Apar Out

PV Elite® 2019
Project Data Page:

PV Elite® 2019
Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 8
Internal Pressure Calculations: 9
External Pressure Calculations: 12
Element and Detail Weights: 14
Nozzle Flange MAWP: 16
Natural Frequency Calculation: 17
Wind Load Calculation: 18
Earthquake Load Calculation: 21
Wind/Earthquake Shear, Bending: 22
Wind Deflection: 23
Longitudinal Stress Constants: 24
Longitudinal Allowable Stresses: 25
Longitudinal Stresses due to: 26
Stress due to Combined Loads: 28
Center of Gravity Calculation: 32
Leg Check, (Operating Case): 33
Nozzle Summary: 35
Nozzle Calcs.: Outlet 36
Nozzle Calcs.: inlet air 39
Nozzle Calcs.: inlet powder 42
Nozzle Schedule: 50
MDMT Summary: 51
Vessel Design Summary: 52
Cover Page PV Elite® 2019
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : Purnawan Ganteng
Job File : KARINA GAS, dry powder APAR
Date of Analysis : Aug 27,2022 1:09pm
PV Elite 2019 SP1, March 2019

Title Page PV Elite® 2019
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
® SPLM Licensed User
PV Elite 2019
PV Elite 2019 SP1 Licensee:
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Warnings and Errors: Step: 0 1:09pm Aug 27,2022
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

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Input Echo: Step: 1 1:09pm Aug 27,2022
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 689.46 kPa

Design Internal Temperature 93.3 °C
Type of Hydrotest not Specified
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
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Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 50.8 mm
Inside Diameter 1000 mm
Element Thickness 10 mm
Internal Corrosion Allowance 1.5 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 2000 kPa
Design Temperature Internal Pressure 50 °C
Design External Pressure 0 kPa
Design Temperature External Pressure 80 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 N/mm^2
Allowable Stress, Operating 137.9 N/mm^2
Allowable Stress, Hydrotest 179.27 N/mm^2
Material Density 0.00775 kg/cm^3
P Number Thickness 31.75 mm
Yield Stress, Operating 255.04 N/mm^2
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Nozzle
Detail ID Outlet
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 2 in.
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
PV Elite 2019

Detail Type Leg
Detail ID LEGS
Diameter at Leg Centerline 0 mm
Leg Orientation 1
Number of Legs 3
Section Identifier W8X24
Length of Legs 7 mm

Element To Node 30
Element Type Cylinder
Description
Distance "FROM" to "TO" 600 mm
Design External Pressure 0 kPa

Element To Node 40
Element Type Elliptical
Description
Distance "FROM" to "TO" 50.8 mm
Design External Pressure 103.42 kPa
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID inlet air
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0
PV Elite 2019


Detail Type Nozzle
Detail ID inlet powder
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0

PV Elite 2019
XY Coordinate Calculations: Step: 2 1:09pm Aug 27,2022
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
10 20 ... 50.8 ... 50.8

20 30 ... 650.8 ... 600
30 40 ... 701.6 ... 50.8

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Internal Pressure Calculations: Step: 3 1:09pm Aug 27,2022
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kPa mm mm mm N/mm^2
10 20 2000 ... 1.5 1000 137.9

20 30 2000 ... 1.5 1000 137.9
30 40 2000 ... 1.5 1000 137.9
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
kPa kPa kPa mm mm
10 20 2000 2313.62 2752.34 10 8.75545

20 30 2000 2313.62 2725.14 10 8.83766
30 40 2000 2313.62 2752.34 10 8.75545
Minimum 2313.624 2725.131
MAWP: 2313.624 kPa, limited by: Elliptical Head , Straight Flange Governing
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 50 °C
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (2000*1003*0.996)/(2*137.9*1-0.2*2000)
= 7.2555 + 1.5000 = 8.7555 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*8.5)/(0.996*1003+0.2*8.5)
= 2342.482 kPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*10)/(1*1000+0.2*10)
= 2752.335 kPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (2000*(0.996*1003+0.2*8.5))/(2*1*8.5)
= 117.738 N/mm^2
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (2000*501.5)/(137.9*1-0.6*2000)+1.5
= 8.838 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 8.5 )/(501.5 + 0.6 * 8.5 )
= 2313.624 kPa
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Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1003/( 2 * 251.5 ))^(2))/6
= 0.996030
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.286 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 10, tr = 8.395, c = 1.5 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.988, Temp. Reduction = 1 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -30 °C
MDMT Calculations in the Head Straight Flange:

Thickness Ratio = tr * (E*)/(tg - c) = 1, Temp. Reduction = 0 °C
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 50 °C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2000*501.5)/(137.9*1-0.6*2000)
= 7.3377 + 1.5000 = 8.8377 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*8.5)/(501.5+0.6*8.5)
= 2313.624 kPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*10)/(500+0.6*10)
= 2725.138 kPa

= (P*(R+0.6*t))/(E*t)
= (2000*(501.5+0.6*8.5))/(1*8.5)
= 119.207 N/mm^2
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.990 %
Minimum Design Metal Temperature Results:

