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Wps 15
Wps 15
ONK (AWSD1.1)
JNK HEATERS CO LTO JNKUMUNDRAWPS-15
16.11 2021
JNKIMUNDRA/PQR-15
Techniqu
String or Weave(Max. 2.5 Times Dia of Electrode)
Stringer or Weave
Traverse Length
* * ***
Traverse Speed
Dwell Time
Number of Electrodes Single
Contact Tube to Work Distancee 15-20 mm
TABLE-1
Wire feed
Pass or
Type& Volts
TravelSpeed
Weld Process Class Dia speed Amps mm/min
Polarity
Layer In/min
225 to 275 95-1 18-22V 110
Root GMAW ER 70S 6 1.2 mm DCEP
100-125 18-22V 120
Hot GMAW ER 70S 6 1.2 mm DCEP 225 to 275
225 to 275 100-130 18-22V 120
GMAW ER 70S 6 1.2 mm DCEP
Filling 100-130 18-22V 120
Caping GMAW ER 70S6 1.2 mm DCEP 225 to 275
225 to 275 100-125 18-22V 120
Backgouge GMAW ER 70S 6 1.2 mmn DCEP
R NED/ HETED
.k.NITNESSEDD
Pectio
0.AGHELA.
Y 7V
1 202 n
CSWIPO00075893)
Page 2 of 2
PROCEDURE QUALIFICATION RECORD ( PQRR)
OJNK (AWSD1.1)_
JNK HEATERS CO LTD JNKUMUNDRA/PQR-15 16.11.2021
JNK INDIA PVT LTD Rev. No DATE
Company Name: PQR No
Base Material
Welded To0 EN10025-2 S 355 J2+NN
HEAT NO A12040/15A0
Backgouging Yes
Method Grinding 60 mm
PROCEDURE
Weld Layer(s) ALL
ALL
Weld Pass(es)
Process GMAW
Type (Semiautomatic, Mechanized, etc.) Semiautomatic
Position 3G
Vertical Progression YES
Filler Metal (AWS Spec.) AWS A 5.18
AWS Classification ER 70S-6
CSLOIP-0000 7589
Page 1 of 3
PROCEDURE QUALIFICATION RECORD(PQR)
OJNK (AWS D1.1)
JNK HEATERS CO.LTDb JNKI/MUNDRA/PQR-15 0 16.11.2021
JNK INDIA PVT LTD DATE
Company Name: PQR No Rev. No
Technique
Stringer or Weave String or Weave(Max. 2.5 Times Dia of Electrode)
Multi or Single Pass (per side) Single/Multipass
Oscillation (Mechanized/Automatic)
Traverse Length
Traverse Speed
Dwell Time
Number of Electrodes Single
15-20 mm
Contact Tube to Work Distance
Interpass Cleaning Brushing/Grinding/Chipping
TABLE-1
TENSILE TEST
UItimate Type of
Uitimate Unit Stress Failure and
Specimen Width in mm Thickness in mm Area in mm2
Tensile Load (KN)
Number (N/mm2) Location
Ductile Broken
368.6 195820 531.3
200VM-21 20.12 18.3 from Parent
Ductile Broken
18.9 382.16 196640 514.6
201VM-21 20.22 from Parent
Ductile Broken
14.45 356.33 186060 5222
202VM-21 20.42 Tom Parent
Ductile Broken
19.3 394.53 210580 533.7
203VM-21 20.4 from Parent
518.1
Ductile Broken
17.44 355.25 184060
204VM-21 20.3 from Parent
Ductile Broken
198400 518 3
18.82 3828
205VM-21 20.34 from Parent
GUIDED BEND TESTT
Specimen Former Dia Position Results Remarks
TYpe
Number Side Bend 38.1 All Satisfactory
206VM-21
207VM-21 Side Bend 38. 1 All Satisfactory
208VM-21 Side Ben 38 1 All Satisfactory-
209VM-21
Side BegdpL 38 1 All Satisfactory
Page 2 of 3
midway bw the|
surface&the 162 152
526V-21 10x10x555 20 deg c ***** '** **
* ******
center of
thicknesssof 152 * * *
* * * * * * *
Surface
CERTIFICATION
Welder's Name ID Number Stamp Number Tests Conducted by MET-HEAT ENGG PVT LTD
BRIJESH RAJBHAR JNK W-03 * * * * * * * * * *
Laboratory
Test Number 200VM-21/2021, 526V21/2021
File Number *a***
statements in this record are correct and that the test welds were prepared, welded, and tested in
We, the undersigned, certify that the
accordance with the requirements of Clause 6 of AWS D1. 1/01. 1 M, (2020) Structural Welding Code-Steel
Signature
hns
Name NateeZ69re
Date
EDAe
s evbiNSSED
DAGHE 3
Dul22Nn
Page 3 of 3 CSWIP-000075833