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Commercial: Industrial Display Architectural External Control Gears

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C O N T E N T S

I-ON
COMMERCIAL MCB
RCCB
C 32
240/415v~

3
ON

OFF
INDUSTRIAL Distribution Board
DISPLAY MCCB
Load Break Switch
ARCHITECTURAL Changeover Switch
EXTERNAL Rotary / Cam Switch
CONTROL GEARS Meter
The Frater MCB protects wires and cables automatically
against overload and short-circuits in domestic, commercial
and industrial installations.
In systems where proper earthing is provided the MCB
provides additional protection by instantaneous interruption of
the fault current, in case of faults, thereby eliminating the
possibility of excessive touch voltages.
Range : The Frater 6KA MCBis available in a comprehensive
range from 0.5 to 100A in 1,2,3 & 4 pole versions.
I-ON
Standards : This range of MCB's conforms to the latest
National and International standards - IEC60898.
C 32
240/415v~
ON
Modular Design: The MCBs are most compact with
3 OFF
mounting depths up to 55mm and widths in multiples of
18mm and are part of the modular N system. They are hence
totally compatible in modular width size to our range of
RCCBs and can be enclosed in our low-profile DBs. Frater
MCBs have contact tips made of special silver alloys ensuring
higher life and maximum safely against contact welding.
These contacts have low contact resistance resulting in
reduced voltage drop and a very low watt loss leading to
energy savings.

6KA Specification : IEC 60898-95


Short Circuit Breaking Capacity : 6 kA & 10 kA
Typ e Classification : B & C

10KA Rated Voltage : 240 / 415 V: 50 HZ


Ref. Ambient Temperature : 50 C
0
100A MCB

Causes of Short circuit and overloads

I-ON
I-ON

240/415v~
ON

3 OFF

125A Isolator

A
240/415v~
ON

3 OFF
D C M C B U P TO 1 0 0 A M P S
FRATER MCB for DC application have been developed by inhouse R & D facilities of the company to meet the
stringent market requirements of DC circuits. 1 0 0 A M P M C B & 1 2 5 A M P I S O L AT O R
AVAILABILITY : 100 Amp MCB & 125 Amp ISOLATOR ha s been designed
DC MCBs are available in SP & D P configuration form 0.5 Amp to 100Amp in various voltages such as 12V, keeping in mind the customer needs. The features are as under :
24V, 48V, 60V, 110V, & 220Volts. Conforms to IEC 898-95.
FEATURES: We have maintained standard thickness of 17.5mm, similar to
Dual tripping system-Overload through precisely calibrated bimetal and short circuit through electromagnetic coil. lower rating of MCB (0.5 A to 63 A) to facilitate easy mounting in
DC MCB incorporates a built in permanent magnet, which directs the arc into the arc quenching chamber. any Distribution Box without requiring any extra space or
Free from nuisance tripping caused by vibrations. speical Distribution Boards.
Time constant < 5ms. Box type terminal has been designed for easy termination of
DC MCB offers a unique feature of knob assuming mid trip position in the event of fault. This enables clear visual cable up to 50 mm2. Heavy duty screws have been provided for
indication of the faulty circuit. better tightening of contacts.
Housing of DC MCB is made up of fire retardant, anti-tracking and non-hygroscopic injection moulded Heavy duty ETP co pper terminals and extra thick silver inlaid
thermoplastic polyester. contacts ensures low temperature rise and low watt loss.
Contacts are made up of silver inlaid copper, which
ensure low resistance and longer life of circuit breaker.
Internal View of MCB

Box terminal
SALIENT FEA TURES
Din clip
: CONFORMS TO LATEST STANDARD
FRATER MCB conform to the latest s tanda
Mid trip bar IEC Pub 898 (1995) in selected ratings.
Arc chamber CE MARKING Fulfills the requirement of global
Hammer action
standards.
solenoid
ENERGY SAVING: The low power loss as
stipulated in the IEC 898/95, has been
The Arc runner
taken care of in designing the FRATER MCB.
Trip latch
low power loss figu res of FRATER MCB
Fixed contact contributes significantly to the energy saving.
Moving contact DIN RAIL MOUNTING: FRATER MCB's can
be mounted on standard 35mm DIN Rail by snap
Thermo metal action. No time wastage in installing and replacing
the MCB.
SHOCK PROOF: Finger and hand touch safe.
Box terminal
Tes ted as per
IEC Pub 898 (1995) & IEC-6 0898-1, 2002
Bimetal carrier protection against electric shock.
Salient Features cont...