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 50 °C

= (2000*1003*0.996)/(2*137.9*1-0.2*2000)
= 7.2555 + 1.5000 = 8.7555 mm
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= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*8.5)/(0.996*1003+0.2*8.5)
= 2342.482 kPa

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*10)/(1*1000+0.2*10)
= 2752.335 kPa

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (2000*(0.996*1003+0.2*8.5))/(2*1*8.5)
= 117.738 N/mm^2
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (2000*501.5)/(137.9*1-0.6*2000)+1.5
= 8.838 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 8.5 )/(501.5 + 0.6 * 8.5 )
= 2313.624 kPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1003/( 2 * 251.5 ))^(2))/6
= 0.996030
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.286 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:

Elements Suitable for Internal Pressure.

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External Pressure Calculations: Step: 4 1:09pm Aug 27,2022
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm N/mm^2
10 20 No Calc 1020 8.5 0.0011574 89.6674

20 30 868.267 1020 8.5 0.001215 91.0626
30 40 No Calc 1020 8.5 0.0011574 89.6674
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm kPa kPa
10 20 10 3 ... 830.205
20 30 10 No Calc ... 1011.75
30 40 10 4.14098 103.419 830.205
Minimum 830.205
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm cm**4 cm**4
10 20 No Calc No Calc No Calc No Calc

20 30 868.267 No Calc No Calc No Calc
30 40 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 80 °C
Elastic Modulus from Chart: CS-2 at 80 °C : 0.200E+09 kPa
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
8.500 1020.00 120.00 0.0011574 89.67
EMAP = B/(K0*D/t) = 89.67/(0.9 *120 ) = 830.2 kPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1*8.5)/(0.996*1003+0.2*8.5))/1.67
= 1402.684 kPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 830.2, 1403 )
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External Pressure Calculations: Step: 4 1:09pm Aug 27,2022
= 830.205 kPa
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 80 °C

Tca OD SLEN D/t L/D Factor A B
8.500 1020.00 868.27 120.00 0.8512 0.0012150 91.06
EMAP = (4*B)/(3*(D/t)) = (4*91.06 )/(3*120 ) = 1012 kPa
Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
8.500 1020.00 868.27 120.00 0.8512 0.0012150 91.06
EMAP = (4*B)/(3*(D/t)) = (4*91.06 )/(3*120 ) = 1012 kPa
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 80 °C

8.500 1020.00 120.00 0.0011574 89.67
EMAP = B/(K0*D/t) = 89.67/(0.9 *120 ) = 830.2 kPa
Results for Required Thickness (Tca):

2.641 1020.00 386.22 0.0003596 35.95
EMAP = B/(K0*D/t) = 35.95/(0.9 *386.2 ) = 103.4 kPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (172.7*1003*0.996)/(2*137.9*1-0.2*172.7)
= 0.6257 + 1.5000 = 2.1257 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1*8.5)/(0.996*1003+0.2*8.5))/1.67
= 1402.684 kPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 830.2, 1403 )
= 830.205 kPa
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

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Element and Detail Weights: Step: 5 1:09pm Aug 27,2022
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm cm3 kgm cm3 kgm
10 20 107.12 170797 91.0516 172219 ...

20 30 147.555 471237 125.608 474069 ...
30 40 107.12 170797 91.0516 172219 ...
Total 361 812831.50 307 818506.00 0
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kgm mm mm
10 Nozl 4.70721 ... -315.799 Outlet

10 Legs 0.74345 ... -3.5 LEGS
30 Nozl 4.86838 ... 330.797 inlet air
30 Nozl 16.648 ... 280.797 inlet powder
Total Weight of Each Detail Type:
Nozzles 26.2
Legs 0.7
Sum of the Detail Weights 27.0 kgm
Weight Summation Results: (kgm)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 361.8 361.8 361.8 361.8 361.8 361.8

Nozzles 26.2 26.2 26.2 26.2 26.2 26.2
Legs 0.7 0.7 0.7 0.7 0.7 0.7
Test Liquid ... 812.5 ... ... ... ...
Totals 388.8 1201.2 388.8 388.8 388.8 388.8
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 388.8 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 1201.2 kgm
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 388.8 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 388.8 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 388.8 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 388.8 kgm
Field Test Wt. - Empty Weight + Water (Full) 1201.2 kgm
Mass of the Upper 1/3 of the Vertical Vessel 150.9 kgm
Outside Surface Areas of Elements:
Surface
From To Area
cm^2
10 20 12905.6
20 30 19226.6
30 40 12905.6
Total 45037.816 cm^2

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Element and Detail Weights: Step: 5 1:09pm Aug 27,2022
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kgm kgm kgm kgf-m kgm
10 Legs ... ... ... ... ...

Legs 20 111.827 111.827 111.827 ... 111.827
20 30 147.555 147.555 147.555 ... 147.555
30 40 128.636 128.636 128.636 ... 128.636
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kgm kgm kgm
10 Legs ... ... ...

