DPF Lab Report (8-13)
DPF Lab Report (8-13)
Technology (BUFT)
Lab Report
Experiment No: 08
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
A dye, which is capable of reacting chemically with a substrate to form a covalent dye
substrate linkage, is known as reactive dye. Here the dye contains a reactive group and this
reactive group makes covalent bond with the fiber polymer and act as an integral part of
fiber.
Objectives:
This work evaluates the effect of cellulose finishing of dyed cotton fabrics. Fabric samples
were dyed with reactive dyes possessing different reactive groups with or without metal
atoms in their structures. Enzymatic treatments were carried out with total crude cellulose.
Recipe:
*Dye Stuff = 2 % shade
*Sequestering agent = 0.5 gm/l
*Wetting agent =1 gm/l
*Salt= 30 gm/l
*Soda= 20 gm/l
*M: L=1:30
*Temp= 50 – 90°c
*Time = 1- 1.30 hrs
Stock Solution:
Dye: 1%
Salt: 20%
Soda: 10%
Others: 5%
Recipe calculation:
Let,
Sample weight =2.50 gm
Total Liquor = Fabric weight X L [M: L = 01:30]
= 2.50 X 30
= 75 ml
A) Reactive Dye (2%) = (Fabric weight X Shade%) / stock solution%
= (2.50X2) / 1
=5mL
B) Sequestering Agent = (Total liquor X Recipe amount) / (stock solution X 1000)
= (75 X 0.5) / (0.05 X 1000)
= 0.75mL
C) Wetting Agent = (Total liquor X Recipe amount) / (stock solution X 1000)
= (75 X 1) / (0.05 X 1000)
= 1.5mL
D) Salt = (Total liquor X Recipe amount) / (stock solution X 1000)
= (75 X 300) / (0.20 X 1000)
=11.25mL
E) Soda = (Total liquor X Recipe amount) / (stock solution X 1000)
= (75 X 20) / (0.10 X 1000)
=15 mL
Required Water = Total liquor - (A+ B + C + D + E)
= 75ml - (5+0.75+1.5+11.25+15) mL
= 75ml – 33.5mL
= 41.5mL
Precaution:
The reactive dye cannot be satisfactory stripped from fiber due to covalent bond between
dye molecule and fiber. Stripping becomes necessary when uneven dyeing occurs. Time:
until desired shade is obtained.
Conclusion:
By this experiment we came to know the reactive dyes are of the least reactivity because
they take more temperature and more time for dyeing.
Reference:
BUFT Dyeing, Printing & Finishing Lab.
BGMEA University of Fashion &
Technology (BUFT)
Lab Report
Experiment No: 09
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
Objective:
To jute fibre easily to dye
To no affinity to cotton fibre.
To write a report according to the experiment.
To acrylic fibre is reached with basic dye.
Necessary equipment:
1. Pot.
2. Beakers.
3. Glass rod
4. Pipette.
5. Measuring cylinder.
6. Digital balance.
7. Tri-pod stand.
8. Gas burner.
9. Thermometer
Required recipe
1. Dyestuff (basic dye) ------------3%
2. Wetting agent--------------------- 0.5 g/L
3. Sequestering agent------------- 1 g/L
4. Gluber salt------------------------ 10 g/L
5. Acetic acid------------------------ 1 g/L
6. Temperature--------------------- 90 -100℃
7. Time ------------------------------- 30-50 min
8. pH----------------------------------- 4-5
9. M: L --------------------------------- 1: 20
Stock solution:
1. Dye--------1%
2. Salt--------20%
3. Soda------10%
4. Others-----5%
Recipe calculation:
Fabric weight = 4 gm
Total Liquor = Fabric weight × L [M: L = 01:20]
= 4 × 20
= 80
A. Dyestuff calculation =
𝑆𝑎𝑚𝑝𝑙𝑒 𝑤𝑒𝑖𝑔ℎ𝑡 ×𝑆ℎ𝑎𝑑𝑒% ÷ 𝑆𝑡𝑜𝑐𝑘 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛
=
4 ×0.03/0.01
= 12 mL
Chemical calculation =
𝑇𝑜𝑡𝑎𝑙 𝑙𝑖𝑞𝑢𝑜𝑟 ×𝑆ℎ𝑎𝑑𝑒% ÷ 𝑆𝑡𝑜𝑐𝑘 𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 ×1000
B. Wetting agent = 80 ×0.5 ÷ 0.05×1000
= 0.8 mL
C. Sequestering agent = 80 ×1÷ 0.05 ×1000
= 1.6 mL
D. Gluber salt = 80 ×10 ÷ 20 ×1000
= 0.04 mL
E. Acetic acid = 80 ×1 ÷ 0.05 ×1000
= 1.6 mL
Curve Process:
Working procedure:
At first take the sample, which would be dyed is weight.
