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    Chklist HEX

    Uploaded by

    luis
    This preventive maintenance checklist outlines maintenance tasks for a hydraulic excavator to be performed at intervals of 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, and 6000 hours. The checklist includes items like checking fluid levels, lubricating components, replacing filters, sampling fluids for analysis, inspecting for leaks and wear, adjusting valves, and flushing systems. The goal is to identify any issues needing attention and maintain the machine to prevent breakdowns.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Chklist HEX

    Uploaded by

    luis
    73 views3 pages
    This preventive maintenance checklist outlines maintenance tasks for a hydraulic excavator to be performed at intervals of 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, and 6000 hours. The checklist includes items like checking fluid levels, lubricating components, replacing filters, sampling fluids for analysis, inspecting for leaks and wear, adjusting valves, and flushing systems. The goal is to identify any issues needing attention and maintain the machine to prevent breakdowns.

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    chklist_HEX

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    This preventive maintenance checklist outlines maintenance tasks for a hydraulic excavator to be performed at intervals of 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, and 6000 hours. The checklist includes items like checking fluid levels, lubricating components, replacing filters, sampling fluids for analysis, inspecting for leaks and wear, adjusting valves, and flushing systems. The goal is to identify any issues needing attention and maintain the machine to prevent breakdowns.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    73 views3 pages

    Chklist HEX

    Uploaded by

    luis
    This preventive maintenance checklist outlines maintenance tasks for a hydraulic excavator to be performed at intervals of 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, and 6000 hours. The checklist includes items like checking fluid levels, lubricating components, replacing filters, sampling fluids for analysis, inspecting for leaks and wear, adjusting valves, and flushing systems. The goal is to identify any issues needing attention and maintain the machine to prevent breakdowns.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    PREVENTIVE MAINTENANCE CHECKLIST

    Hydraulic Excavators
    Customer : Model: 390# 18
    Telephone : Serial # :
    Location : SMU's:
    Contract # : Maint. Type: 250Hrs
    Date: Employee:
    250 Hours

    ITEM ACTION OK COMMENTS


    ENGINE
    General Check for leaks, loose fittings, etc.
    Crankcase Oil Check oil level
    Crankcase Oil Obtain sample for S.O.S.
    Crankcase Oil Change oil & Filter
    Used Oil Filter Inspect for foreign material
    Radiator Check coolant level & condition/ add if neces.
    Radiator Check filler cap & sealing surfaces
    Radiator Obtain sample for S.O.S. (level 1)
    Fan & Alternator Belts Check Tension / inspect for wear
    Fan Drive Pulley & Idler Lubricate
    Fan Bearing Lubricate Fitting
    Air Filter Service Indicator Check reading, clean Air Filters if ncessary
    Cab Air Filter Clean/Repalce
    Air Filters Replace/Clean
    Fuel Filters Replace
    Fuel Tank Drain water & sediments. Clean Cap & Strainer
    Crankcase Breather note excessive blowby
    Air Reservoir Drain Moisture & Sediment
    FINAL & SWING DRIVE
    Final Drive (EACH) Check Oil Level
    Swing Drive Check Oil Level
    Swing Bearing Lubricate Fitting
    Swing Gear Lubricate as per SEBU9192
    HYDRAULIC SYSTEM
    Tank Check oil level
    GET, U/C & Implements
    Undercarriage Check for oil leaks, wear & loose bolts
    Adj. Gage U/C Frame Lubricate (For 345B)
    Bucket Tips & Side Cutter Check For Damage
    Bucket Linkage Lubricate
    Stick Linkage Lubricate
    Boom Linkage & Base Pins Lubricate
    Backhoe Bucket Linkage Lubricate
    Expandable Pin Tighten
    Quick Coupler Lubricate (If Equipped)
    Tracks Inspect for proper adjustment/ Adjust
    MACHINE
    Walk Around Inspection Check leaks / loose or missing bolts
    Travel Alarm Test operation (If Equipped)
    Battery Retainers Tighten all
    Batteries Clean Top of battery/ Check Electrolyte Level
    Indicators, Lamps & Gauges Check condition / operation
    Windshield Wiper Blades Check for worn or damage
    PREVENTIVE MAINTENANCE CHECKLIST
    Hydraulic Excavators

    Customer : Model:
    Work Order # : Serial # :

    500 Hours (Perform the Previous Service Tasks first)

    ITEM ACTION OK COMMENTS


    Secondary Air Filter Replace
    Water Separator Element Replace
    Final Drive (EACH) Obtain sample for S.O.S.
    Swing Drive Obtain sample for S.O.S.
    Hydraulic System Oil Obtain sample for S.O.S.
    Case Draine Oil Filter Replace
    Hydraulic System Pilot Filters Replace / Clean Screen
    Crankcase Breather Clean
    Used Hydraulic Oil Pilot Filters Inspect for foreign material

    1000 Hours (Perform the Previous Service Tasks first)

    ITEM ACTION OK COMMENTS


    Primary Air Filter Replace
    Hydraulic System Return Filter Change
    Used Hydraulic Return Filter Inspect for foreign material
    Swing Drive Change Oil

    2000 Hours (Perform the Previous Service Tasks first)

    ITEM ACTION OK COMMENTS


    Radiator Flush & Refill - Use CAT conditioner 3P-2044
    Fuses and Circuit Breakers Check
    Engine Mounts Inspect / Check
    Crankshaft Vibration Damper Inspect / Check
    Engine Valve Lash DX
    Engine Valve Clearance Measure / Adjust
    Engine Valve Rotators Check
    Cooling System Obtain sample for S.O.S. (level 2)
    Final Drives (EACH) Change oil
    Hydraulic System Change oil
    Swing Gear Lubricate

    3000 Hours (Perform the Previous 1000 Service Tasks first)

    ITEM ACTION OK COMMENTS


    Cooling system Add Cooling System Coolant Extender (ELC)

    6000 Hours (Perform the Previous Service Tasks first)

    ITEM ACTION OK COMMENTS


    Cooling system Change Cooling System Coolant (ELC)
    PREVENTIVE MAINTENANCE CHECKLIST SUPPLEMENTARY SHEET

    Customer : Gen. Model :

    Work Order # : Gen. Serial # :

    ITEMS NEED ATTENTION (To be filled by Service Technician)

    RECOMMENDATIONS

    SERVICE TECHNICIAN : CUSTOMER REPRESENTATIVE :

    NAME : NAME :

    SIGNATURE : SIGNATURE :

    DATE: : DATE :

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