Legs 20 388.018 388.018 388.018
20 30 276.191 276.191 276.191
30 40 128.636 128.636 128.636
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
kgf-m kgf-m kgf-m
10 Legs ... ... ...

Legs 20 ... ... ...
20 30 ... ... ...
30 40 ... ... ...

PV Elite 2019
Nozzle Flange MAWP: Step: 6 1:09pm Aug 27,2022
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
kPa kPa °C kPa
Outlet 5010.0 5110.0 50 300 GR 1.1 ... ... ... ...

inlet air 5010.0 5110.0 50 300 GR 1.1 ... ... ... ...
inlet powder 5010.0 5110.0 50 300 GR 1.1 ... ... ... ...
Min Rating 010.004 5110.005 kPa [for Core Elements] 0.000 0.000 0.000
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

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Natural Frequency Calculation: Step: 7 1:09pm Aug 27,2022
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 348.646 Hz.
The Natural Frequency for the Vessel (Ope...) is 348.646 Hz.

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Wind Load Calculation: Step: 8 1:09pm Aug 27,2022
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.487
Shape Factor (Cf) for the Vessel is 0.500
User Entered Basic Wind Speed 112.7 Km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.5 + (0.6 -0.5 )*( 1.001 - 1)/(7 - 1)
= 0.5
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7, Zg = 274320 mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 176.7 + 0 = 176.7 mm
but: z = Max(4572, 176.7 ) = 4572 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572/900 )^(2/7 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 961.6 (^2)/9239
= 1.001
Vibration Frequency = 348.6 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)^(1/Alpha)
= 2.35 * Sqrt(0.005/961.6 )^(1/9144 )
= 0.229
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.229 = 1.487
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1
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Wind Speed = 112.7 Km/hr Converts to 70 mph

qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1 * 70 )² = 10.05 psf
Converts to: 49.05 kg/m^2
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 49.05 * 1.487 * 0.5 * 3121
= 11.38 kgf
Element z GH Area qz Force

mm cm^2 kg/m^2 kgf
Node 10 to 20 176.7 1.487 3121.2 49.1 11.4

Node 20 to 30 600.8 1.487 7344.0 49.1 26.8
Node 30 to 40 1034.9 1.487 3121.2 49.1 11.4
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(10^(4))
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user Km/hr
Vc - Critical wind velocity Km/hr
Vw - Maximum wind speed at top of structure Km/hr
W - Total corroded weight of structure kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.32037E-06 (High); 0.32037E-06 < 0.40047E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0/701.6 = 0
#2 - ( D / L² ) * 10^(4) < 8.0 (English Units)

- ( 3.346/2.302² ) * 10^(4) = 6316 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.40047E-06 no chance. [Vp]:

= W / ( L * Dr²)
= 334.7/( 701.6 * 1003² )
= 0.47417E-06
Since Vp is > 0.40047E-06 no further vibration analysis is required !
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm cm^2 kg/m^2 kgf
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10 20 176.695 1224 3121.24 49.0518 11.3814

20 30 600.8 1224 7344 49.0518 26.7793
30 40 1034.9 1224 3121.24 49.0518 11.3814

FileName : apar
PV Elite 2019
Page 21 of 53
Earthquake Load Calculation: Step: 9 1:09pm Aug 27,2022
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 388.0 kgf
The UBC Total Shear (V) for the Vessel is ......... 0.0 kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 kgf
Earthquake Load Calculation:
Earthquake Earthquake Element Element

From To Height Weight Ope Load Emp Load
mm kgf kgf kgf
10 Legs 50.8 ... ... ...

Legs 20 50.8 111.827 ... ...
20 30 350.8 147.555 ... ...
30 40 676.2 128.636 ... ...
Top Load 958.60 0 0

FileName : apar
PV Elite 2019
Page 22 of 53
Wind/Earthquake Shear, Bending: Step: 10 1:09pm Aug 27,2022
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
mm kgf kgf kgf-m kgf-m
10 Legs ... ... ... ... ...

Legs 20 25.4 49.542 ... 18.6169 ...
20 30 350.8 38.1607 ... 16.3892 ...
30 40 784.905 11.3814 ... 1.52633 ...
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

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Wind Deflection: Step: 11 1:09pm Aug 27,2022
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
Cumulative Centroid Elem. End Elem. Ang.

From To Wind Shear Deflection Deflection Rotation
kgf mm mm
10 Legs ... 0.54952E-08 0.54952E-08 0.11775E-08

Legs 20 49.542 0.88428E-07 0.33024E-06 0.13697E-07
20 30 38.1607 0.12287E-04 0.33504E-04 0.78236E-07
30 40 11.3814 0.35462E-04 0.37421E-04 0.78305E-07
Critical Wind Velocity for Tower Vibration:
1st Crit. 2nd Crit.

