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ENI – IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT


MOD WATER TREATMENT PROJECT – METHOD
STATEMENT FOR ELECTRICAL WORKS
Abd Al-
EX-CO 00 28-01-2023 Issued for Approval Munaf Munaf M.Zeadan
Sattar
Validity Rev. Approve
Status Number Prepared Checked Contractor Company
Date Description d
by by Approval Approval
Revision index by
Company logo and business name Project name Company Document ID

ZUBAIR OIL FIELD


DEVELOPMENT
Eni Iraq b.v. PROJECT
Job n.
Contractor logo and business name Contractor Document ID
MOD_ENG_IGC_ENI_01987
Iraq General Company for Execution of Irrigation Contract n. 4600039760
Projects
Vendor logo and business name Vendor Document ID

AL-Eimara Al-Iraqih General company


Order n.
Facility Name Location Scale Sheet of Sheets
ZUBAIR FIELD -MOD WATER INTAKE AND
TREATMENT PLANT
ONSHORE N.A. 1 of 37
Document Title Supersedes N.
Supersedes by N.
Plant area Plant unit
MOD WATER TREATMENT PROJECT – METHOD 2521 N.A.

STATEMENT FOR ELECTRICAL WORKS

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252100DJPC02839 EX-CO 01 Page 2 of 35

REVISION HISTORY

Rev. Date Nr. of Description


sheets
EX-CO 00 28-01-2023 37 ISSUED FOR APPROVAL

CONTENTS

1. Purpose……………………………………………………………………3
2. Scope ……………………………………………………………………...3
3. Definitions and Abbreviation .......................................................... 3
4. References…………………………………….………………………..…4
5. Responsibility .................................................................. ….............5
6. Equipment, Tools and Materials …………………..…………………..8
7. HSE Work………………………………….……………………………..…8
8. Work sequence ……………………………….………………………….10
9. Quality Assurance …………………………….………………………..12
10 Risk Assessment ………………………………………………………..12

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252100DJPC02839 EX-CO 01 Page 3 of 35

1. Purpose
This work method statement is to provide a method for Electrical works
The purpose of this work method statement is to give a precise guide how the work will be
executed and to ensure that the work is performed with respect to Health, Safety, and
Environment and -Quality standards.
This work method statement:

2. Scope
• This Method Statement details general procedures to be
followed for construction of Electrical Works for Projects.
• Quality assurance and quality control.  Risk assessment.

3. DEFINITIONS/ABBREVIATIONS

3.1- Definitions

PROJECT MOD Water Intake and Treatment Plant projects as


part of AL - Zubair Oil Field Development Project
COMPANY Eni Iraq B.V.
CONTRACTOR Iraq General Company for Irrigation Projects
SUBCONTRACTOR AL-Eimara Al-Iraqih General company
Site MOD Water Intake and Treatment Plant

3.2- Abbreviations

ITP Inspection and test plan


QCP Quality control plan
ITR Inspection test report
TCF Temporary construction facilities
HSE Health safety & Environment

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252100DJPC02839 EX-CO 01 Page 4 of 35

4.REFERENCE
4.1 project specifications
Company ID Document Title

0025600BASG10007 General specification for concrete work


0025600BAST10001 Reinforced concrete and foundation design criteria
0025600BASG10018 Civil and structural basis of design
252100DBQA00043 Inspection and Test Plan for civil work

4.2 National and International Standards

Document Number Document Title

CI 117 Tolerances for concrete construction and material and


commentary
ACI 211 Practice recommended for the selection of regular ,
normal and heavy concrete weight
ACI 214 Evaluation of strength test result of concrete
ACI 301 Structural concrete
ACI 302 Recommended practice the establishment of floors
and concrete slabs
ACI 304 Guide for measuring , mixing transporting and placing
concrete
ACI 305 Hot weather concreting
ACI 308 Guide to curing concrete
ACI 318 Building code requirement for structural concrete
(ACI31805) and commentary (ACI 318R-05)
ASTM C31 Standard practice for making and curing concrete test
specimen in the field
ASTMC33 Standard specification for concrete aggregates1
ASTM C39 standard test method for compressive strength of
cylindrical concrete specimen
ASTM C42 sawed beam concrete
ASTM C150 standard specification for Portland cement

4.3 Project document Documents Title

252100DADM01532 Architectural Reflected Ceiling Plan

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252100DJPC02839 EX-CO 01 Page 5 of 35

252100DADM01538 Architectural Sections and Wall Sections

252100DADM01539 Architectural Toilets' Enlargements

252100DADM01532 Architectural Dimensions & References'


Plans
252100DADM1535 Architectural Flooring Plans

252100DADM01537 Architectural Elevations isometric/3D

252100DVDP01565 Mechanical-HVAC System Layout

252100DVDG01571 Mechanical- Sanitary Drainage System

252100DVDP01572 Mechanical- Storm water Drainage System


Layout
252100DVDP01567 Mechanical-HVAC Piping System Layout

252100DVDP01569 Mechanical-Water System Layout

252100DVDP01577 Mechanical-Firefighting System Layout

252100DADB02509 Structural Layouts & Details

252100DECB01588 ELECTRICAL LIGHTING LAYOUT

252100DEDP01589 Building - Electrical Power layout

252100DEFP01585 LAN & STRUCTURAL CABLE


LAYOUT
252100DIDR02538 F & G SYSTEM LAYOUT

252100DEDP01590 EARTHING & LIGHTNING LAYOUT

252100DADM01536 Architectural Rainwater Drain Roof Plans

252100DFPA00004 HSE PLAN

252100DFPA00027 Work at Height procedure

252100DFPA00031 lifting & Hoisting procedure

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252100DJPC02839 EX-CO 01 Page 6 of 35