HOUSING:
The housing of FRATER MCB is injection moulded from special grade PBT as per international specifications.
The housing and other moulded components are fire retardant, anti-tracking and non hygroscopic.
The housing can with stand high temperature and is impact resistant.

CONTACTS: Contacts are made of special silver inlaid into copper strip, ensuring higher life and maximum safety
against contact welding and erosion. These contacts have low contact resistance resulting in reduced watt loss.

CURRENT LIMITING ACTION: The high speed current limiting action ensures that the MCB operate
before the full prospective fault current is allowed to develop. Under fault conditions, damage can be sustained
to the installation and as sociated equipment due to the amount of energy that passes before the current is
completely interrupted. The total energy Let through depends on th e value of current and the time for which it
flows, and is denoted by the symbol I 2t. The high speed current limiting action of FRATER MCB ensures that
the energy let through and any subsequent damage is minimized. This reduced LET TH ROUGH ENERGY
(Class 3 as per BS EN 60898) assists greatly with both back-up and discrimination considerations.

OPERATING MECHANISM: FRATER MCB have a quick make & break Tri p Free Mechanism. In the even t MID-TRIP POSITION: The Mid-Trip
of an over current or short circuit the MCB automatically interrupts all poles even if the MCB toggle is held in Position of the knob is clear indication of
ON position, the handle always indicates the correct contact position. the fault. Faulty circuit id entification
becomes easy.
MODERATE OVERLOAD CONDITION: Detection of moderate over
load conditions is achieved by the use of a Bimetal Overload Relay, which
deflects in response to the current passing through it. The Bimetal Relay Rated Current Max. allowable Watt TECHNO MCB
moves against the trip bar releasing the trip mechanism. loss per pole as per Max. Watt
SHORT CIRCUIT CONDITIONS: When the current flowing through the IEC 60898-95 Loss Per Pole
MCB reaches a predetermined level, the solenoid in Magnetic Coil directly
6 < In < 10 3.0 0 .75
pulls in the plunger, which release the trip mechanism.
10 < In < 16 3.5 2 .0
PERFECT CONNECTIONS: The design of terminals makes the wiring 16 < In < 25 4.5 2 .6
easier. Combination box type terminals with combination head screws on
both sides with deep serrations ensures sparkless and firm connections. The
25 < In < 32 6.0 3 .3
bi-connection facility simplifies connection in various application areas. 32 < In < 40 7.5 4 .0
40 < In < 50 9.0 4 .6
LOW WATT LOSS: FRATER MCBs have been designed to minimize
energy loss through unique contact configuration & reduction of hot spots. 50 < In < 63 13.0 5 .2
Watt loss per pole in FRATER MCB is far lower than that specified in 80 < In < 100 Consideration 9 .2
IEC : 60898
TRIPPING CHARACTERISTICS:
FRATER Type Non Tripping Tripping Magnetic Tripping
MCB Current Cuttent Min. Max.
Min. (1 Hr.) Max.(1hr.)
0.5A-100 B 1.13 In 1.45 In 3 In 5 In

0.5A-100A C 1.13 In 1.45 In 5 In 10 In

RECOMMENDED APPLICATIONS:
B TYPE: fo r protection of Resistive load such as
bulb, heater etc.
C 32 C TYPE: fo r protection of Inductive load such as
240/415
v~
ON
motor, air conditioner etc.
3 OFF

MCB - TPN 100 AMP

AUX I L I A RY S W I T C H
FRATER MCB with Auxiliary Switch
Auxiliary switch can be supplied factory fitted with
Salient Features cont... any MCB (SP, SPN, DP, TP, TPN, FP) to give
indication of 'ON' or 'OFF' position of MCB
POTENTIAL FREE DIN CLIP: The all insulated
DIN clip ensures electrical safety and high
mechanical strength.
WORKING PRINCIPLE: FRATER MCB is a
high fault capacity, thermal-magnetic type of
breaker. It protects ag ainst overload and short
circuit. Over load protection is achieved with a
thermal bi-metal strip which gets heated in case
of overload and in turn pushes the trip latch which I-ON I-ON

releases the contacts and the operating knob is


switched to Mid Tri p Position clearly indicating the
fault.
C 32
In case of short circuit the high fault cu rrent 240/415v~
ON

energizes the magnetic coil resulting in plunger 3 OFF

striking the trip lever which ensures immediate


release of tripping mechanism and the operating
knob is switched to Mid Trip Position.
T E C H N I C A L DATA