1% stock solution of dyestuff, wetting agent gluber salt and
sequestering agent and acetic acid is prepared with water.
Required stock solution of acetic acid is added 30 times in a dye bath
is boiled at 50 ℃ for about 15 min.
Now in dye bath required stock solution of dyestuff and wetting agent
and sample added and heated is at 70℃ and is kept for 15-20 min.
Then sample is taken out and gluber salt solution is added and
boiled.
After dyeing the materials is taken out and squeezed and washed
dried.
Precaution:
1. The sample should be kept uniformly in the mixture. Otherwise, non-
uniform dyeing will do.
2. Amount of chemical and water must be accurate.
3. Chemical must mix with water very well.
4. Time should be maintained as per written.
Conclusion:
Dyeing is an important experiment in textile technology. Jute is the mostly
used fibre from old ages to now. So, this experiment will do a great favor to
us in future days
Reference:
BUFT Dyeing Printing & Finishing Lab
BGMEA University of Fashion &
Technology (BUFT)
Lab Report
Experiment No: 10
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
Objectives:
To learn about dyeing process of polyester woven fabric by disperse
dye.
To dye polyester fabric by disperse dye.
To make a combined shade using red, yellow, blue color substances.
To write a report according to the experiment.
Apparatus Required:
* Beakers.
* Glass Rod.
*Pipette.
* Measuring Cylinder.
*Digital Balance.
*Tri-pod stand.
*Gas Burner.
*Thermometer.
*Pot.
Process Sequence:
Collection of sample
↓
Set water level
↓
Add Acetic acid solution
↓
check pH
↓
Add dispersing agent solution
↓
Add disperse dye solution
↓
Add fabric sample
↓
Raise temperature to 130deg C
↓
Run time for 20 minutes
↓
Bath Drop
↓
Rinsing
↓
Drying
Recipe:
*Disperse Dye = 3 % shade
*Diapering Agent =1 g/L
*Sequestering agent = 2 g/L
*Acetic Acid =2 g/L
Leveling Agent =1 g/L
*Temperature =125-135*C
*Time =30-60 min
*M: L=1:20
Stock Solution:
Dye: 1%
Salt: 20%
Soda: 10%
Others: 5%
Recipe calculation:
Let,
Sample weight =1 gm
Total Liquor = Fabric weight X L [M: L = 01:20]
= (1×20)
= 20 ml
A)Disperse Dye (3%) = (Fabric weight X Shade%) / stock solution%
= (1×3)/1%
=3mL
B)Diapering Agent = (Total liquor X Recipe amount) / (stock solution X
1000)
=(20×1)/ 0.05×1000
= 2.5mL
C)Sequestering Agent = (Total liquor X Recipe amount) / (stock solution X
1000)
=(20×2)/0.05×1000
= 1.25mL
D)Acetic Acid = (Total liquor X Recipe amount) / (stock solution X 1000)
= (20×2)/0.05×1000
=1.25mL
E)Leveling Agent = (Total liquor X Recipe amount) / (stock solution X 1000)
= (20×1)/0.05×1000
= 2.5mL
Required Water = Total liquor - (A+ B + C + D + E)
= ( 20-10.5)mL
= 9.5mL
Precaution:
Avoid splashing solutions into the eyes, swallowing the materials or
prolonged skin contact.
A simple 'non-contact' approach (most people use gloves to avoid dyeing
themselves) plus normal, good, hygiene is sufficient precautions for the
occasional user.
Conclusion:
The term “disperse dye” have been applied to the organic colouring
substances which are free from ionizing groups, are of low water solu bility
and are suitable for dyeing hydrophobic fibers. Disperse dyes have
substantively for one or more hydrophobic fibers e.g. cellulose acetate,
nylon, polyester, acrylic and other synthetic fibers. The negative charge on
the surface of hydrophobic fibers like polyester cannot be reduced by any
means, so non-ionic dyes like disperse dyes are used which are not
influenced by that surface charge.