5. Responsibilities
5.1 Project Manager
Shall be responsible for the implementation of this method statement.

5.2 Site manager


Responsible for the preparation and verification of this method statement and of any subsequent
revision and application of the method statement for the works , ensuring the method statements are
passed to the electrical b team and QA/QC manager with the delivery dates and advance delivery
documentation.

5.3 Site Engineer


Supervise operations in accordance with the approved Method Statement, shop drawings,
specifications, material submittals, and schedules to achieve the acceptance of the project
deliverables.

5.4 Site Supervisor


Supervise closely, the activities designated to them and ensure that all instructions and safety
procedures are followed and strictly adhered to.

5.5 Site Foreman


To liaise with the Site Engineer and Supervisor for the work execution.

5.6 QA/QC Engineer


Ensure the proper implementation of the quality system and monitor the overall quality of the work is
maintained. Conduct inspection and monitor tests. Determine and report any non conformance and
recommended corrective actions. Ensure that all personnel are aware of the quality requirement.
Training of relevant personnel. Conduct surveillance and inspection duties at various stages to ensure
compliance with QA/QC Plan.

5.7 HSE Manager


Health, safety, and environmental (HSE) managers generally plan, coordinate, and implement issues
and directives within the organization. They ensure safe environmental working conditions for all
employees.
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252100DJPC02839 EX-CO 01 Page 7 of 35

5.8 HSE Engineer


Ensure enforcement of safety procedures in accordance with the approved HSE Plan. Will be closely
monitoring the site engineer’s strict implementation of the MS and Risk Assessment, the use of
proper tools and equipment to maintain safety, certifications of equipment and their adherence to
safety regulations, reporting of any unsafe work, or stopping work that does not comply with ES&H
procedures. Will advise for Health & Safety requirements and monitor the Hazard controls
implemented on-site as per the Method Statement/Risk assessment.

5.9 HSE Supervisor/Officer


The Safety Engineer shall be full time at the site and shall frequently visit all the ongoing works at the
site. All safety violations and on-conformance of the HSE. The plan shall be registered and immediate
action shall be done in coordination with the Site Engineer.

5.10 Chief Surveyor


Carry out a pre-construction survey to fix the locations and corresponding elevations as per the
approved shop drawings. Ensure the quality and compliance during phases of surveying works and
the regular checking of the surveying equipment or periodic calibration from a third party. Ensure
the validity and the serial number of calibration certificates are available and posted in the survey
equipment. Ensure proper safety guarding of surveying equipment. To maintain the records of all
surveying equipment handled.

5.11 Survey Aide


Maintain and use Surveying equipment. Assist Surveyors in taking measurements,
Record measurements manually or electronically, and peg out boundaries.

5.12 Equipment Operator


The only authorized person to operate any equipment to be used in the project.

5.13 Rigger
The rigger assists in the movement of heavy equipment and loads to be lifted. A rigger setups
machinery and secures it in place and signal or verbally direct workers engaged in hoisting and
moving loads, in order to ensure the safety of workers and materials.

5.14 Banksman

The role of a banksman is to provide additional eyes and ears to assist the operator of the equipment to
navigate or operate safely.

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252100DJPC02839 EX-CO 01 Page 8 of 35

6. Equipment, tools and materials


6.1 Equipment

• Site Vehicles

6.2 Tools

• Mustimeters
• Power tools
• Hand tools
6.3 Materials

• Cables
• wires
• Pipes UPVC (Conduit)
• Fitting of pipes
• Earthing Materials

7. HSE

7.1 People

 Establish and implement a health and safety training program and shall provide the
resources necessary to ensure adequate and effective training is provided to personnel
as required.
 Site personnel shall be provided training on the hazards associated with the tasks they
will be con-ducting and the controls available and/or required by the contractor to
perform the work safely.

7.2 Procedure

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 Work Permit system shall be observed (correctly issued, Signed & Client requirement enforced),
along with other related permits required-(if applicable from various service providers and/or
Client), when undertaking any work.
 All workers will use specific P.P.E required to execute the task outlined within this method
statement and risk assessment.
 All equipment will be inspected by Site Supervisors on daily basis prior to commencing work.
 Only trained and certified employees (workers, operators, welders, etc.) will execute the work
outlined within this method statement and risk assessment.
 Toolbox discussion to be carried out daily prior to commencing works or new task/ change of
condition.
 This method of statement and risk assessment will be communicated to all respective personnel
assigned to this task.
 Site Supervisors will provide appropriate access and egress to work area.
 HSE Advisor to be present on site at all times during working hours.
 All approved work permits, and a copy of the method statement & risk assessment will be available
at the work site.
 All activities must be carried out with PTW (Permit To Work) and his annex.
 all Machineries and Equipment will be available valid certificates.