FUNCTION: Specifications : IEC Pub 60898


The auxiliary switch is used for remote indication of Number of Poles : 1, 1+N,2,3,3+N & 4
the circuit condition (ON/OFF) of the MCB. Al l the Tri pping Characteristic & Rated : B characteristics - 0.5A to 100 A
connecting terminals are easily accessible from the
Currents (In) : C characteristics - 0.5A to 100A
top position. The auxiliary switch is connected to the
tripping mechanism of MCB and operates along Rated breaking capacity (Icn) : 10,000 A
with MCB. That it is switched ON and OFF together Energy Limiting Class : Class 3 as per BS EN 60898
with the MCB through the connector. It is available Rated Voltages (Ue) Single Pole : 240 / 415 VAC
in factory fitted module. This can be used in
Multi Pole : 415 VAC
following outgoing combination modes depending
upon user requirement. Insulation Voltage (Ui) : 500V
Rated Frequencies : 50/60 Hz
Impulse withstand voltage (Uimp) : 4 KV (1.2 µ)
Configuration Combination of
Impulse power frequency voltage : 2 KV (50 Hz)
Terminals to be used
N.C. & N.O. 21-22, 11-14 Housing material : Polybutylene T erephthalate in Grey colour
N.C. & Changeover 21-22, 11-12, 14 Degree of Protection : IP 20 as per IEC 60529
N.C. & N.C. 21-22, 11-12 Mounting Position : Any position

22 Mounting : Quick snap to mounting rails, 35 mm


WIRING DIAGRAM
12 Outgoing Connecting Terminals : Combination box terminals on incoming and outgoing sides.
14
Suitable for single-core, stranded and flexible conductors upto 25 sq mm,
combination crosshead screw, max. tightening torque 2 Nm
Electrical Service Life : Min. 30,000 make/break operations
Ambient T emperature : Tmax : 55¼ C Tmin.:(-) 25¼C
21 11 Incoming Impact Resistance : 3g, At least 2 impacts duration 13 ms
TECHNICAL DATA
Configuration Combination of
Terminals to be used DC MCB
Rated Voltage 220 V Ac / 110 V Dc Specifications : IEC 60898-2-2002
Rated Current 6A AC / 1 A DC No. of Poles : Single pole, Double pole
Conductor Crossection Upto 1 mm2 Rated Current : 0.5A to 100A
Tightening Torque 1Nm Rated Voltage : 220V DC
Rated short circuit breaking capacity : 1kA
ISOLATOR Insulation Voltage : 500 V
Specifications : IEC-60947-3, 1999 Degree of protection : IP 20 as per IS : 13947 / IEC-60529
Number of Poles : SP, DP, TP & FP Mounting Position : Any position
Utilization Category : AC23A Connecting T
Rated Voltage : 240 / 415 V AC Electrical Service Life : 10000 Cycles
Rated Currents : 16 to 125 Amp. Impact Resistance : 3g, Atleast 2 impacts duration 13 ms.
TRIPPING CHARA CTERISTICS CURVES

Tripping Characterstics Curve Tripping Characterstics Curve FRATER MCB Vs


Type B & C DC MCB Type B & C Zero Point Extinguishing MCB

Reference Calibration Temp. 300C Reference Calibration Temp. 300C

FRATER
DIMENSIONS

Temperature Compensation
Graph

65

Correction Factor
Reference Calibration Temp. 300C

Single Pole MCB with

82
Auxiliary Switch

All Dimensions are in mm


Selection and Type References. FRATER 6KA MCB

Single Pole Single Pole Triple Pole


Double Pole Four Pole
+ Neutral

I-ON
I-ON I-ON
I-ON I-ON
I-ON I-ON I-ON
I-ON I-ON I-ON

C 32
240/415v~
ON

3 OFF

Rating Type Ref. No. Type Ref. No. Type Ref. No. Type Ref. No. Type Ref. No.
(A)

0.5 FRTSP00605 - FRTDP00605 FRTTP00605 FRTFP00605


1 FRTSP00601 - FRTDP00601 FRTTP00601 FRTFP00601
2 FRTSP00602 - FRTDP00602 FRTTP00602 FRTFP00602
4 FRTSP00604 - FRTDP00604 FRTTP00604 FRTFP00604
6 FRTSP00606 FRTSPN0606 FRTDP00606 FRTTP00606 FRTFP00606
10 FRTSP00610 FRTSPN0610 FRTDP00610 FRTTP00610 FRTFP00610
16 FRTSP00616 FRTSPN0616 FRTDP00616 FRTTP00616 FRTFP00616
20 FRTSP00620 FRTSPN0620 FRTDP00620 FRTTP00620 FRTFP00620
25 FRTSP00625 FRTSPN0625 FRTDP00625 FRTTP00625 FRTFP00625
32 FRTSP00632 FRTSPN0632 FRTDP00632 FRTTP00632 FRTFP00632
40 FRTSP00640 FRTSPN0640 FRTDP00640 FRTTP00640 FRTFP00640
50 FRTSP00650 FRTSPN0650 FRTDP00650 FRTTP00650 FRTFP00650
63 FRTSP00663 FRTSPN0663 FRTDP00663 FRTTP00663 FRTFP00663
80 FRTSP00680 FRTSPN0680 FRTDP00680 FRTTP00680 FRTFP00680
100 FRTSP06100 FRTSPN6100 FRTDP06100 FRTTP06100 FRTFP06100
Isolator
Single Pole Double Pole Triple Pole Four Pole

