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Instant Reversing 115 Vac or 115/230 Vac Dual Voltage Motors

IR Series for Capacitor Start Motors and
IVR Series for Capacitor Start/Capacitor Run Motors
Basic Operation SINPAC Switch. SINPAC Instant Reverse Switch is not dependent
upon how quickly the user operates the reversing switch, but
Bidirectional motors - those that can rotate in either direction – are only that the reversing switch did change states, i.e., forward to
of two classes: 1. Reversing motors, which can change from full reverse, or vice versa. The SINPAC Switch detects the change
speed in one direction to full speed in the opposite direction. in the phase shift between the main and start windings, and the
2. Reversible motors, which can be reversed only when the logic circuit instantly actuates the
motor is not running, or is running below cut out speed. Some starting switch, causing the start circuit
motor manufacturers distinguish between quick reversing and to be reconnected to line voltage.
instant reversing. A quick reversing motor requires a time delay of This connection causes the motor to
approximately 1/25th of a second or more for the switching circuitry decelerate and then reaccelerate in
to react. An instant reversing motor requires absolutely no time the opposite direction. The SINPAC
delay. The standard SINPAC Switch can be used on reversible IRand IVR Series switches interrupt the
and reversing motors. The SINPAC IR Series Switch provides start circuit current after the motor has
the function of a direction sensing centrifugal switch and makes a accelerated to the cut out speed, and
reversible capacitor start motor into an instant reversing motor. reconnect the start circuit whenever
In order to reverse a single-phase motor, it is necessary to reverse the circuit senses the motor speed has
the polarity of either the start or main winding, but not both at fallen to cut in speed (usually about
the same time. The reversal of the winding is accomplished with 50% of synchronous motor speed).
an external reversing switch or contactor that is not part of the

Electrically Protected. Designed to filter out electrical noise, so there is no concern of random switch
malfunction.
Universal Design
50/60 Hz operation. Will work on 2, 4 or 6 pole motors of any manufacturer. Reduced inventory.
Line Voltage Compensation
No modifications or changes are required for line voltage variations. SINPAC Switches will operate in areas
susceptible to brown-outs or low voltage due to long wiring runs. It also means there will be less stress on the
starting capacitor due to over voltage.
Reduced Installation Time. Easily accessible 1/4 inch terminals and mounting, reduce the amount of time
required to install SINPAC Switches or to change out mechanical switches.
Transient Protection Transient protection tested per IEEE C62.41 - 1991 Category A3.
Soldered Heat Sink High cycling.
Phase Comparator Logic:
Allows Instant Reverse operation (no time delay).
Restart Capability. When motor speed drops below 50% of synchronous speed, the start circuit is reconnected
to reinitiate starting torque.
Environmentally Protected. Immune to moisture, dust, dirt, shock and vibration.

ADDITIONAL FEATURES
• UL Recognition (E71115) to US and Canadian • Operating Temperature: -40°C to 65 °C (-40 °F to 149°F)
Standards [for operation between 65°C and 85°C (149°F and 185°F),
consult factory.]
• Completely solid-state with no moving parts. SINPAC
Switches have no physical constraints to affect their • Operating Voltage: 115 Vac SINPAC Switch: 90-130 Vac.
operation. No wearing parts mean high cycling, no arcing For dual voltage motor equipped with center-tapped main
contact. Low warranty winding: 90-130 Vac or 180-265 Vac.
• Silent operation - no switch noise

Dimensions are for estimating only. Drawings for customer reference are available upon request.

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Selection Line Voltage
Motor hp ratings are typical. For an accurate selection procedure, measure start Compensation Charts
circuit current during a normal start or at locked rotor and select a SINPAC Switch Induced voltage across the start winding
with higher maximum current rating than that measured. is directly proportional to motor speed
1. Be sure switch series matches motor type. and line voltage. All SINPAC Switches
use this voltage to switch the start
2. Be sure switch voltage rating matches (start) circuit voltage rating. capacitor out of the circuit. Your motor
3. Selection can be based on actual measurement of start capacitor current or two with a SINPAC Switch must generate
times the motor nameplate FLA rating. a voltage that is 20% greater than the
switch cut out voltage to assure cut out of
4. Switch current rating must match or exceed the motor start capacitor current
the start capacitor. Refer to charts below.
re-quirements. Always select a SINPAC Switch with the next higher current rating
for:
a) High cycling applications.
b) Long acceleration time. 130
c) High ambients: Greater than 55° C. 130