From To Wind Speed Wind Speed
Km/hr Km/hr
10 20 7660.68 47879.2
20 30 7660.68 47879.2
30 40 7660.68 47879.2
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 3.508 Actual deflection : 0.000 mm

PV Elite 2019
Longitudinal Stress Constants: Step: 12 1:09pm Aug 27,2022
Longitudinal Stress Constants:
Metal Area Metal Area Section Modulus Section Modulus

From To New Corroded New Corroded
cm^2 cm^2 mm³ mm³
10 20 317.301 270.107 7934094 6773883

20 30 317.301 270.107 7934094 6773883
30 40 317.301 270.107 7934094 6773883

PV Elite 2019
Longitudinal Allowable Stresses: Step: 13 1:09pm Aug 27,2022
Longitudinal Allowable Stresses:
Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
N/mm^2 N/mm^2 N/mm^2 N/mm^2
10 Legs 165.48 215.124 -125.598 -129.705

Legs 20 165.48 215.124 -125.598 -129.705
20 30 165.48 215.124 -125.598 -129.705
30 40 165.48 215.124 -125.598 -129.705

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Page 26 of 53
Longitudinal Stresses due to: Step: 14 1:09pm Aug 27,2022
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Since there was no hydrotest requested,
stresses pertaining to that case type have not been calculated.
Longitudinal Pressure Stresses due to:
Longitudinal Stress Longitudinal Stress Longitudinal Stress

From To Internal Pressure External Pressure Hydrotest Pressure
N/mm^2 N/mm^2 N/mm^2
10 20 58.6034 ... ...

20 30 58.6034 ... ...
30 40 58.6034 -3.12882 ...
Longitudinal Stresses due to Weight Loads for these Conditions:
Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2
10 Legs ... ... ... ... ...

Legs 20 -0.14088 -0.14088 ... ... ...
20 30 -0.10028 -0.10028 ... ... ...
30 40 -0.046704 -0.046704 ... ... ...
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2
10 Legs ... ... ... ... ...

Legs 20 ... 0.026952 ... ... ...
20 30 ... 0.023727 ... ... ...
30 40 ... 0.0022097 ... ... ...
Longitudinal Stresses due to these Conditions:
Vortex Shedding Vortex Shedding Vortex Shedding Earthquake

From To Operating Case Empty Case Test Case Empty Case
10 Legs ... ... ... ...

Legs 20 ... ... ... ...
20 30 ... ... ... ...
30 40 ... ... ... ...
Longitudinal Stresses due to Applied Axial Forces:
Longitudinal Stress Longitudinal Stress

From To Y Forces Wind Y Forces Seismic
N/mm^2 N/mm^2
10 Legs ... ...

Legs 20 ... ...
20 30 ... ...
30 40 ... ...
PV Elite 2019
Longitudinal Stresses due to: Step: 14 1:09pm Aug 27,2022
Longitudinal Stresses due to User Forces and Moments:
Wind For/Mom Earthquake For/Mom Wind For/Mom Earthquake For/Mom

From To Corroded Corroded No Corrosion No Corrosion
10 Legs ... ... ... ...

Legs 20 ... ... ... ...
20 30 ... ... ... ...
30 40 ... ... ... ...

FileName : apar
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Page 28 of 53
Stress due to Combined Loads: Step: 15 1:09pm Aug 27,2022
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.17 125.60 0.0013
20 165.48 -0.12 125.60 0.0010
30 165.48 -0.05 125.60 0.0004
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.14 125.60 0.0011
20 165.48 -0.10 125.60 0.0008
30 165.48 -0.05 125.60 0.0004
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.17 125.60 0.0013
20 165.48 -0.12 125.60 0.0010
30 165.48 -0.05 125.60 0.0004
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Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.14 125.60 0.0011
20 165.48 -0.10 125.60 0.0008
30 165.48 -0.05 125.60 0.0004
Analysis of Load Case 5 : NP+HW+HI

10 0.00 215.12 0.00 129.70 0.0000 0.0000
10 0.00 215.12 0.00 129.70 0.0000 0.0000
20 0.00 215.12 0.00 129.70 0.0000 0.0000
30 0.00 215.12 0.00 129.70 0.0000 0.0000
Analysis of Load Case 6 : NP+HW+HE

10 0.00 215.12 0.00 129.70 0.0000 0.0000
10 0.00 215.12 0.00 129.70 0.0000 0.0000
20 0.00 215.12 0.00 129.70 0.0000 0.0000
30 0.00 215.12 0.00 129.70 0.0000 0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 58.60 165.48 125.60 0.3541
10 58.49 165.48 125.60 0.3535
20 58.53 165.48 125.60 0.3537
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 58.60 165.48 125.60 0.3541
10 58.46 165.48 125.60 0.3533
20 58.50 165.48 125.60 0.3535
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.17 125.60 0.0013
20 165.48 -0.12 125.60 0.0010
30 165.48 -3.18 125.60 0.0253
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.14 125.60 0.0011
20 165.48 -0.10 125.60 0.0008
30 165.48 -3.18 125.60 0.0253
Analysis of Load Case 11 : HP+HW+HI

