

Purity : High Purity (Chemical
composition min. copper ratio 99.9 %)
conductivity
Identification : Conductor size is marked on
every piece
IACS : international annealed copper
standard
Positive cable stops ensure proper insertion of conductors
to full depth.
Code Conductor Size mm2 D1 L

SSCC 6/25 6 3.8 25
SSCC 10/30 10 4.5 30
SSCC 16/35 16 5.5 35
SSCC 25/40 25 6.8 40
SSCC 35/45 35 8.2 45
SSCC 50/50 50 9.5 50
SSCC 70/55 70 11.2 55
SSCC 95/60 95 13.4 60
SSCC 120/65 120 15.0 65
SSCC 150/70 150 16.5 70
SSCC 185/80 185 19.0 80
SSCC 240/90 240 21.0 90
SSCC 300/100 300 23.5 100
SSCC 400/110 400 27.0 110
SSCC 500/140 500 31.0 140
SSCC 630/160 630 34.0 160
43
STANDARD COPPER LUGS

Purity : High Purity (Chemical composition
min. copper ratio 99.9 %)
conductivity
Identification : Conductor size and stud size are
marked on every piece.
Conductor Stud
Code Size mm2
A D1 D3 L
Size
SSCL 6/6 6 M6 10 3.8 6.5 31.5
SSCL 10/6 10 M6 10 4.5 6.5 34.5
SSCL 16/8 16 M8 11 5.5 8.5 35
SSCL 25/8 25 M8 12 6.8 8.5 38
SSCL 35/8 35 M8 15 8.2 8.5 45
SSCL 50/10 50 M 10 18 9.5 10.5 50
SSCL 70/10 70 M 10 20 11.2 10.5 53
SSCL 95/12 95 M 12 22 13.4 13.0 60
SSCL 120/12 120 M 12 26 15.0 13.0 65
SSCL 150/12 150 M 12 30 16.5 13.0 72
SSCL 185/16 185 M 16 30 19.0 17.0 83
SSCL 240/16 240 M 16 35 21.0 17.0 94
SSCL 300/20 300 M 20 44 23.5 21.0 111
SSCL 400/20 400 M 20 44 27.0 21.0 114
SSCL 500/20 500 M 20 68 31.0 21.0 144
SSCL 630/20 630 M 20 68 34.0 21.0 144
The crimping area of the lug should not less than 70% of the Lug barrel length (A)
44
COPPER BRAID
Material
Tinned Copper wire 0.3 mm
Application
Screen restoration for copper screen cables.
Connect the cable metallic screen to earth in case of termination.
Properties :
No. of No. of Width
Type
bundle wires/ bundle (mm)
Copper braid -16mm2 48 5:6 16
Copper braid –25 mm2 48 7:8 25
Copper braid –35 mm2 48 10:11 25
Copper braid –50 mm2 48 15 25
45
TUBULAR ALUMINUM CONNECTORS FOR MV JOINTS

Material : Pure aluminum
Conductivity : High conductivity > 58 % IACS
Purity : High Purity 99.5%
Finish : Chemically treatment
Tube manufacturing : According to DIN EN 755-7.
Positive cable stops ensure proper insertion
of conductors to full depth (**) connectors are
for cable joints only.
Code Conductor Connector D1 D2 L(**)

Size mm2 Die D3(*)
STAC 25/100 25 12 6.8 12 100
STAC 35/100 35 14 8 14 100
STAC 50/100 50 16 10 16 100
STAC 70/100 70 18 10.8 18 100
STAC 95/100 95 22 13.2 22 100
STAC 120/100 120 22 14.7 22 100
STAC 150/100 150 25 15.5 25 100
STAC 185/100 185 28 18.5 28 100
STAC 240/100 240 32 20 32 100
STAC 300/100 300 34 22.2 34 100
STAC 400/100 400 38 25 38 100
STAC 400/120 400 38 25 38 120
STAC 500/100 500 44 29 44 100
STAC 500/120 500 44 29 44 120
STAC 630/120 630 44 32 44 120