5. To assure proper motor operation, the voltage across the start winding must 120

reach the SINPAC Switch cut out voltage reference between 70% to 85% of

Line Voltage
147
motors synchronous speed. 110
165
Caution: SINPAC Switches are line voltage compensated. Changes in the line
voltage will not effect system operation unless an overload condition causes 100
Cut Out Voltage
reduced running speed, along with reduced voltage on the start winding. IR
50/60 Hz, Typical
90
6. Higher current switches can be used in place of lower rated switches of the 120 130 140 150 160 170 180
same series. Start Winding Volts

130

120

Line Voltage
130 165
110
Wiring diagrams on following page
100
Cut In Voltage
147 IR
50/60 Hz, Typical
90
25 30 35 40 45 50 55
Start Winding Volts

IR Series for Capacitor Start Motors

Typical Full Load
Switch Rating
Motor Nameplate
Typical and Permissible Start Cut Out Cut In
Motor Current Rating (amps) Catalog Package
Maximum Maximum Start Circuit Part Number Voltage Voltage
Type Number Style
Motor hp 115 115/230 Capacitor Voltage Typical Typical
Volts Volts Current (amps)

1/2 12 12/6 25 115 IR-25-130 4-7-51025-15-UA3 130 30 15

Capacitor 1/2 12 12/6 25 115 IR-25-147 4-7-51025-15-UB3 147 33 15
Start 1/2 12 12/6 25 115 IR-25-165 4-7-51025-15-U03 165 37 15
2 20 20/10 40 115 IR-40-130 4-7-51040-15-UA3 130 30 15
Capacitor
2 20 20/10 40 115 IR-40-147 4-7-51040-15-UB3 147 33 15
Start
2 20 20/10 40 115 IR-40-165 4-7-51040-15-U03 165 37 15

IVR Series for Capacitor Start/Capacitor Run Motors

Typical Full Load
Switch Rating
Motor Nameplate
Typical and Permissible Start Cut Out Cut In
Current Rating (amps) Catalog Package
Motor Type Maximum Maximum Start Circuit Part Number Voltage Voltage
Number Style
Motor hp 115 115/230 Capacitor Voltage Typical Typical
Volts Volts Current (amps)

Capacitor Start/ 2 20 20/10 40 115 IVR-40-130 4-7-81040-15-UA3 130 30 15

Capacitor Run

Wiring diagrams on following page

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Instant Reversing 115 Vac or 115/230 Vac Dual Voltage Motors

IR Series for Capacitor Start Motors and
IVR Series for Capacitor Start/Capacitor Run Motors
Wiring Diagrams
IR Series for Capacitor Start Motors
SINPAC
Catalog 115 Volt 50/60 Hz 230 Volt 50/60 Hz
Switch
Number Motor Operation Motor Operation
Rating
115 Volt Operation Dual Voltage 230 Volt Operation Dual Voltage
Motor Using Two Full Voltage Motor Using Two Full Voltage
2 or 3 Pole Single-Phase 2 or 3 Pole Single-Phase
Reversing Contactors with Reversing Contactors with
Mechanical Interlock Mechanical Interlock
(Electrical Interlock Optional) (Electrical Interlock Optional)

IR-25
IR-40 115 Volts

Connect
to Instant
Reverse Reversing contacts are not part of Reversing contacts are not part of
Start SINPAC Switch. SINPAC Switch.
Motors

CS– Start capacitor, M – Motor main

winding, ST – Motor start winding, F –
Forward, R – Reverse

Drum switch is not part of Reversing contacts are not part of

SINPAC Switch. SINPAC Switch.

IVR Series for Capacitor Start/Capacitor Run Motors

SINPAC
Catalog 115 Volt 50/60 Hz 230 Volt 50/60 Hz
Switch
Number Motor Operation Motor Operation
Rating
115 Volt Operation Dual Voltage 230 Volt Operation Dual Voltage
Motor Using Two Full Voltage 2 Motor Using Two Full Voltage 2
or 3 Pole Single-Phase Reversing or 3 Pole Single-Phase Reversing
Contactors with Mechanical Contactors with Mechanical
Interlock Interlock
(Electrical Interlock Optional) (Electrical Interlock Optional)

IVR-40
Connect to 115 Volts
Instant
Reverse
Capacitor
Start/ Reversing contacts are not part of Reversing contacts are not part of
SINPAC Switch. SINPAC Switch.
Capacitor
Run
CS– Start capacitor, CR – Run capacitor Motors Only
M – Motor main winding,
ST – Motor start winding, F – Forward, R –
Reverse

Drum switch is not part of Reversing contacts are not part of

SINPAC Switch. SINPAC Switch.