10 0.00 215.12 0.00 129.70 0.0000 0.0000
10 0.00 215.12 0.00 129.70 0.0000 0.0000
20 0.00 215.12 0.00 129.70 0.0000 0.0000
30 0.00 215.12 0.00 129.70 0.0000 0.0000
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Analysis of Load Case 12 : HP+HW+HE

10 0.00 215.12 0.00 129.70 0.0000 0.0000
10 0.00 215.12 0.00 129.70 0.0000 0.0000
20 0.00 215.12 0.00 129.70 0.0000 0.0000
30 0.00 215.12 0.00 129.70 0.0000 0.0000
Analysis of Load Case 13 : IP+WE+EW

10 58.60 165.48 125.60 0.3541
10 58.46 165.48 125.60 0.3533
20 58.50 165.48 125.60 0.3535
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 14 : IP+WF+CW

10 58.60 165.48 125.60 0.3541
10 58.48 165.48 125.60 0.3534
20 58.52 165.48 125.60 0.3536
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 15 : IP+VO+OW

10 58.60 165.48 125.60 0.3541
10 58.46 165.48 125.60 0.3533
20 58.50 165.48 125.60 0.3535
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 16 : IP+VE+EW

10 58.60 165.48 125.60 0.3541
10 58.46 165.48 125.60 0.3533
20 58.50 165.48 125.60 0.3535
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 17 : NP+VO+OW

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.14 125.60 0.0011
20 165.48 -0.10 125.60 0.0008
30 165.48 -0.05 125.60 0.0004
Analysis of Load Case 18 : FS+BS+IP+OW

10 58.60 165.48 125.60 0.3541
10 58.46 165.48 125.60 0.3533
20 58.50 165.48 125.60 0.3535
30 58.56 165.48 125.60 0.3539
Analysis of Load Case 19 : FS+BS+EP+OW

10 0.00 165.48 0.00 125.60 0.0000 0.0000
10 165.48 -0.14 125.60 0.0011
20 165.48 -0.10 125.60 0.0008
30 165.48 -3.18 125.60 0.0253
Absolute Maximum of the all of the Stress Ratio's 0.3541

PV Elite 2019
Element From : 10 to : 20
Governing Load Case 7 : IP+OW+WI+FW+BW

PV Elite 2019
Center of Gravity Calculation: Step: 16 1:09pm Aug 27,2022
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 716.968 mm

Center of Gravity of Legs -3.500 mm
Center of Gravity of Bare Shell New and Cold 350.800 mm

Center of Gravity of Bare Shell Corroded 350.800 mm
Vessel CG in the Operating Condition 378.704 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 374.822 mm
Vessel CG in the Test Condition 358.574 mm

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Leg Check, (Operating Case): Step: 17 1:09pm Aug 27,2022
RESULTS FOR LEGS : Operating Case Description: LEGS
Legs attached to: node 10
Section Properties : I Beam W8X24
USA AISC 1989 Steel Table
Overall Leg Length 7.000 mm

Effective Leg Length Leglen 7.000 mm
Distance Leg Up Side of Vessel 0.000 mm
Number of Legs Nleg 3
Cross Sectional Area for W8X24 Aleg 45.677 cm^2
Section Inertia ( strong axis ) 3446.393 cm**4
Section Inertia ( weak axis ) 761.703 cm**4
Section Modulus ( strong axis ) 342489.594 mm ³
Section Modulus ( weak axis ) 92259.164 mm ³
Radius of Gyration ( strong axis ) 86.868 mm
Radius of Gyration ( weak axis ) 40.894 mm
Leg Orientation - Strong Axis
Overturning Moment at top of Legs 18.6 kgf-m

Total Weight Load at top of Legs W 388.0 kgf
Total Shear force at top of Legs 49.5 kgf
Additional force in Leg due to Bracing Fadd 0.0 kgf
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 49.54 )( 3447/4975 )
= 34.33 kgf
Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm*Rn))/Aleg
= 3805/3 + (182555/( 1 * 610.6 ))/4568
= 0.34 N/mm^2
Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 388/3 )/45.68
= 0.28 N/mm^2
Allowable Comp. for the Selected Leg (KL/r < Cc ) [Sa]:

= Occfac * ( 1-(kl/r)²/(2*Cc²))*Fy /
( 5/3+3*(Kl/r)/(8*Cc)-(Kl/r³)/(8*Cc³)
= 1.333 * ( 1-( 0.171 )²/(2 * 127.2² )) * 248.2/
( 5/3+3*( 0.171 )/(8* 127.2 )-( 0.171³)/(8* 127.2³)
= 198.47 N/mm^2
Bending at the Bottom of the Leg closest to the N.A. [S]:

= ( Vleg * Leglen / Smdsa )
= ( 34.33 * 7/342490 )
= 0.01 N/mm^2
Allowable Bending Stress[Sb]:

= ( 0.6 * Fy * Occfac )
= ( 0.6 * 248.2 * 1.333 )
= 198.53 N/mm^2
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Leg Check, (Operating Case): Step: 17 1:09pm Aug 27,2022
AISC Unity Check [Sc]( must be < or = to 1.00 ) :