Reference:
BUFT Dyeing, Printing & Finishing Lab.
BGMEA University of Fashion &
Technology (BUFT)
Lab Report
Experiment No: 11
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
Objective:
To know how to print a fabric using block
To observe the practical knowledge about block printing
To compare the theatrical idea with practical experiment.
To know the dye making process of the method.
To know how to use a block
Apparatus:
Plastic mug
Fabric
Glass rod
Measuring cylinder
Block
Omen
Recipe
1. Direct dye – 1.5gm
2. TR Oil – 1gm
3. Tri sodium phosphate – 2gm
4. Thickener (Fine gum10%) – 7.5gm
5. Water as required
Working procedure:
1. At first we took a mug and spoon, washed those properly.
2. Then we measured thickener (Fine gum 10%) and put it in the mug.
3. After that mixed 100ml water with that thickener the water was added
slowly and stirred with a spoon until it was mixed perfectly and take a
paste form.
4. Then 2gm of Tri Sodium phosphate and 5gm direct dye was
transference in the mug and stirred for some time.
5. After mixing all Those, 1gm of TR oil was added and again being
stirrer to make like paste.
6. Then the fabric was spread on some papers and a wooden block with
a design was filled with printing paste
7. Then the block was put on top of the fabric and being pressed hard
for few moments
8. When the block was removed, the design was printed on this fabric.
After-Treatment:
After printing with block, the fabric was put on the woven and left to
stream for 7-12 minutes
Dry heat treatment was also given for 4-6 minutes
Soaping with 0.5-1gm/1 soap to remove unfixes dye.
Sample
Conclusion:
Printing of all cotton fabric with direct dye has excellent built up
properly and maximum fixation shade is also bright. By printing with
block one can acquire practical knowledge of the method the shade
was also perfect.
BGMEA University of Fashion &
Technology (BUFT)
Lab Report
Experiment No: 12
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
Objectives
Generally, block printing was utilized to print textures.
This cycle includes portraying and cutting a plan into a square of wood,
applying ink or color, and stepping it onto a completed fabric.
Square printing contrasts from weaving, where examples are woven into
a texture as it's made
Required recipe
√Pigment: 4m/L
√Thickener (Fine Gum 10%): 3gm
√Urea: 1gm
√Binder: 10m/L
√Fixer: 2m/a
√Water as required
Working Procedure:
At first we took a mug and spoon washed them properly.
Then we measured thickner 3gm ( Fine Gum 10%) and put in the mug.
After thar mixed 100ml water with the thickner. The water was added
slowly and strirrered with a spoon until it was mixed perfectly and take a
paste form.
Then 4m/L pigment was transferd in the mug and strirrered for sometime.
After mixing all these 1gm urea 10m/L binder and 2m/L fixer was added
and again stirred to make the paste
Then the fabric was spread on some papers and scree. with a specific
design was put on top of the fabric.
Then printing paste was giveb on the surface of the screen and spread
all over the screen. using a squeeze.
When the paste spreading was complete screen was removed and the
printed fabric was dried naturally.
In this task we have chipped away at dim the blocks must be cleaned
immediately after the printing with the help of a toothbrush, so that they are
ready for further use. The printed side of the fabric should not be exposed to
the Sun while drying. Otherwise the colors can fade
Precaution:
All chemicals measure are taken properly.
Temperature maintain properly.
Amount of chemicals should be balanced and as per written in the recipe
and chemical calculation.
While removing the container from the oven must use the gloves.
Time and temperature should be maintained according to the recipe.
Conclusion:
Block printing involves carving the desired pattern onto a large block, covering
that design in ink or dye, and stamping it onto the fabric. While blocks could be
made from stone, they were most commonly made of wood.
Reference:
BUFT Dyeing, Printing & Finishing Lab
BGMEA University of Fashion &
Technology (BUFT)
Lab Report
Experiment No: 13
Submitted By Submitted To
Name: Maruf Saqline Rozina Aktar
Objective:
Recipe:
Direct Dye – 1.5gm
TR Oil – 1gm
Water – As required
Working procedure:
sample
Conclusion:
Printing of cotton fabric with direct dye by stencil method has an excellent
build up and has maximum fixation. Shad is also bright. By this experiment
we have acquired knowledge about stencil printing process on cotton
fabric.