7.3 Tool/Equipment/Vehicles

 All the equipment must be inspected with 3rd part certificate and operator certificate with daily
checklist inspection for vehicles and equipment.
 All powered tool/equipment/vehicles used for the task shall be certified.
 All powered tool/equipment/vehicles used for the task shall be daily checked using dedicated
checklists; the checklists and maintenance evidence shall be attached to the PTW.

7.4 PPE

 Employer shall provide all workers the of following PPE that shall respect the international
standards:
 Safety helmet.
 Safety Boots.
 High visibility vest.
 Clear and dark safety goggles.
 Ear plugs/muff.
 Gloves.
 Coverall.
 Mask
 Face shield
 Ear block
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252100DJPC02839 EX-CO 01 Page 10 of 35

7.5 Emergency response

 During the execution of the work the risk assessment must be attached with PTW and discussed
all the risks described in the risk assessment with implement the ERP in place.
 Ensure the emergency contact list is in place with tested daily before starting the work.
 Watchman must be in right place to give an update in case of any emergency.
 Fire extinguishers at all workplaces.
 First aid kits at all workplaces.

7.6 Environment
 Environmental management and control will be carried out in conjunction with client statement
of requirements.
 Periodic housekeeping at workplace areas will be carried out accordingly and waste/ construction
debris removed from site to approved/ designated waste removal locations.
 Environmental spills will be managed and controlled with appropriate control measure
implemented using adequate supplies of spill kits.

7.7 Welfare/Health

 Provide sun shelters and toilets.


 Supply adequate quantities of potable drinking water in the immediate work area for all workers.

7.8 COVID19

 In order to face the spreading of Covid 19, all workers shall wear a surgical mask and ensure 1.5
m of social distancing when possible. In addition, Security guards shall measure the body
temperature at the gate, if the temperature is more than 37.5 C, the worker shall not be allowed to
enter the site.

8. Work sequence

8.1 Procedure for Electrical Works.


 Now, I would like to mention a brief explanation for each of the mentioned stages.

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252100DJPC02839 EX-CO 01 Page 11 of 35

8.2 Conduits in the Slabs (if any)


 In this stage we have to start our works directly after fixing the shatter, since there are a lot of
works to be done before fixing the steel, like marking the location for all the lighting, power,
and fire alarm points, then fixing the loop in boxes, making the required holes for the dropped
conduits for switches, bells, break-glasses and DB’s. After finishing the steel work
completely, we will start fixing our conduits as per the approved shop drawings, off course,
we have to avoid passing the conduits in the wet areas, we have to minimize the bends for the
conduits, and to be fixed properly with the steel, in addition to using expansion couplers
where are coming expansion joins. At the end we will us masking tap to close all the end
opening of the conduits.

8.3 Fixing Conduits and GI boxes in the columns.

 Before casting any column in the site, we have to check if there is any Switch Socket, bell or
break glass fixed on the column. If there is any, we have to fix the GI or PVC box in the
proper way so that it will be touch with shatter of the. Column from inside and the conduit
will be extended to the top of the column.

8.4 Fixing Conduits and GI boxes in the columns.

 Before casting any column in the site, we have to check if there is any Switch Socket, bell or
break glass fixed on the column. If there is any, we have to fix the GI or PVC box in the
proper way so that it will be touch with shatter of the Column from inside and the conduit will
be extended to the top of the column.

8.5 Fixing Conduits and GI boxes in the walls.

 After finishing the block work in each floor, we will start marking the location of all the
switches, sockets, telephone outlets, TV outlets, break glass and bells as per the approved
shop drawings. Then we will start chasing and chipping the marked locations by using the
grinder, accordingly we will fix the GI boxes with minimum 5 mm away from the wall to
make sure that the box is flush with the plaster. Next day we will terminate the conduits with
the GI boxes.

8.6 Fixing DB’s Enclosures.

 Usually, we always inform the main contractor, before starting the block work to use a blocks
of 200 mm. width instead of 150 mm. and to locate plaster level points only in the location
where is coming recessed DB’s, so that we can fix the enclosures properly and to ensure the
enclosures are completely flush with plaster. The mounted height of the enclosures will be
2000mm (top of panel).
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252100DJPC02839 EX-CO 01 Page 12 of 35

 Distribution board will be aligned, leveled and securely fastened to the wall.

 The surface mounted panel boards will be fixed at least 25 mm from wall: ensuring
supporting members do not prevent flow of air.

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252100DJPC02839 EX-CO 01 Page 13 of 35

 Distribution board interiors will not be installed in cabinets until all conduits connections
to the cabinet have been completed.

 Trim for flush mounted cabinets will be installed in plaster frame, flushed with furnished wall.
Trim will be installed plumb and square to finish painting.

8.7 Wiring for lighting & Power Points.

 Before starting the wiring for the above-mentioned activities, we have to make sure that the
plasterwork is finished completely in that area / floor & there is no more water still on the
walls.

 Before start pulling the wires, we will be sure that there is no water or any rubbish inside the
conduits.