I-ON
I-ON
I-ON
I-ON

I-ON

ISOLATOR
ISOLATOR
ISOLATOR
ISOLATOR

Rating Type Ref. No. Type Ref. No. Type Ref. No. Type Ref. No.
(A)

16 FRTSPISO16 FRTDPISO16 FRTTPISO16 FRTFPISO16


25 FRTSPISO25 FRTDPISO25 FRTTPISO25 FRTFPISO25
32 FRTSPISO32 FRTDPISO32 FRTTPISO32 FRTFPISO32
40 FRTSPISO40 FRTDPISO40 FRTTPISO40 FRTFPISO40
63 FRTSPISO63 FRTDPISO63 FRTTPISO63 FRTFPISO63
100 FRTSPISO100 FRTDPISO100 FRTTPISO100 FRTFPISO100
SELECTION AND TYPE REFERENCES.

10KA MCB

Rating Type Ref. No. Type Ref. No.

(A)

Single Pole Single Pole


+ Neutral 0.5 FRTSP01005 -

1 FRTSP01001 -

2 FRTSP01002 -

4 FRTSP01004 -

6 FRTSP01006 FRTSPN1006

10 FRTSP01010 FRTSPN1010

16 FRTSP01016 FRTSPN1016
I-ON
I-ON
20 FRTSP01020 FRTSPN1020

25 FRTSP01025 FRTSPN1025

32 FRTSP01032 FRTSPN1032
1 0 00 0 10 0 0 0
3
3 40 FRTSP01040 FRTSPN1040

50 FRTSP01050 FRTSPN1050

63 FRTSP01063 FRTSPN1063

80 FRTSP01080 FRTSPN1080

100 FRTSP10100 FRTSPN10100


SELECTION AND TYPE REFERENCES.

10KA MCB

Double Pole Triple Pole Rating Type Ref. No. Type Ref. No. Type Ref. No.

(A)

0.5 FRTDP01005 FRTTP01005 FRTFP01005

1 FRTDP01001 FRTTP01001 FRTFP01001

I-ON
I-ON
I-ON
2 FRTDP01002 FRTTP01002 FRTFP01002
I-ON I-ON

4 FRTDP01004 FRTTP01004 FRTFP01004


1 00 0 0
1 00 0 0
3
3
6 FRTDP01006 FRTTP01006 FRTFP01006

10 FRTDP01010 FRTTP01010 FRTFP01010

16 FRTDP01016 FRTTP01016 FRTFP01016


Four Pole 20 FRTDP01020 FRTTP01020 FRTFP01020

25 FRTDP01025 FRTTP01025 FRTFP01025

32 FRTDP01032 FRTTP01032 FRTFP01032

40 FRTDP01040 FRTTP01040 FRTFP01040

50 FRTDP01050 FRTTP01050 FRTFP01050


I-ON
I-ON
I-ON
I-ON
63 FRTDP01063 FRTTP01063 FRTFP01063

80 FRTDP01080 FRTTP01080 FRTFP01080

100 FRTDP10100 FRTTP10100 FRTFP10100


MCB Changeover Switch
Two way centre off
l Conforms to IEC : 60947-3
l Choice of 2 Pole & 4 Pole versions
l Front operation with three stable
positions I-O-II
l Isolator at middle position
l DIN Rail Mounting facility

Technical Specification
Standard Conformity : IEC 60947 - 3 /
No. of Poles (Execution) : 2 Pole, 4 Pole
Rated Current (In) A : 25A, 40A, 63A
Rated voltage (Ue) V : 240 AC / 415 AC
Rated Frequency Hz: 50
Rated insulation voltage V : 660
Dielectric Strength kV : 2.5
Rated impulse voltage kV : 6
Utilization Category : AC 21 A
Ambient Temp. ºC : -5 to +55
Mechanical life : 10000 operations
Electrical life : 10000 operations
Mounting : Standard (35 x 7.5) mm - DIN Rail
Mounting Position : Vertical / Horizontal
Terminal Capacity mm2 : 25
Connection Diagrams / Technical Marking Weight Double Pole gms : 134
Two Pole Four Pole Four Pole gms : 268