(**) L= 100 mm for (MV cables joints premolded type PCJ size (F,G ...M))
L= 120 mm for ( MV cables joints premolded type PCJ size (N,.....,S))
46
TUBULAR ALUMINUM LUGS FOR MV TERMINATIONS

Material : Pure Aluminum
Purity : high Purity 99.5%
Conductivity : High conductivity > 58% IACS
die size, number of crimping and
crimping position are marked on every piece
Tube manufacturing : according to DIN EN 755-7

Code A B C1 C2 D1 D2 L
Size mm2 Size Die D(*)
MV-STAL 25/8 25 M8 12 39 18 9.5 12.0 6.8 12 60
MV-STAL 35/10 35 M 10 14 42 21 11.2 14.5 8.0 14 67
MV-STAL 50/10 50 M 10 16 44 25 14.0 14.5 10.0 16 72
MV-STAL 70/12 70 M 12 18 51.5 28 15.0 17.5 10.8 18 86
MV-STAL 95/12 95 M 12 22 51.5 32 15.5 18.0 13.2 22 90
MV-STAL 120/12 120 M 12 22 51.5 32 16.0 17.0 14.7 22 91
MV-STAL 150/12 150 M 12 25 59 35 17.5 21.5 15.5 25 103
MV-STAL 185/16 185 M 16 28 59 40 21.5 25.0 18.5 28 106
MV-STAL 240/16 240 M 16 32 67 45 23.5 26.0 20.0 32 116
MV-STAL 300/16 300 M 16 34 76.5 49 24.0 25.0 22.2 34 124
MV-STAL 400/20 400 M 20 38 99 58 30.5 32.0 25.0 38 165
MV-STAL 500/20 500 M 20 44 110 60 30.0 31.5 29.0 44 185
*D= Recommended crimping die size for hexagonal type with hydraulic crimping tool

47
TUBULAR ALUMINUM CONNECTORS FOR LV JOINTS

Material : Pure aluminum
Purity : High Purity 99.5%
Tube manufacturing : According to DIN EN 755-7.
Conductivity : High conductivity > 58 % IACS
Positive cable stops ensure proper insertion of conductors to full depth.
Conductor Connector Die

Code D1 D2 L(**)
Size mm2 D3(*)
STAC 25/70 25 12 6.8 12 70
STAC 35/85 35 14 8.0 14 85
STAC 50/85 50 16 10.0 16 85
STAC 70/105 70 18 11.2 18 105
STAC 95/105 95 22 13.2 22 105
STAC 120/105 120 22 14.7 22 105
STAC 150/125 150 25 16.3 25 125
STAC 185/125 185 28 18.5 28 125
STAC 240/145 240 32 21.0 32 145
STAC 300/145 300 34 23.3 34 145
STAC 400/210 400 38 26.0 38 210
STAC 500/210 500 44 29.0 44 210
L (**)= Indicted Length for low Voltage Only
The crimping area of the lug should not less than 50% of the connector length (L)
48
TUBULAR ALUMINUM LUGS FOR LV TERMINATION

Material : Pure Aluminum
Purity : high Purity 99.5%
Tube manufacturing : according to DIN EN 755-7