= (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb)
= (0.343/198.5 )+( 0.85 *0.00688 )/(( 1 -0.343/47649976 ) *198.5 )
= 0.0018

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Nozzle Summary: Step: 22 1:09pm Aug 27,2022
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

kPa kPa mm Path Stresses
Outlet 2313.62 ... ... OK 3.42 OK No Calc[*]

inlet air 2313.62 ... ... OK 3.42 OK No Calc[*]
inlet powder 2313.62 OK ... OK 5.26 OK Passed
inlet powder 2313.62 OK ... OK 5.26 OK Passed
MAWP Summary:
Minimum MAWP Nozzles : 2313.624 Nozzle : inlet powder
Minimum MAWP Shells/Flanges : 2313.624 Element :
Minimum MAPnc Shells/Flanges : 2725.131 Element :
Computed Vessel M.A.W.P. : 2313.624 kPa
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

mm deg mm
10 Outlet 0.000 0.000 105.004

30 inlet air 0.000 0.000 105.004
30 inlet powder 0.000 0.000 194.361
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite 2019
Nozzle Calcs.: Outlet Nozl: 4 1:09pm Aug 27,2022
Input, Nozzle Desc: Outlet From: 10
Pressure for Reinforcement Calculations P 2000.000 kPa

Temperature for Internal Pressure Temp 50 °C
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 N/mm^2
Shell Allowable Stress At Ambient Sva 137.90 N/mm^2
Inside Diameter of Elliptical Head D 1000.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 10.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature -28.89 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm^2
Allowable Stress At Ambient Sna 117.90 N/mm^2
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 40
Flange Material SA-105

Flange Type Slip on
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 30.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Outlet
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 2.067 in.

Actual Thickness Used in Calculation 0.154 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (2000*0.897*1003)/(2 *137.9*1-0.2*2000)
= 6.5373 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*26.25)/(117.9*1-0.6*2000)
= 0.4499 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 105.0036 mm
Parallel to Vessel Wall, opening length d 52.5018 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 9.7790 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Outlet.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.4499 mm
Wall Thickness per UG16(b), tr16b = 3.0000 mm
Wall Thickness, shell/head, internal pressure trb1 = 8.7555 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.7555 mm
Wall Thickness, shell/head, external pressure trb2 = 1.8747 mm
Wall Thickness per table UG-45 tb3 = 3.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.42, max( 8.755, 3 ) ]
= 3.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.45, 3.42 )
FileName : apar
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Page 38 of 53
= 3.4200 mm
Available Nozzle Neck Thickness = 0.875 * 3.912 = 3.423 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B
Govrn. thk, tg = 3.423, tr = 0.45, c = 0 mm, E* = 1


Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


Governing MDMT of all the sub-joints of this Junction : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 2000.00/5110.00 = 0.391
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: Outlet
Intermediate Calc. for nozzle/shell Welds Tmin 3.9116 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.7381 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 2313.624 kPa
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.5011 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 40.5011 mm

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Nozzle Calcs.: inlet air Nozl: 5 1:09pm Aug 27,2022
Input, Nozzle Desc: inlet air From: 30

Design External Pressure Pext 103.42 kPa
Temperature for External Pressure Tempex 80 °C


Material SA-106 B

Diameter 2.0000 in.


Flange Type Slip on


Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm


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Page 40 of 53
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: inlet air


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (2000*0.897*1003)/(2 *137.9*1-0.2*2000)
= 6.5373 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*26.25)/(117.9*1-0.6*2000)
= 0.4499 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.1931 mm

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 9.7790 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: inlet air.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 3.42, max( 8.755, 3 ) ]
= 3.4200 mm

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= max( ta, tb )
= max( 0.45, 3.42 )
= 3.4200 mm






Note:
Weld Size Calculations, Description: inlet air

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.



PV Elite 2019
Nozzle Calcs.: inlet powder Nozl: 6 1:09pm Aug 27,2022
Input, Nozzle Desc: inlet powder From: 30

Design External Pressure Pext 103.42 kPa
Temperature for External Pressure Tempex 80 °C


Material SA-106 B

Diameter 4.0000 in.


Flange Type Slip on


Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 137.90 N/mm^2
Pad Allowable Stress At Ambient Spa 137.90 N/mm^2
Diameter of Pad along vessel surface Dp 216.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 50.8500 mm


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Abutting/Set-on Nozzle With Pad
Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: inlet powder


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (2000*0.897*1003)/(2 *137.9*1-0.2*2000)
= 6.5373 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*48.59)/(117.9*1-0.6*2000)
= 0.8328 mm

Normal to Vessel Wall (Thickness Limit), pad side Tlwp 21.2500 mm
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength Reduction Factor [fr1]:

= 1.000

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (cm^2)
AREA AVAILABLE, A1 to A5 Design External Mapnc

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Area Required Ar 6.799 1.373 NA