 At the false ceiling area (60 x 60), we have to use a ceiling rose with a heat resistance wire &
where are coming a gypsum board ceiling, we have to extend the wires from the slab to the
expected level of the gypsum ceiling through a flexible conduit.

 For the light & Power circuits, wires & cables will be used as per the approved material
submittal (2.5mm2 for the lighting circuits & 4.0mm2 for the power circuits).Lighting &
Power circuits will be run in separate conduits.

 The wires & cables will be installed in conduits, trunking and ladders as per the approved
shop drawings.

 For branch circuit work, originating from light & power panel boards will be arranged as per
the approved drawings. Loads on various phases of panel boards will be balanced as per he
approved load schedules.

 For avoiding any damaged for the conductors, insulation or jacket of he wire or cable during
the pulling stage, and lubricants will be used properly to prevent any stresses on conductors.

 For pulling the wires, we will install 3mm galvanized standard steel wire with wooden blocks
fastened at ends in empty service conduits.

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252100DJPC02839 EX-CO 01 Page 14 of 35

 At every branch circuit outlet & pull-box, every cable passing through will be left slack to
allow inspection & for connection to be made. Cables terminating in outlet boxes will be left
with at least 250mm extra length for terminations.

 All circuits will be properly labeled during the pulling work to facilitate the terminations at
the respective devices.

 After the pulling circuit works completely, all the circuits will be checked & tested if any
open circuits, short circuits, earthing continuity & excessive resistance or leakage.

8.8 Fixing Cable trays.

 Cable Trays & Ladders will be “as specified” type as per the approved material submittal.

 All accessories used such as “bends”, intersections, risers, reducers, elbows, etc. “used in
cable trays & ladders will be of the same manufacturer as that of the trays & ladders.

 Prior to start any installation of Trays & Ladders, a complete coordination will be carried out
with other mechanical services to avoid any interference or interrupted for the service.

 Tray / ladders routes will be marking at the ceiling before start any fixing of these items.
 Each run of cable trays & ladders will be completed before installation of any cables. Each
run will be aligned, leveled & securely fastened to the ceiling / wall.

 Supports will be provided to prevent stern on cables entering or leaving tray. Cable trays
extending through partitions & walls will be protected by fireproof non-combustible barriers.

 Sharp edges, burns & projection will be removed for fixing the trays & ladders approved
suspension rods or steel angle brackets will be used at spacing not exceeding 1.5 meter and
generally as shown on the approved drawings. Joints will be positioned as close as practicable
to the tray / ladder supports.

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252100DJPC02839 EX-CO 01 Page 15 of 35

 The fitting of trays & ladders such as tees, bends & crossings will be connected with radial to
permit cable-bending standards.

 Minimum clearance of 250mm will be maintained between top of tray & ceiling.
 Cable arrangement will be in one layer only, evenly spaced, with minimum spacing of two
diameters of the larger of the two adjacent cables, or of a trefoil formation of single core cable
circuit.

 Cable trays will provide direct support to the cables without cleats or saddles wherever
practicable purpose made straps, cleats or saddles will however be used to maintain a neat or
regular disposition of cables. In vertical tray installation or where trays not directly support
the cables, load bearing cable cleats or saddles will be employed and securely fixed to the
tray. Manufacturer’s recommendations will be followed in selection of cable cleats or saddles,
on the basis of individual application.

 Earthing jumpers will be installed on trays & ladders between the lengths and where required
to ensure effective electrical continuity irrespective of whether a separate protective earth
conductor is required or not.

8.9 Laying of L.V feeder Cables.

 After we finished from fixing the cable tray, C-channels in the proper way, we will start
pulling the armored cables from the main electrical room to the all electrical rooms one by
one and with more care to avoid any damage for the cables, after that it will be tied strongly
with the vertical C-channels using cable cleats then it will be terminated to the MDB’s,
SMDB’s through cable glands.
 Use and install cables only as shown on consultants approved shop drawings & as directed by
the manufacturer

 Lay cables in one length unless otherwise indicated. Obtain permission from Engineer for all
through joints, and where overall length requirement exceeds practical drum size.

 Use drum stands, drum axles, fair leads, rollers, cable stockings and other equipment as
recommended by the cable manufacturer and as appropriate to the method of installation.

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 Install cables so that they are orderly and capable of being withdrawn.

Trucking:
In vertical trucking provide pin racks at 3m intervals. Use ties at 2m intervals for all wires of the same
circuit reference. Mark ties with circuit reference number at 10m intervals.

Conduit:
Provide cable clamps in conduit boxes at 10m intervals in vertical conduit.

 Allow for full range of movement at building construction movement joints. Make all joints to
wiring at terminal blocks in conduit boxes.

 Place cables side by side or as indicated. Fix using cable ties so that any cable may be
individually removed.

CABLE TERMINATION & GLANDING.


 Ensure all joints and terminations and glanding are made by appropriately qualified Person,
using, components and workmanship recommended by the cable manufacturer& as per local
authorities.
 Cut all cable ends immediately prior to jointing or terminating. Seal cables left unconnected
for more than 24 hours to prevent the ingress of moisture.