Code Die D(*) A B C1 C2 D1 D2 L
Size mm2 Size
STAL 25/8 25 M8 12 39 18 9.5 12.0 6.8 12 60
STAL 35/10 35 M 10 14 42 21 11.2 14.5 8.0 14 67
STAL 50/10 50 M 10 16 44 25 14.0 14.5 10.0 16 72
STAL 70/12 70 M 12 18 51.5 28 15.0 17.5 11.2 18 86
STAL 95/12 95 M 12 22 51.5 32 15.5 18.0 13.2 22 90
STAL 120/12 120 M 12 22 51.5 32 16.0 17.0 14.7 22 91
STAL 150/12 150 M 12 25 59 35 17.5 21.5 16.3 25 103
STAL 185/16 185 M 16 28 59 40 21.5 25.0 18.5 28 106
STAL 240/16 240 M 16 32 67 45 23.5 26.0 21.0 32 116
STAL 300/16 300 M 16 34 76.5 49 24.0 25.0 23.3 34 124
STAL 400/20 400 M 20 38 99 58 30.5 32.0 26.0 38 165
STAL 500/20 500 M 20 44 110 60 30.0 31.5 29.0 44 185
*D= Recommended crimping die size for hexagonal type with hydraulic crimping tool

49
BI-METALLIC LUGS
BI-METALLIC INSERT LUGS FOR MV TERMINATIONS

Material : Pure Aluminum 99.5 %
Ring Material : High purity 99.9 % E.T.P copper
Ring Finish : Plain copper
Tube Manufacturing : According to DIN EN 755-7.
Manufacturing : Copper ring is inserted in the Al palm
and excellent connection is assured .
Bi-metallic insert (ring) lugs assure a maximum reliability connection
of aluminum cables to copper busbars,copper bushings,..etc.
Conductor Stud Conn. Die

Code A B C1 C2 D1 D2 D3 D L
Size mm2 Size D(*)
MV-SBIL 70/12 70 M 12 18 51.5 32 16.5 18 10.8 18 13 28 86
MV-SBIL 95/12 95 M 12 22 51.5 35 17 18 13.2 22 13 28 90
MV-SBIL 120/12 120 M 12 22 51.5 35 17 19 14.7 22 13 28 92
MV-SBIL 150/12 150 M 12 25 59 35 18.5 21.5 15.5 25 13 28 103
MV-SBIL 185/12 185 M 12 28 59 40 22.5 24 18.5 28 13 28 106
MV-SBIL 240/16 240 M 16 32 67 45 25.5 26 20.0 32 17 33 116
MV-SBIL 300/16 300 M 16 34 76.5 50 25 25 22.2 34 17 33 125
MV-SBIL 400/16 400 M 16 38 99 58 30.5 32 25.0 38 17 35 165
MV-SBIL 500/16 500 M 16 44 110 62 30.0 37 29 44 17 35 185
(*) D= recommended die size for hexagonal crimping

50
BI-METALLIC LUGS
BI-METALLIC INSERT LUGS FOR LV TERMINATION

Material : Pure Aluminum 99.5%
Ring Material : High purity 99.9% E.T.P copper
Ring Finish : Plain copper
Tube Manufacturing : According to DIN EN 755-7.
Manufacturing : Copper ring is inserted in the Al palm
and excellent connection is assured .
Bi-metallic insert (ring) lugs assure a maximum reliability
connection of aluminum cables to copper busbars,copper
bushings,..etc.
Conductor Stud Conn. Die

Code A B C1 C2 D1 D2 D3 D L
Size mm2 Size D(*)
SBIL 70/12 70 M 12 18 51.5 32 16.5 18 11.2 18 13 28 86
SBIL 95/12 95 M 12 22 51.5 35 17 18 13.2 22 13 28 90
SBIL 120/12 120 M 12 22 51.5 35 17 19 14.7 22 13 28 92
SBIL 150/12 150 M 12 25 59 35 18.5 21.5 16.3 25 13 28 103
SBIL 185/12 185 M 12 28 59 40 22.5 24 18.5 28 13 28 106
SBIL 240/16 240 M 16 32 67 45 25.5 26 21 32 17 33 116
SBIL 300/16 300 M 16 34 76.5 50 25 25 23.3 34 17 33 125
SBIL 400/16 400 M 16 38 99 58 30.5 32 26 38 17 35 165
SBIL 500/16 500 M 16 44 110 62 30.0 37 29 44 17 35 185
(*) D= recommended die size for hexagonal crimping