Area in Shell A1 2.041 6.094 NA
Area in Nozzle Wall A2 2.918 3.127 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.855 0.855 NA
Area in Element A5 8.568 8.568 NA
TOTAL AREA AVAILABLE Atot 14.383 18.643 NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 69.13 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 124.1437 10.0000 mm
Based on given Pad Diameter: 216.0000 1.1489 mm
Based on Shell or Nozzle Thickness: 133.8253 8.5598 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (104*6.537*1+2*8.56*6.537*1*(1-1))
= 6.799 cm^2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 104 ( 1 * 8.5 - 1 * 6.537 ) - 2 * 8.56
( 1 * 8.5 - 1 * 6.537 ) * ( 1 - 1 )
= 2.041 cm^2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 21.25 ) * ( 8.56 - 0.833 ) * 0.855/sin( 74.18 )
= 2.918 cm^2
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 0.855 + (0 )² * 0.855 + 0² * 1
= 0.855 cm^2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 208 - 122.3 ) * 10 * 1
= 8.568 cm^2


Nozzle Neck to Pad Weld for the Nozzle, Curve: B

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Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


Shell to Pad Weld Junction at Pad OD, Curve: B




Governing MDMT of the Nozzle : -104 °C

Governing MDMT of the Reinforcement Pad : -42 °C


Note:
Weld Size Calculations, Description: inlet powder

Intermediate Calc. for pad/shell Welds TminPad 8.5000 mm

Pad Weld 4.2500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 6.799 - 2.041 ) * 137.9
= 6690.07 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
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= ( 2.918 + 8.568 + 0.855 - 0 * 0.855 ) * 137.9

= 17354.20 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 122.3 * 10 * 0.49 * 117.9
= 11320. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 216 * 8 * 0.49 * 137.9
= 18702. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 122.3 * 10 * 0.74 * 137.9
= 19994. kgf
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.142/2)*(104 +8.56 )*(8.56 -0 )*0.6*137.9
= 12769. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNGW ) = ( 18702 + 12769 ) = 31472 kgf
Summary of Failure Path Calculations:

Path 1-1 = 31471 kgf, must exceed W = 6690 kgf or W1 = 17354 kgf

Nozzle is O.K. for the External Pressure 103.419 kPa
Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: inlet powder


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (2000*0.897*1003)/(2 *137.9*1-0.2*2000)
= 6.5373 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*48.59)/(117.9*1-0.6*2000)
= 0.8328 mm

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Normal to Vessel Wall (Thickness Limit), pad side Tlwp 21.2500 mm
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Results of Nozzle Reinforcement Area Calculations: (cm^2)
AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 6.353 1.283 NA

Area in Shell A1 1.907 5.694 NA
Area in Nozzle Wall A2 2.808 3.008 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.855 0.855 NA
Area in Element A5 8.006 8.006 NA
TOTAL AREA AVAILABLE Atot 13.576 17.563 NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 122.1272 10.0000 mm
Based on given Pad Diameter: 216.0000 0.9777 mm
Based on Shell or Nozzle Thickness: 123.4442 8.5598 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (97.18*6.537*1+2*8.56*6.537*1*(1-1))
= 6.353 cm^2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.18 ( 1 * 8.5 - 1 * 6.537 ) - 2 * 8.56
( 1 * 8.5 - 1 * 6.537 ) * ( 1 - 1 )
= 1.907 cm^2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 21.25 ) * ( 8.56 - 0.833 ) * 0.855
= 2.808 cm^2
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 0.855 + (0 )² * 0.855 + 0² * 1
= 0.855 cm^2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 194.4 - 114.3 ) * 10 * 1
= 8.006 cm^2

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Page 48 of 53

= min[ 5.258, max( 8.755, 3 ) ]
= 5.2578 mm

= max( ta, tb )
= max( 0.833, 5.258 )
= 5.2578 mm
Weld Size Calculations, Description: inlet powder

Intermediate Calc. for pad/shell Welds TminPad 8.5000 mm

Pad Weld 4.2500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 6.353 - 1.907 ) * 137.9
= 6251.15 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.808 + 8.006 + 0.855 - 0 * 0.855 ) * 137.9
= 16408.37 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 114.3 * 10 * 0.49 * 117.9
= 10577. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 216 * 8 * 0.49 * 137.9
= 18702. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 114.3 * 10 * 0.74 * 137.9
= 18682. kgf
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.142/2)*(97.18 +8.56 )*(8.56 -0 )*0.6*137.9
= 11995. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNGW ) = ( 18702 + 11995 ) = 30698 kgf

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Summary of Failure Path Calculations:

Path 1-1 = 30697 kgf, must exceed W = 6251 kgf or W1 = 16408 kgf

Nozzle is O.K. for the External Pressure 103.419 kPa


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Nozzle Schedule: Step: 21 1:09pm Aug 27,2022
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type in mm mm mm mm
Outlet 2.000 in 40 SlipOn 2.375 3.912 ... ... 40.50 300

inlet air 2.000 in 40 SlipOn 2.375 3.912 ... ... 70.50 300
inlet powder 4.000 in 80 SlipOn 4.500 8.560 216.00 10.00 92.79 300
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
Outlet SA-106 B 10.000 10.000 ... ... ...