 Strip cables to bring out the cores and expose conductors, for the minimum length required for
connection, to leave no exposed length of conductor after termination. Ensure that strands are
not damaged when stripping cable cores. Twist strands together. Do not reduce number of
strands. Secure all strands at terminations.

 Clean arm our thoroughly prior to jointing or terminating. At connections to equipment and
switchgear without integral cable clamping terminals, use compression type lugs for bolted
terminal connections.

 Do not bunch more than three cores at clamping terminals or bolted connections.
 Mark cable conductor phasing, or other core identification, at each end of all cables.

Method Electrical
 The Contractor shall be responsible for testing all cables before finally making off ends and
connecting up.

 Where cable sheaths are used as earth continuity conductors, glands shall have the necessary
contact surfaces or straps to provide a low resistance path under fault conditions.

 All cable connections to plant shall be made with approved cable lugs, compression type
together with the usage of proprietary tools.

 All glands in outdoor situations and wherever else specified, shall be of weatherproof and
water tight type. Gland manufacturers shall be subject to approval. Glands shall be selected to
suit location and type of cable used.

 Earthling tags shall be fitted to each gland, on assembly, prior to the lugs being attached.
Ensure to order cable glands in kit form complete with earth tag, shroud, locknut, neoprene
seal etc.

8.10 Fixing of MDB, SMDB, MCC, & D.B.


.
General:
All materials and equipment will be furnished and install as per the approved shop drawings, material
submittal and proposed method statement.

 A copy of approved documents is furnished to switchgear supplier to start with the


manufacturing of products in strict conformity to their approved material / technical submittal
and the same will be delivered to site within the agreed delivery date.

 The Panel boards will be in accordance with Local rules & Requirement. “Standard for Panel
Boards” and standard for cabinets and boxes. Manufactures 380 / 220V, 3-phase, 4 wires,
50Hz.

 All the equipment will be installed in accordance with the manufacturer recommendations /
installation instructions and as per the site requirements / approved master project program.

Method Electrical
 A nameplate will be provided with Manufacturer’s name, Panel type and Ratings.
 A Samples of DBs enclosures (Surface and Flush) type circuit breaker arrangements in DBs
will be delivered at site for the Consultants / Client inspection and to be proceed with the
installation upon obtaining the approval.

 The assembly of distribution boards will be completely wired and rested at the factory ready
for installation when received at site. Bracing will be provided to prevent distortion in
handling and shipping.

 Distribution boards will be incorporate plug-in type miniature circuit breakers of tripping
characteristics B, C or D for lighting, miscellaneous power or motor loads on necessary
complete as specified as shown in the approved drawings.

 Interiors will be so designed that circuit’s breakers can be replaced without disturbing
adjacent units and without removing the main bus connectors.

 All exterior and interior steel surfaces of the Panel Boards will be properly cleaned after
completion of work and all rubbish, dust or concrete spatter will be removed from inside and
around the Panel Boards by using brushers, vacuum cleaner etc.,

Final Distribution Boards:


A – Fixing of DB’s enclosures:(Refer 4.7) B – Panel
Boards Interiors:

 Install the connecting conduits to the panel board, ensuring these conduits will not be used to
support the distribution board and all the unused opening will be properly closed.

 The panel Boards will be equipped with circuit breakers with frame size and trip setting as
shown in the approved document.

C – Panel Boards Wiring:

 Before pulling wires inside the Panel Board conduits, conduits will be checked to be free of
burrs, dry and clean.

Method Electrical
 Wiring will be neatly arranged, accessible and strapped to prevent tension on circuit breaker
terminals.

 The arrangement will permit cables to enter bottom and top of the enclosures and connect to
their respective terminals without interference.

 Insulation to be removed from the end of each wire and cable with a pocketknife, being
careful not to nick the wire conductor.

 Incoming and outgoing feeder panel will be labeled, engraved and a nearly typed schedule
inside the boards, will describe all the outgoing final sub-circuits, their rating, the areas and
points served.

 Light and power circuits will be arranged in the Panel Boards as per the approved Load
Distribution Schedule.

 Tags of feeder cables to identify cable or circuit number and conductor size in accordance
with the schedules.

D – Dressing of DBs:
 A professional electrician will be carrying out for this work.
 Cable terminals will be suitable for the specified cable sizes. Adequate space will be provided
for cable terminations.

 Dressing of standard cables will be done by using ferrules of sizes suitable for
accommodating all stands of the cables.

After finishing the 1st coat near the final DB’s, we will start fixing the inside components and
numbering, terminating the wires as per the Load Distribution Schedules, in addition to fixing a suitable
identification labels to clearly indicate the location and the purpose of each item or circuit.

 The neutral cable is connected to the neutral strip, which is turning in grounded with a bare
wire.

Method Electrical
 Armored cable will be strapped properly, a hacksaw is used to cut the cables, a suitable angle
to the cable for making a cut through one section of the spiral amour and care will be taken
not to cur the wires.

 The glands for various single core and multi core cables will be on the purposed made and
suitable for rigid mounting to the enclosure.