51
BI-METALLIC LUGS
BI-METALLIC FRICTION LUGS FOR MV TERMINATION
Palm Material : Pure electrolytic copper

Palm Finish : Plain copper
Barrel Material : Pure aluminum
Barrel Finish : Chemically treatment
Identification : Conductor size ,stud size,
connector die size, number of
crimping and crimping position are
marked on every piece
Manufacturing : Copper palm is welded
to Al barrel by cutting edge friction
welding technology.
Bi-metallic friction lugs assure a maximum reliability
connection of aluminum cables to copper busbars,
copper bushings,..etc
Conductor
Code d Di B L1 L
Size mm2
SBFL 25/10 25 10.5 6.8 23 43 85
SBFL 35/10 35 10.5 8 23 43 85
SBFL 50/12 50 13 10 25 43 85
SBFL 70/12 70 13 10.8 25 43 85
SBFL 95/12 95 13 13.2 25 43 85
SBFL 120/12 120 13 14.7 30 59 112
SBFL 150/12 150 13 15.5 30 59 112
SBFL 185/12 185 13 18.5 35 59 115
SBFL 240/ 14 240 14.5 20 35 59 115
SBFL 300/16 300 17 23.5 38 90 155
SBFL 400/16 400 17 26.5 38 90 155
Tolerance in lengths +-5mm and in diameters +-3
The crimping area of the lug should not less than 70% of the Lug barrel length (L1)
52
BI-METALLIC LUGS
BI-METALLIC FRICTION LUGS FOR LV TERMINATION
Palm Material : Pure electrolytic copper

Palm Finish : Plain copper
Barrel Material : Pure aluminum
Barrel Finish : Chemically treatment
Identification : Conductor size ,stud size,
connector die size, number of
crimping and crimping position are
marked on every piece
Manufacturing : Copper palm is welded
to Al barrel by cutting edge friction
welding technology.
Bi-metallic friction lugs assure a maximum reliability
connection of aluminum cables to copper busbars,
copper bushings,..etc
Conductor
Code d Di B L1 L
Size mm2
SBFL 25/10 25 10.5 6.8 23 43 85
SBFL 35/10 35 10.5 8 23 43 85
SBFL 50/12 50 13 10 25 43 85
SBFL 70/12 70 13 11.2 25 43 85
SBFL 95/12 95 13 13.2 25 43 85
SBFL 120/12 120 13 14.7 30 59 112
SBFL 150/12 150 13 16.3 30 59 112
SBFL 185/12 185 13 18.5 35 59 115
SBFL 240/ 14 240 14.5 21 35 59 115
SBFL 300/16 300 17 23.5 38 90 155
SBFL 400/16 400 17 26.5 38 90 155
Tolerance in lengths +-5mm and in diameters +-3
The crimping area of the lug should not less than 70% of the Lug barrel length (L1)
53
Metal accessories
54
TOOLS
Grinding Machine
Insulation Remover
Storing Set
55
Tools
GRINDING MACHINE
Application
The grinding machine is used to grind cable insulation
surface and make it smooth free of any edges.
Features
Various working speed .
Can be used with all sandpaper grades .
Efficient and time saver.
PEELING DEVICE
Application
The peeling device is applied to remove the outer
semiconductor layer of the cable
Features
Available with wide range suitable for MV, HV cables.
Can be adjusted to fit different cables C.S.A
Light weight easy to be controlled.
HEATING MAT
Application
Heating mat used to raise the temperature of the
cable before removing its layers in order to make
it able to be straightened.
Features
Can be used over any cable regardless it C.S.A.
Adjustable temperature.
Offered with Temp controller to avoid overheating.
56
Tools
SEMICONDUCTOR REMOVER
Application
Semiconductor remover used to remove
semiconductor layer in certain parts also to make the
slope of the semiconductor and the stress cone area .
Features
Can be used over any cable regardless its C.S.A
INSULATION REMOVER
Application
Insulation remover is used to remove the insulation of
the cable and expose the conductor.
Features
Adjustable blade.
Light weight.
STORING SET
Application
It consists of 3 parts , combined together to form a
complete set to be used for joints and terminations storing
and centering over the cables .
Features
Can be used over any cable regardless it C.S.A.
Reduce required time and power.
Safe and controlled
57
ISO CERTIFICATIONS
58
IPH CERTIFICATIONS
59
IPH CERTIFICATIONS
60
KEMA CERTIFICATIONS
61
LABORATORIES OF EXTRA HV RESEARCH
CENTER SECTOR CERTIFICATIONS
62
KFUPM-KSA CERTIFICATIONS
RAWAR PAKISTAN CERTIFICATIONS
63
EL SEWEDY ELECTRIC CONTACTS
HEAD OFFICE Doha Cabies COMMUNICATIONS