inlet air SA-106 B 10.000 10.000 ... ... ...
inlet powde SA-106 B 8.560 10.000 8.000 10.000 ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm
Outlet ... 0.0 30.00 0.00 Node: 10

inlet air ... 0.0 60.00 0.00 Node: 30
inlet powder ... 0.0 60.00 0.00 Node: 30
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.
Nominal or Actual Schd Flg Noz. Wall Hub Throat xmin

Description Size or FVC Type O/Dia Thk Thk Thk Thk
Type in mm mm mm mm
Outlet 2.000 in 40 SlipOn 2.375 3.912 11.049 3.833 5.476

inlet air 2.000 in 40 SlipOn 2.375 3.912 11.049 3.833 5.476
inlet powder 4.000 in 80 SlipOn 4.500 8.560 14.986 8.389 11.984

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MDMT Summary: Step: 23 1:09pm Aug 27,2022
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
[10] B -29 -30 0.988 10.000 1.00 No

[7] B -29 -29 1.000 10.000 1.00 No
[8] B -29 -29 1.000 10.000 1.00 No
[10] B -29 -30 0.988 10.000 1.00 No
[7] B -29 -29 1.000 10.000 1.00 No
Outlet [1] B -29 -104 0.131 3.423 1.00 No
Nozzle Flg [4] B -29 -104
inlet air [1] B -29 -104 0.131 3.423 1.00 No
inlet powder [1] B -29 -42 0.769 10.000 1.00 No
Warmest MDMT: -29 -29
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[19] - Select a valid hydrotest type to get the UG-20(f) exemption
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite 2019
Vessel Design Summary: Step: 24 1:09pm Aug 27,2022
Diameter Spec : 1000.000 mm ID

Vessel Design Length, Tangent to Tangent 701.60 mm
Distance of Bottom Tangent above Grade 0.00 mm

Specified Datum Line Distance 50.80 mm
Internal Design Temperature 93 °C

Internal Design Pressure 689.460 kPa
External Design Temperature 93 °C

External Design Pressure 103.419 kPa
Maximum Allowable Working Pressure 2313.624 kPa

External Max. Allowable Working Pressure 830.205 kPa
Hydrostatic Test Pressure 0.000 kPa
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested
Shell SA-516 70 ... ... K02700 No No

Head SA-516 70 ... ... K02700 No No
Nozzle SA-106 B ... ... K03006 No No
Re-Pad SA-516 70 ... ... K02700 No No
Nozzle Flg SA-105 ... ... K03504 No No
Leg Baseplate SA-516 70 ... ... K02700 No No
Leg Bolting SA-307 B ... ... No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kPa & mm):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Ellipse 2000.000 0.00 2313.624 1.5000 Yes No

Cylinder 2000.000 0.00 2313.624 1.5000 N/A No
Ellipse 2000.000 103.42 2313.624 1.5000 Yes No
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm
Ellipse 0.0 50.8 ... 10.0 8.8 3.0 1.00 1.00

Cylinder 600.0 600.0 ... 10.0 8.8 ... 1.00 1.00
Ellipse 650.8 50.8 ... 10.0 8.8 4.1 1.00 1.00
Loads for Foundation/Support Design:
Total Wind Shear on top of all Legs 50. kgf

Total Wind Moment at top of all Legs 19. kgf-m
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Vessel Design Summary: Step: 24 1:09pm Aug 27,2022
Max. Wind Shear on one Leg (top & bottom) 34. kgf
Max. Wind Moment at base of one Leg 0. kgf-m
Max. Vertical Load (Wt. + Wind) on one Leg 160. kgf
Max. Vertical Load (Wt. + Eq.) on one Leg 129. kgf
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 388.8 kgm
Shop Test - Fabricated + Water ( Full ) 1201.2 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 388.8 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 388.8 kgm
Empty - Fab. + Intls. + Details + Wghts. 388.8 kgm
Operating - Empty + Operating Liquid (No CA) 388.8 kgm
Field Test - Empty Weight + Water (Full) 1201.2 kgm

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PV Elite® 2019

Project Data Page:

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : Purnawan Ganteng

Job File : KARINA GAS, dry powder APAR

Date of Analysis : Aug 27,2022 1:09pm

PV Elite 2019 SP1, March 2019

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 689.46 kPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 30

Element From Node 30

Grade of Attached Flange GR 1.1

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

10 20 ... 50.8 ... 50.8

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

10 20 2000 ... 1.5 1000 137.9

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

10 20 2000 2313.62 2752.34 10 8.75545

Minimum 2313.624 2725.131

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 50 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Factor K, corroded condition [Kcor]:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.286 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 10, tr = 8.395, c = 1.5 mm, E* = 1

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 10, tr = 8.5, c = 1.5 mm, E* = 1

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 4.286 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.990 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 4.286 %