 Finally, after the dressing completed, the door will be fixed and covered for protect the panels
from any damaged, ensuring that all the engraved labels fixed for the DB sections, main
isolator, ELCBs etc.,

Sub-Main Distribution Boards:

 We will start fixing the SMDBs after painting at least 1st coat in the Electrical rooms
completed. The fixing height for the SMDB’s will be at 1300 mm. from finished floor level as
per local regulations as well as trucking arrangement for the meters or (at height not
exceeding 1.8 meters to the top of the Panel Boards from the finished floor level)

 As noted earlier, a sample board of SMDB should be approved by the Consultants prior to
start installation.

 SMDBs will be wall or floor mounted type depending of the frame size of the board. All the
trucking arrangements will be done as per the approved shop drawings.

 In case of floor mounted boards (MCC-R) a depressed floors will be provided with galvanized
steel support structures to raise the level of the panel.

 Wiring, cabling and dressing for the SMDBs will be nearly similar to dressing of the DBs and
all the connections will have front access only.

Main Distribution Boards:


 After the supplier completes manufacturing the MDB’s in his workshop, the Consultants’ will
be invited for inspection of the Panel Board before delivered to site.

Method Electrical
 1st coat painting should be completed in the Main Electrical Room before the panels are
delivered to site upon the Consultants inspection and approval of the Panels.

 Cable ladders and cable trays start assembling at main electric room as per the approved
layout for incoming and outgoing cable which is top or bottom entries.

 Incoming and outgoing feeder will be installed.


 Dressing and termination for the feeders will be done by a electrical specialist and well
experienced and professional electricians.

 The Main distribution boards will be identical to the sub-main distribution boards in all
respect except that all equipment and connections will have front and rear access.

 All the meters (CT’s meter and check meters) will be installed in the respective main
distribution boards after tested and calibrated by client consultant.

Testing:

 On completion of the installation and prior to its being made “Alive” for service, all the
electrical test will carry out all sections of the works in the presence of the Consultants’ and
all the tests will be carried out in compliance with the local regulations and the contract
specifications. All the test reports will be submitted to the Consultants’ along with the As-
built drawings and Operation and Maintenance documents.

The Test includes the Following:

 Mongering incoming line terminals and buses, phase-to-phase and phase-to- ground after
disconnecting devices sensitive to megger voltage.

 Test ground connections for continuity and resistance.

 Earth continuity and earth resistance tests.

Method Electrical
8.11 Fixing wiring accessories, light fittings.

8.11.1 After finishing the pre-final coat for the building, we will start fixing the wiring
Accessories, light fittings, fire alarm devices. Of course the fitting where is
coming in the false ceiling should be fixed in the proper way with more
supports if required:

Area of installation - Interior.

8.11.2 Enclosure pattern - Flush.

8.11.3 Cover plate finish, all accessories to match - Molded plastic, color - white.

8.11.4 Ear thing terminal integral within switch box.

8.11.5 Neon indicator with red lens, illuminated in `ON’ position, for connection units.

8.11.6 Switch rocker bar color - white.

Area of installation – Exterior/Plant (Pump Room)

 Enclosure pattern - Surface and weatherproof.

 Accessory mounting - Direct to enclosure.

 Earthing terminal integral within switch box.

Installation General.

 All accessories shall be properly aligned with vertical edges; plumb and horizontal edges level
and mounted at the height recommended below and shall be to the approval of the Engineer.

 All flush accessories shall have cover plates fitted correctly onto the wall or ceiling or any
other services. Any accessories found to be incorrectly aligned after installation will have to
be removed and re fixed.

Method Electrical
INTERIOR LIGHTING SWITCHES.

 Rating – minimum 10A.

 Gangs as indicated and shall be normal/ grid type.

 Pole configurations - Single pole, double pole, 2 way or intermediate switches as indicated.

 Local lighting switches for the control of lighting circuits shall be of the following types:

 For single and multi-gang units in locations in the building where installation work is on the
surface switches shall be of the surface pattern and shall be mounted in proprietary metal
boxes.

 For single and multi-gang units in all areas throughout the building where installation work is
concealed, switches shall be of the 10A grid switch type flush pattern and shall be mounted
in suitable metal boxes.

 For areas where switches are shown connected to different phases, in the same location,
multi-gang switches are to be used with an approved phase barrier and shall also be to the
requirement of the local authority.

 An "array" of single gang switches adjacent to each other shall be avoided by using multi-
gang switches.

8.12 Telephone / Data System.

 Prepare the workshop drawings showing a complete installation along with section details for
co-ordination with other MEP works and obtain Consultant Engineers approval on the same.

 Obtain local communication authority approval for telephone workshop drawing, (if any).

Method Electrical
 Install sleeves for main telephone incomer. Install telephone boxes & telephone junctions boxes.
Prior co-ordination with Etisalat is required for exact location of telephone main cable entry
sleeve.

 Install PVC Conduits embedded in concrete slabs and walls.

 Install trucking / cable trays in risers as highlighted in relevant shop drawings.

 Run wires from various telephone / data outlets in to intermediate telephone distribution frames,
via trucking / pipes in corridors false ceiling area.

 Run telephone / data cables from intermediate distribution frame panel into main distribution
frames in ground floors low current room via trucking / cable riser.