Plot No. 27, 1st District, 5th Settlement, 3rd floor kia Motors showroom building,
AlRayyan Road Al Sadd, United Industries
P.O.Box 311, New Cairo 11853, Egypt
P.O. BOX 22487,Doha ,Qatar Fax: (+202) 275 99 743 / 69 / 15
Tel.: (+202) 275 99 700 - 709
Tel: (+974) 44563043 Email: info-uic@elsewedy.com
Fax: (+202) 275 99 731
Email: info@elsewedy.com Fax:(+20554) 44553049 3W Networks.UAE
Email:info.dohacables@ elsewedy.com PO BOX 341184,Dubai siliCon Oasis
ADDRESS IN HEAD OFFICE Dubai,U.A.E
Tel: (+971) 432 677 44
CABLES & ACCESSORIES ELECTRICAL PRODUCTS Fax:(+971) 432 677 55
Elsewedy Sedco for petroleum services Email:info @3wnetworks.com
Egytech Cables & Elsewedy Cables Egypt
Tel.: (+202) 275 99 732 / 4 Tel.: (+202) 275 99 750 / 1 PROJECTS & DEVELOPMENTS
Fax: (+202) 275 99 735 Fax: (+202) 275 99 752 Elsewedy Electric transmission &
Email: info-egytech@elsewedy.com Email: info-sedcopetroleum@elsewedy.com Distribution
Email: info-scegypt@elsewedy.com Egyptian Company for Manufacturing Fax:(+202) 275 99 788
United Industries Electrical Insulators ECMEI Email:info.EETD @ elsewedy.com
Tel.: (+202) 275 99 740 / 1 / 2 Industrial Zone A3, 10th of Ramadan City, Elsewedy Power
Fax: (+202) 275 99 743 / 15 / 69 Egypt Email:info.power @ elsewedy.com
Email: info-uic@elsewedy.com Tel.: (+20554) 412 560
Fax: (+20554) 411 255 Power System projects (PSP)
Egyplast Email: ecmei@elsewedy.com PLOT 246 .2nd sector of city center
Area#A6: PloT 36,37,3rd industrial zone. Email: info@ecmei.com 5th settiement,New cairo,Egypt
Elrobeky Region. 10th of Ramadan city. Tel: (+202)232 202 42/52
El sharkia.Egypt Elsewedy Electric Ghana Fax:(+202) 232 202 40
Tel: (+20554) 411 631 9, Light Industrial Area No. A/36/2B Tema – Email:info.psp@ elsewedy.com
Fax:(+20554) 411 629 Ghana. P.O. Box PMB 187 TEMA - Ghana
Email:egyplast@elsewedy.com Tel.: (+233) 111 01 - 111 02 WIND ENERGY GENERATION
Fax: (+233) 11103
UEIC Elsewedy Email: info-ghana@elsewedy.com SET (SIAG Elsewedy Towers)
P.O. Box 27350 Riyadh 11417 Ain sokhna, South of the Economic zone,
Tel.: (+966) 18124604 - Fax: (+966)18129251 ENERGY MEASUREMENT & North West Gulf of Suez, Egypt
Email: info-ueic@elsewedy.com MANAGEMENT P.O. Box 117-ET-43111 Suez
United Wires Tel.: (+2062) 920 4250
ISKRAEMECO Fax: (+2062) 920 4255
10th of Ramadan City,Zone A3,
Iskraemeco Savska Ioka 4 SI-4000 Kranj, Email: info-set@elsewedy.com
El sharkia.Egypt
Slovenia
Tel: (+20554) 411 944
Fax:(+20554) 411 941
Fax: (+386) 420 64 443 SOLAR ENERGY SOLUTIONS