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Installation Instructions for SINPAC Switches
UL Recognition 3. Selection should be based on actual Capacitor Start and Capacitor Start/
measurement of start circuit current. Capacitor Run Motors
Most SINPAC Switches are recognized
under the component program of 4. SINPAC Switch current rating must Voltage Across Cut Out
Measured
Underwriters Laboratories E-71115. In meet or exceed the motor start Voltage
SINPAC Switch Voltage
addition, all switches have an internal circuit current requirement. Always Terminals 1 & 2 Rating
surge protection which meets UL-244A select a SINPAC Switch with the 226V 115V 180V
Specification and are tested to the next higher current rating for:
200V-225V 115V 165V
requirement of IEEE C62.41-1991, a) High cycling applications: Stop
Category A3. 176-200V 115V 147V
and start rates greater than 4
times/minute. 150-175V 115V 130V
Construction <150V 115V
b) Long acceleration times: Greater *
SINPAC Switches are potted and
than 2 seconds. >492V 230V 410V
completely sealed making them
impervious to dust, dirt and moisture. It c) High ambients: Ambients greater 370-492V 230V 310V
can be immersed in electric grade than 55°C. 300-369V 230V 260V
oil as used in submersible pumps. The Note: Higher rated current switches <300V 230V *
unique speed sensing circuit provides can be used in place of lower rated
a universal design which allows a few *Consult factory
switches within the same series.
switches to work in most standard
single-phase motor applications 5. The motor must generate a voltage Caution: Application of 230 Vac to the
regardless of nature. across the start or auxiliary winding line input terminals (1 and 2) of a 115
that is 20% greater than the SINPAC Vac rated SINPAC Switch will result in
Operation Switch cut out/cut in voltage rating. immediate switch failure. The switch
may rupture and emit smoke.
The Stearns SINPAC Switch samples Capacitor Start and Capacitor
the voltage across the motor start Start/Capacitor Run Motors Important
winding (terminals 1 and 4) then it is To determine the most appropriate Please read these instructions carefully
fed into a comparator. The SINPAC SINPAC Switch cut out voltage rating before installing, operating, or servicing
Switch interrupts the start capacitor for the particular motor application, your SINPAC Switch. Failure to comply
current (between terminals 2 and 3) the voltage across the motor start or with these instructions could cause
after the motor has accelerated to a auxiliary winding must be measured. injury to personnel and/or damage
speed in which the cut out voltage This may be accomplished in the to property if the switch is installed
has been reached, generally 75% to following manner: or operated incorrectly. For definition
80% of synchronous motor speed. A of limited warranty/liability, contact
triac or inverse parallel SCRs provides 1. Prepare the motor wiring for
Rexnord Industries, Inc, Stearns
the function referred to as cut out. connection of the SINPAC Switch
Division, 5150 S International Drive,
Once the start circuit is cut out the as shown in the Wiring Diagrams
Cudahy, Wisconsin 53110,
main winding accelerates the motor for SINPAC Switches section of this
(414) 272-1100.
rotor up to its running speed. When publication. Secure the motor to a
an overload drops the motor speed firm mounting surface. Initial Inspection and Handling
to approximately 50% of synchronous 2. Connect the lead wire that is to Upon receipt, check for package
speed the switch automatically be connected to SINPAC Switch damage. Note any signs of damage
reconnects the motor start circuit. The terminal #2 securely to the lead wire on appropriate shipper forms. Upon
SINPAC Switch constantly monitors that is to be connected to SINPAC opening package, if concealed damage
the start or auxiliary winding for cut Switch terminal #3. is found, immediately file a claim with
in voltage and will reconnect the start carrier.
3. Connect an AC voltmeter across the
circuit once cut in voltage is reached. Check the label to verify that data
lead wires that are to be connected
to SINPAC Switch terminals #1 & #4. conforms to specifications of ordered
Selection Procedure switch and the connection diagram
CAUTION: SINPAC Switches are line 4. Apply power to the motor. Observe
and record the voltage across the agrees with labeling.
voltage compensated. Changes in the
line voltage within ±10% of nominal motor start or auxiliary winding, Caution
115 or 230 Vac will not affect system as indicated by the AC voltmeter, 1. Installation and servicing must
operation. Operation of the motor at with the motor operating near be made in compliance with
line voltages less than -10% of nominal synchronous speed. all local safety codes including
can result in reduced motor running CAUTION: Measurement of the start Occupational safety and Health Act
speeds and failure of the SINPAC or auxiliary winding voltage must be (OSHA). All wiring and electrical
Switch to disconnect the start circuit. done quickly to prevent damage to connections must comply with the
1. Be sure switch series matches the start capacitor, motor winding or National Electric Code (NEC) and
motor type. SINPAC Switch! local electric codes in effect.
2. Be sure switch voltage rating 5. Multiply the measured voltage by 2. To prevent an electrical hazard,
matches the motor start circuit 0.8 (80%). Select a SINPAC Switch disconnect power source before
voltage. having a cut out voltage rating equal working on the motor. If power
to or less than this number. disconnect point is out of sight, lock