 Install distribution frame panels, telephone / data outlets and terminate relevant wires and
cables.

 Testing and Commissioning of telephone installations.

8.13 Fire Alarm System:

 Prepare the workshop drawings showing a complete installation along with section details for
co-ordination with other MEP works and obtain Consultant Engineers approval on the same.

 Obtain Civil Defense Department approval on the fire alarm system after consultant’s
approval.

 Install PVC Conduits embedded in concrete slabs and walls.

 Install trucking / cable trays in risers as highlighted in relevant shop drawings.


 Install approved fire alarm cable from various devices through conduits (Trucking
will be used for riser only).

 Install & terminate fire alarm system devices in various areas. This activity will run
concurrently with finishes and false ceiling activities.

Method Electrical
 Install fire alarm panel in ground floor and terminate loops and bell circuit wires.

 Protect the fire alarm panels adequately.


Commission and activate system.

Testing & Commissioning the System.

 Invite Civil Defense Department for final inspection, (if any).

 Submit commissioning & testing records formats.

8.14 Low Current System:

 Prepare the workshop drawings showing a complete installation along with section details for
co-ordination with other MEP works shall be submitted for approval of workshop drawings
and obtain Consultant Engineers approval on the same.

 Arrange material submittal to obtain the approval from consultant.

 Place the order with suppliers.

 Install PVC Conduits embedded in concrete slabs and walls.

 Install trucking / cable trays in risers as highlighted in relevant shop drawings.


 Install and terminate low current systems devices in various areas.
 Install wires from various devices into trucking, run down to respective activity to main panel.
 Install main panels and terminate wires.

 Commission and activate the system.

The site survey shall be carried out, control points and benchmark shall be determined and
verified prior to excavation works of platform level, and survey works.

Method Electrical
9. Quality Assurance
9.1 Testing and commissioning.

 This consists of a Brief Description of Method Statement for the Following.

 Final circuits (lighting &Power) and Distribution Boards.


 Distribution Cables.
 MDB,s & SMDB,S
 Earthing and Bonding System.
 Lightning Protection Test.
 Fire Alarm System.
 Fire Alarm Cables.
 Door Phone System.

9.1.1 TESTS ON FINAL CIRCUITS (Lighting & Power) AND


DISTRIBUTION BOARDS.

 The Following are the tests that will be carried out on final electrical circuits and distribution
boards. The observations and readings will be recorded in the appropriate formats.

a) Visual Check

 All the Electrical components such as conduits, wires, trucking's, light fittings, socket
outlets etc. connected to the final circuit of the distribution boards are to be visually inspected
against any physical damage and for proper installation.

 Check the installation of distribution boards and the internal wiring to ensure electrical and
mechanical connections, identification, labeling etc.

 Check that all the metallic components are properly earthed / banded.

b) Polarity Check

Method Electrical
 Ensure that single pole switches are installed in the live conductors.

Method Electrical
 Where Screw type lamp holders are in circuit, ensure that the outer or screwed conductor is
connected to the neutral conductor.

c) Continuity of Protective Conductors.

 The Continuity resistance of the protective conductor from the furthest point to the main earth
terminal is to be measured for each final circuit with a DC ohm meter and the value recorded
and verified to be within the permissible limit.

d) Continuity of Ring Final circuit Conductors.

 The continuity resistance between the open ends of each of the three rings of circuit (i.e.
phase, neutral and earth) is to be measured for all ring final circuit conductors with D.C. ohm
meter and the value to be verified with the permissible limits.

9.1.2 TESTS ON DISTRIBUTION CABLES (POWER & CONTROL)

 The following are the tests that will be carried out on distribution cables. The observation /
readings of the tests will be recorded in the appropriate formats.
a) Visual Check
 The installation of the cable to be checked to ensure the correct laying, proper glanding,
corrects termination, adequate supports, labeling, identification etc.

b) Insulation Resistance Test

 Insulation resistance between cores is to be measured with a 500 V Megger and the readings
to be verified with the permissible limits.

 Insulation resistance between cores and armor and earth terminal is to be measured with a
500V Megger and the readings to be verified with their permissible limits.

Method Electrical
c) Phase Rotation Test
 After completion of tests (a) and (b) stated above, the relevant breaker is to be switched on
and the phase rotation at the down stream point is to be checked and ensured that it is same as
elsewhere (i.e. RYB ).

d) Performance Test
 Upon verification of the correct phase rotation to the connected equipment, switch on the
isolator ( if any ) and run the equipment to verify the complete performance of the connected
equipment and minimum 24 hrs. To check for any abnormal temperature rise in cables,
terminals, switches and protective devices etc.

e) Insulation Resistance

 Insulation resistance between phase, neutral and earth is to be measured with a 500 Volt
Megger. ( During this test, either all lamps and current using apparatus are to be removed
from the circuitry with all switches closed or all local controlling switches to be kept open and
lamps and current using equipment need not be removed ) and values to be verified with
permissible limits.

Note:- The mains supply can be switched on to the final circuit to enable further tests
to be carried out, which require supply voltage.

f) Earth Fault Loop Impedance Test.