Email: info-iskraemeco@elsewedy.com
Email:info.uwc @elsewedy.com Elsewedy Power
ISKRAEMECO – Egypt Email: info-power@elsewedy.com
United Metal
Fax: (+202) 275 99 747 / 8
Fax: (+202) 275 99 744 / 45
Email: info@iskraemeco.com.eg INTERNATIONAL OPERATION
Email: info-umc@elsewedy.com
Elsewedy Sedco TRANSFORMERS Elsewedy Electric – Kuwait
Tel.: (+20554) 411141 Kuwiat, Sharq, Al Soor St., Al-Tijaria Tower,
Tel.(Office): (+202) 275 99 750 / 1 Elsewedy Transformers 15 Fir. P.O.Box 4588
Email: info-sedco@elsewedy.com Tel.: (+202) 275 99 727 Tel.: (+965) 2296 8180/81
E-mail: info-transformers@elsewedy.com Fax: (+965) 2296 8183
Elastimold - Egypt
Tel.: (+20554) 411141 Elsewedy Electric Zambia Mobile: (+965) 94134713
Tel.(Office): (+202) 275 99 750 / 1 Chilanga road off Kabwe road, Plot Email: info-kuwait@elsewedy.com
Email: info-elastimold@elsewedy.com F/416A/D2 - P.O. Box Elsewedy Electric – UAE
70058 Ndola, Zambia. High Bay Buliding, First Level,
Giad Elsewedy Tel.: +260 (212) 650120/1
Giad Industries City, Khartoum, Sudan Office Nos. 18 & 21
Email: info-zambia@elsewedy.com Dubai Silicon Oasis, Dubai, UAE
P.O. Box 11714
Tel.: (+249) 163 202771 Elsewedy Electric Nigeria P.O.Box 90395,
Fax: (+249) 183 70106 Toga-Zanumu Industrial Area, Limca Bus Tel.: (+971) 43358890
Email: info-giadcables@elsewedy.com Stop, Fax: (+971) 43358188
Badagry Expressway, Lagos – Nigeria Mobile: (+971) 52 508 1878
Elsewedy Cables KSA Mob.: (+234) 809 900 0070 Mobile: (+971) 52 192 6069
Nassar Center, King Fahd Road Al Azizah, Email: nigeria@elsewedy.com Email: info-uae@elsewedy.com
P.O.BOX 16582, Jeddah – 21474,
Saudi Arabia Elsewedy Cables - Iraq
Tel.: (+966) 266 87 488 - (+966) 266 87 499 SUDATRAF Sudanese Egypt Electrical Building No. 7 side street 34 locality 915 Al-
Fax: (+966) 266 87 480 Industries Jadirya, Baghdad
Email: info-ksa@elsewedy.com Piece # 55/8 Square 7 Ind. Zone –Khartoum Tel.: (+964) 790 587 6019
Elsewedy Cables Algeria Bahary - Sudan Elsewedy Electric – Bahrain
153 rue Ali Khodja, El Biar, Alger, Algerie Tel.: (+249) 185 31 34 18 LULU Towers-gold Lower-floor 12 -
Tel.: (+213) 21924005/07 Fax: (+249) 185 31 33 94 app No. 1203.
Fax: (+213) 21 923994 Email: info-sudatraf@elsewedy.com Al Swaifa- Manama - Bahrain
Email: info-algeria@elsewedy.com Mobile: (+973) 37 243 317
Elsewedy Cables Ethiopia
PO BOX 3238 Code 1250, Edna Mall
Building,
5th Floor Addis Ababa, Ethiopia
Tel.: (+251) 116 61 6161
Fax: (+251) 116 61 6164
Email: info-ethiopia@elsewedy.com
64

