PROJECT - KPO COKE OVEN (PHASE-I)

CLINT - TATA STEEL

HEAT LOSS CALCULATION FOR COB ECR REV. - 0
DATE - 31.12.2011
Larsen & Toubro Limited PREPARED BY - RJS

Voltage Heat Loss Total Heat

Sl. No. Details of Feeder/ Board Scope of Supply Rating QTY Floor Building L&T Observation Remarks
Level (KV) (kW) Loss (kW)

1 6.6kV HT SWBD L&T 6.6 KV 0 0 0

2 Relay control panel L&T 0 0 0

3 2000 KVA Transformer L&T 2000 6.6/0.433 0 0.0 0

4 Bus duct L&T 415 V 0 0.0 0

5 6.6kV Capacitor Bank L&T 6.6 KV 0 0.0 0

6 Isolator L&T 6.6 KV 0 0.0 0

7 COB PCC-1 L&T 415 V 1 8.6 8.6 1st Flr COB. ECR

8 COB PCC-2 L&T 415 V 0 0.0 0

9 MRSS MCC-1 L&T 415 V 1 5.5 5.5 1st Flr COB. ECR

10 MRSS MCC-2 L&T 415 V 1 6.5 6.5 1st Flr COB. ECR

11 MRSS MCC-3 L&T 415 V 0 0.0 0

12 COB PROCESS PDB L&T 415 V 1 9.6 9.6 1st Flr COB. ECR

13 MRSS PDB-1 L&T 415 V 1 8.0 8 1st Flr COB. ECR

14 BPP PROCESS PDB L&T 415 V 1 8.4 8.4 1st Flr COB. ECR

15 SOFT STARTER L&T 0 0.00 0 1st Flr COB. ECR

16 Battery Charger & DCDB L&T 0 0.734 0.000 1st Flr COB. ECR

17 UPS L&T 30 kVA 1 3.600 3.6 1st Flr COB. ECR

18 UPS ACDB L&T 1 0.5 0.5 1st Flr COB. ECR

19 Lighting Transformer L&T 50kVA 415V/240V 4 1.23 4.92 1st Flr COB. ECR

20 MLDB L&T 1 0.4 0.4 1st Flr COB. ECR

21 SLDB-1 L&T 4 0.2 0.8 1st Flr COB. ECR

22 Lighting heat loss L&T 1 5.0 5.0 1st Flr COB. ECR

TOTAL HEAT LOAD 61.82 1st Flr

CONSIDERING 20%
74.18
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 PROJECT - KPO COKE OVEN (PHASE-I)
CLINT - TATA STEEL
HEAT LOSS DATA REFERENCE REV. - 0
DATE - 31.12.2011
Larsen & Toubro Limited PREPARED BY - RJS

Sl. No. Panel Name Voltage grade Heat loss reference Remarks

Considering 900Watt for 2000A VCB where

CTR>400A & for CTR<400 considering 500 W. For
1 6.6 KV HT SWBD 6.6 KV
VCU rating 400 A where CTR<400 , 400 W has been
considered.

2 Control and relay panel for 6.6 KV 6.6 KV Assuming heat loss 300 W .
SWBD

Formula Used : 1.25XDC VoltageX (1-Efficiency)

x(FC+BC)x [((DC load + (0.11xAH/100)/(2xBattery
3 Battery Charger and DCDB 220V DC Charger Current))]. Assume Battery rating as 100AH
(NSE+L&T) and corresponding FC & BC as 15A each.
DCDB heat loss shall be negligible.

As per technical data sheet of 2MVA trafo for Tata

Coke Oven Project. Heat loss assumed as 1.5% of
4 Power transformer 6.6/0.415 KV total kVA rating of Trafo with pf 0.9 where exact
heat load data is not available.

Heat loss assumed as 1.5% of total kVA rating of

5 Power transformer 6.6/0.220 KV Trafo with pf 0.9 where exact heat load data is not
available.

Heat loss assumed as 1.5kW per set taking

6 Busduct 415 V
reference from Tata COB 10 & 11 project.

7 PCC 415 V Heat loss for 1tier compartment considering 800W

& 2tier compartment as 1100W

For MCCs which are in NSE's scope, heat loss data

taken from NSE's documents. MCCs which are L&T
8 MCC 415 V
is supplying, 500 W per vertical has been
considered.