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Installation Instructions for SINPAC Switches Continued
disconnect in the off position and 7. Refer to motor manufacturer’s terminal of the test equipment,
tag to prevent accidental application wiring diagram to aid in identifying and the second test equipment
of power. terminal locations for the start terminal is to be connected to the
3. Make certain power source winding switch, start winding, start accessible dead metal.
conforms to the requirements and run capacitors (if needed) and 13. CAUTION: The terminals of the
specified on the SINPAC Switch AC line. SINPAC Switch should not be used
nameplate. 8 Connect the SINPAC circuit per the as the junction for this field wiring.
4. Installation and servicing should connection diagram (on Pages
be performed only by qualified 18-19 or 20-21) using insulated
personnel familiar with the terminals. If the connections are
operation of the SINPAC Switch. made incorrectly, the result will be
no starting torque and possible
5. Determine what type of start switch damage to the circuit and/or motor.
the motor presently has:
CAUTION: Be sure that
a) Externally mounted electronic appropriate insulation is used
switch – go to Step 6. between the terminals of the switch
b) Internally mounted electronic and the body of the motor or
switch – go to Step 6. conduit box.
c) Externally or internally mounted If mounted external to motor,
mechanical switch – it is not always use gasket supplied with
necessary to remove the kit.
existing centrifugal switch 9. DO NOT USE a Variac to gradually
actuating mechanism, but if increase the voltage to the motor
feasible, it should be removed starting circuit when SINPAC
as it is no longer needed, and Switch is installed.
can cause future mechanical
problems in the motor should 10. Reassemble the motor with
the mechanism fail. Follow the SINPAC Switch installed, so as to
manufacturers recommendation not damage lead wires.
when removing the shaft end 11. If the motor fails to start or the start
bearing, if necessary, to take off winding does not cut out properly,
the centrifugal actuator. see Troubleshooting Guide (Page
6. Remove the existing electronic 29).
switch. Determine the existing 12. Hipot test procedures:
wiring diagram. Mark the existing
wires and determine which wires Motors 250 Volts or Less and
can be reused for installation of 1/2 Horsepower or Less
the SINPAC Switch. Select a The motor, equipped with SINPAC
location in the motor conduit box or Switch, shall be tested for dielectric
endbell for mounting the SINPAC withstand (hipot), by the application
Switch. of a 1200 volt sinusoidal potential,
If a metal enclosure version of in the range of 40-70 Hz, for 1
SINPAC Switch is being used, the second. During the test, each
switch with SINPAC Switch gasket lead of the primary motor wiring,
may be mounted on an external accessible at the connection
mounting surface such as the board or conduit box, are to be
exterior of the conduit box. Plastic connected together and to one
enclosure versions of the SINPAC terminal of the test equipment,
Switch should be mounted and the second test equipment
internally, within the conduit box, terminal is to be connected to the
or externally, under a capacitor accessible dead metal.
housing. Motors 250 Volts or Less and
IMPORTANT: SINPAC Switch More Than 1/2 Horsepower
in a metal enclosure must have The motor, equipped with SINPAC
the metal enclosure grounded. Switch, shall be tested for dielectric
The temperature at the withstand (hipot), by the application
mounting location should not of an 1800 volt sinusoidal potential,
exceed 65°C (149°F). in the range of 40-70 Hz, for 1
second. During the test, each
TEFC/TENV motors require lead of the primary motor wiring,
external mounting of SINPAC accessible at the connection
Switch. board or conduit box, are to be
connected together and to one

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