Cable Accessories Catalog

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Cable Accessories Catalog

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CONTENTS

Integrity Ownership, Commitment and Collaboration

FEATURES OF PREMOLDED ACCESSORIES

Medium Voltage Power

high Voltage Power

1 Joint Stored on One Side of The

2 Joint In Its Final Position.

The molded stress control configuration

Maximum Reliability & lowest Installed Cost

All Transmission Cable Joints are designed with

Technical Data According to IEC 60840

Design and Components

Electrical Ratings Stress Control Configuration

 Current Rating is equal to the cable’s rating.

SEPT 72 outdoor sealing end

IEC 60840, IEEE (048&404), CENELEC HD 629.1

 The SEPT 72 conforms and type tested according to IEC 60840

size finished over insulation

Extra creepage distances can be achieved.

The following item’s shall be ordered separately

Separate overhead clamp for Complete overhead clamps for bare

 15/25kV, 250 Amp Deadbreak plug in Elbow.

1 Semi conductive shield 217.9mm

Semi conductive EPDM shield provides ground 1 2

Cable Insulation Dia. Range Elbow Conductor metal COND.

 The bushing interface conforms to CENELEC EN 50181 for

Cable Insulation Dia. Range Adaptor Conductor metal COND.

 The product mates with bushing interface

7 Outer Semi Conductive Layer 7

8 Semi Conductive Insert

11 Cable’s Outer Semi Conductor

Possible Arrangements Separable Connectors

Elbow T Shape Elbow T Shape

Elbow T Shape Elbow T Shape Elbow T Shape

SINGLE CONNECTION TO DOUBLE CONNECTION TO TRIPEL CONNECTION EXAMPLE

Link Box is electrically and

Type : SE.1LB.WOS.1*1.SC.XX Type : DE.3LB.WIS.3*1.SC.XX

Type : DE.1LB.WIS.1*1.SC.XX Type : CB.3LB.WIS.3*1.CC.XX

End Caps Heat Shrink Tubes

Cable Side Finger Side

Bushing Side Cable Side

Tubular Copper Connectors

Tube : Seamless, one piece tube

Code Conductor Connector D1 D2 L(**)

(*) D3= Recommended die size for hexagonal crimping

Tube : Seamless, one piece tube

Conductor Stud Conn.

 All dimensions in mm.

Tube : Seamless, one piece tube

Conductor Connector Die

Tube : Seamless, one piece tube

Code Conductor Size mm2 D1 L

Tube : Seamless, one piece tube

Tube : Seamless, one piece tube

Code Conductor Connector D1 D2 L(**)

(*) D3= Recommended die size for hexagonal crimping

Tube : Seamless, one piece tube

Conductor Stud Conn.

 All dimensions in mm.

Tube : Seamless, one piece tube

Conductor Connector Die

Tube : Seamless, one piece tube

Conductor Stud Conn.

Current Rating is equal to the cable’s rating.

The SEPT 72 conforms and type tested according to IEC 60840

15/25kV, 250 Amp Deadbreak plug in Elbow.

The bushing interface conforms to CENELEC EN 50181 for

The product mates with bushing interface

Type : SE.1LB.WOS.11.SC.XX Type : DE.3LB.WIS.31.SC.XX

Type : DE.1LB.WIS.11.SC.XX Type : CB.3LB.WIS.31.CC.XX

All dimensions in mm.

All dimensions in mm.

All dimensions in mm.

All dimensions in mm.

All dimensions in mm.