9 PDB 415 V Heatloss assumed as 400W per vertical.

Considering Heatloss of 1% in transformer and 2% in

Common IGBT converter with
10
transformer 6.6/0.415kV converter (total 3% ) of total rating of the Common
IGBT unit.

11 Control Panel 220 V Considering two tire per vertical and heat loss same
as PDB(400W per vertical)

Panels which are in NSE's scope , heat loss data

taken from NSE's document. For panels, which are
12 VVVF Drive panel 415 V
being supplied by L&T , considering 2% loss of total
rating for each VFD.

13 Soft starter 415 V Considering 1.35 KW heatloss for 137 KW and 125
KW soft starters.

14 UPS 415/220V VA rating of UPS X P.F.X (1-Efficiency)

Considering 0.5 watt per kVAR when reactor not in

15 6.6kV Capacitor Bank 6.6 KV use and with reactor it shall be (1.5+0.5)=2 watt per
kVAR

16 WDB 415V Heat loss assumed as 300W

Assuming Ltg trfo rating of 50 KVA and

17 Lighting Transformer 415/240 V considering noload loss 250W & Load loss PROJECT REF. - TATA COKE OVEN DATA
SHEET
980W. Total 1230W.

18 SLDB 240 V Considering heat loss 200W per SLDB

19 MLDB 415 V Considering heat loss 400W per vertical.

20 ELDB 240 V Considering heat loss 200W per ELDB

21 Lighting heat loss Total wattage of light fixures has been considered as
heat loss.
 PROJECT - KPO COKE OVEN (PHASE-I)

CLINT - TATA STEEL

HEAT LOSS CALCULATION FOR BPP UTILITY ECR REV. - 0
DATE - 31.12.2011
Larsen & Toubro Limited PREPARED BY - RJS

Voltage Heat Loss Total Heat

Sl. No. Details of Feeder/ Board Scope of Supply Rating QTY Floor Building L&T Observation Remarks
Level (KV) (kW) Loss (kW)

1 6.6kV HT SWBD L&T 6.6 KV 1 11.9 11.9 1st Flr U. ECR

2 Relay control panel L&T 1 0.3 0.3 1nd Flr U. ECR

3 2000 KVA Transformer L&T 2000 6.6/0.433 5 20.6 103 1st Flr U. ECR

4 Bus duct L&T 415 V 5 1.5 7.5 1st Flr U. ECR

5 6.6kV Capacitor Bank L&T 6.6 KV 0 0.0 0

6 Isolator L&T 6.6 KV 0 0.0 0

7 RCPH PCC-1 L&T 415 V 1 10.8 10.8 1st Flr U. ECR

8 P. CH PCC-1 L&T 415 V 1 7.2 7.2 1st Flr U. ECR

9 RCPH MCC-1 L&T 415 V 1 7.0 7 1st Flr U. ECR

10 RCPH MCC-2 L&T 415 V 1 5.5 5.5 1st Flr U. ECR

11 RCPH MCC-3 L&T 415 V 1 6.5 6.5 1st Flr U. ECR

12 P. CH MCC-1 L&T 415 V 1 6.0 6 1st Flr U. ECR

13 RCPH PDB-1 L&T 415 V 1 7.6 7.6 1st Flr U. ECR

14 PC PDB-1 L&T 415 V 1 6.4 6.4 1st Flr U. ECR

15 SOFT STARTER L&T 6 1.35 8.1 1st Flr U. ECR

16 Battery Charger & DCDB L&T 1 0.734 0.734 1st Flr U. ECR

17 UPS L&T 20 kVA 1 2.400 2.4 1st Flr U. ECR

18 UPS ACDB L&T 1 0.5 0.5 1st Flr U. ECR

19 Lighting Transformer L&T 50kVA 415V/240V 4 1.23 4.92 1st Flr U. ECR

20 MLDB L&T 1 0.4 0.4 1st Flr U. ECR

21 SLDB-1 L&T 4 0.2 0.8 1st Flr U. ECR

22 Lighting heat loss L&T 1 7.5 7.5 1st Flr U. ECR

TOTAL HEAT LOAD 205.05 1st Flr

CONSIDERING 20%
246.06
MARGIN