 Earth fault loop impedance is to be checked for each final circuit with an impedance tester.
(RCCB to be by passed during test) and the reading is to be verified with the permissible
limit.

g) RCCB Test.

 All RCCB (ELCB) are to be checked by means of a RCCB tester with minimum 3 different
set currents (One setting above, one below and one rated sensitivity currents of an ELCB) and
the trip times are to be recorded. The values to be verified with the permissible limits.

Method Electrical
h) Circuit Performance

 After all the above tests are conducted and observed that they are satisfactory, and operational
test to verify the desired performance of the circuits need to be carried out. They are as
follows:

 Switch on the MCB in the DB.

 In case of lighting circuits, operate all the switches connected in the circuit one ensures their
functioning to the desired light fixture in the desired manner.

 In case of ring / radial circuits, test all the sockets with a test lamp to ensure the availability of
power.

 In case of any other fixed equipment, operate the relevant switch and observed the
functioning of the equipment.

I) Full Load Current.

 Measure and record the current in all phase of the incoming cables in lighting DB’s keeping
all the lights “ON”.

9.1.3 TESTS ON MDB’s / SMDB’s / MCC’s

 The following are the tests that will be carried out on the MDB’s / SMDB’s / MCC’s.

a) Visual & Construction Check.

 The general arrangements of the components and wirings are to be inspected to ensure neat
workmanship.

 The Complete panel is to be inspected and checked against the shop drawing to ensure that
right components of correct ratings are installed and properly labeled and identified.

Method Electrical
 All the bolts / nuts and bus bar connections are to be checked to ensure that all are properly
tightened.

 Earthing of components and other related connections are to be verified and ensured.

 All the meters and selector switches are to be checked to ensure that correct selection
and ratings.

b) Insulation Resistance Test.

 Insulation resistance between phases, neutral and earth are to be measured with a 500 volts
megger and the valves to be verified with the permissible limits. (During this test, care is to be
taken to disconnect components such as lamps, meters etc. Which will get damaged upon
application of 500 volts).

c) Functional Test.

 To start the functional tests, check the control circuit of each starter / system for its correct
operation in regard to switching on actuation of thermal overload and emergency stop – lock
etc.

 Switching ON and OFF of all MCCB’s, contractors, relays etc. is to be verified for the desired
operation.

 The operation of the indicating lamps and meters are to be verified to ensure proper function.

Method Electrical
9.1.4 TESTS ON EARTHING AND BONDING SYSTEM

a) Visual Check

 All the earth electrode in the earth pits is to be visually inspected proper installation and
connections.

 All the protective conductors from the earth electrode to the main boards and distributions are
to be visually inspected for proper installation and connections.

b) Measurement of Earth Electrode Resistance

 The earth electrode resistance of each earth pit is to be measured with a Megger after
removing the protective conductor connection and the readings to be recorded and verified
with the permissible limit, less than 5 ohm.

Method Electrical
c) Continuity Test.

 The continuity resistance of protective conductors is to be measured D.C. ohm meter and
values to be recorded and verified with the permissible limits to ensure proper Earthing.

 The continuity resistance between the main earth terminal at the distribution board and the
metallic frame works of farthest equipment to be measured a D.C. ohm meter and the value to
be recorded and verified with the permissible limit to ensure proper bonding.

Method Electrical
9.1.5 TESTS ON FIRE ALARM SYSTEM.
9.1.6 The following are the tests that will be carried out on the Fire Alarm System.

a) Visual / Wiring Check.

 All the cables connected to the fire Alarm system control panel and battery is to be inspected
and checked for proper connections as recommended by the manufacturer.
 The whole of the installation in general is to be checked to ensure proper installation.
b) Functional Test.
 After restoring the power supply to the panel, the necessary adjustments and settings are to be
made so that the panel is put into operation.

 Once the panel is in operation, all the detectors / break glasses are simulated to be activated by
giving smoke and the display of zone nos. of the detector activated is
witnessed on the panel and the operation of he LED on the detector is to be noted. Further, the
indication on the repeated control panel is to be checked and verified for correct functioning.

 During the above testing the sounder circuits and bells should be checked and ensured that
they function correctly.

 Faults such as power supply failures, battery, and open circuit of zones are simulated and the
respective visual indications on the panel by means of LED are to be checked and ensured for
proper functioning.

Method Electrical
 The interlocking of F.A. System with various mechanical systems such
as AHU’s etc., is to be checked for various Fire Conditions in various zones.

c) TESTS ON FIRE ALARM CABLES

,;The following are the tests that will be carried out on the Fire Alarm Cables. The
observations / readings of the tests will be recorded in the appropriate format.

a) Visual Check.
 The installation of the cable to be checked to ensure the correct laying
proper termination, adequate clipping, labeling identification etc.

b) Insulation Resistance Tests.


- Insulation Resistance between cores is to be measured with a 500 volts meggar
and the readings to be verified with the permissible limits.( Minimum ( 1M ))

9.7 TEST REPORTS

9.7.1 Distribution Boards and Final Circuits.


9.7.2 MDB's and SMDB's, Motor Control Centers.
9.7.3 Power Cables.
9.7.4 Earth Electrode Resistance.
9.7.5 Fire Alarm System.

10. Risk assessment:

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