"I" Incoming terminals


terminals (main supply) 2&6 "I" Incoming terminals
terminals (main supply) 2, 6, 10 & 14
"II" Incoming terminals
terminals (standby
(standby supply) 4&8 "II" Incoming terminals
terminals (standby
(standby supply) 4, 8, 12 & 16
Outgoing terminals
terminals (to load) 1&5 Outgoing terminals
terminals (to load) 1, 5, 9 & 13
* Mid position of knob is 'OFF' position * Mid position of knob is 'OFF' position
Dimension (in mm) Introduction
From large buildings to private homes, from
industries to hospitals, electricity is essential. The
extensive use of electricity in our daily life has
become so common that we tend to forget that
careless use of electricity can be hazardous. Every
year, a large number of people are victims of
accidents caused by negligent use of electricity, and
a large number of industrial & domestic fires are
attributed to "electrical faults".
FRATER has introduced state-of-the-art FRATER
RCCB model FI7 made in Europe, which is capable
of detecting earth leakage current as soon as they
appear and isolate the supply system.

L1
L2
L3
N

2 Pole Operational Principle


FRATER RCCB is a current operated device and
T is independent of line voltage conditions. This means
that they provide protection even when there is voltage
dip or the neutral conductor is interrupted. In a healthy
system the vector sum of all currrents in phase and
Load neutral is equal to zero. The device senses inbalance or
Earth residual currents in the system and disconnects supply
system.
Wiring Scheme for RCCB

4 Pole
Residual Current Circuit Breaker Tripping Characteristics (IEC/EN 61008)
Tripping characteristics, tripping time range and selectivity of instantaneous, surge current-proof residual current circuit breaker.
Residual Current Circuit Breaker - RCCB
I n3 = 30 mA
Shape compatible with and suitable for standard
busbar connection to other devices 1000
(ms)
500
Twin-purpose terminal (lift/open-mouthed) above and below
300 Tripping time range limit values
300
Busbar positioning optionally line or load Tripping time range non-delayed
100 150
Free terminal space despite installed busbar Area of unwanted tripping

Contact position indicator red - green (FI7-4-pole)

Tripping time t
40
40 40

Suitable for being used with standard fluorescent tubes


10 10 10 10
with or without electrical ballast (typically up to 20 units 10

per phase conductor)


conditionally
The device functions irrespective of the position of surge current-
installation proof
1
10 15 30 50 100 150 200 500 1000 (mA) 500 A)
Types with 80 A permissible short-circuit back-up fuse: Residual tripping current I n
Take into account overload protection I n1........ 2I n1........ 5I n1........
I n2........ 2I n2........ 5I n2........
Tripping is line voltage-independent. Consequently, the
RCCB is suitable for “fault current/residual current
protection” and “additional protection” within the the
meaning of the applicable installation rules Series connection of main RCCB and circuit RCCB's recommended by the installation rules set forth in ÖVE/ÖNORM
E 8001-1, is compulsory for agricultural installations according to §56 of ÖVE-EN1, Part 4.
Mains connection at either side
The device is ok if the result of measurement is within the time range specified by the manufacturer of the measuring
The 4-pole device can also be used for 3-pole instrument.
connection. For this purpose use terminals 1-2, 3-4,
and 5-6.
Connection Diagrams
The 4-pole device can also be used for 2-pole
connection. For this purpose use terminals N-N and
5-6. 2-Pole 4-Pole

Pressing the test key “T” serves the only purpose of


function testing the residual current circuit breaker
(RCCB). This test does not make earthing resistance
measurement (R E), or proper checking of the earth
conductor condition redundant, which must be
performed separately.
Technical Data
Electrical
Tripping time Undelayed
Residual Current Circuit Breaker
Rated voltage 240 / 415 V; 50 Hz
General Data
Rated tripping current 30, 100, 300 mA
Short description of the most important RCCB types:
Sensitivity AC
Mechanical
Description Frame size 45 mm
Rated short 10kA with 63 A gL back-up fuse
Socket size 80 mm
Standard. Suitable for outdoor installation circuit strength 10kA with 80 A gL (FI7-80)
Device size 35 mm (2mod.), 70 mm (4 mod.)
(distribution boxes for outdoor installation and 6 kA (Rated Current 63A) with 63A A gL
building sites) up to -25ºC. Mounting Qucik fastening with 2 lock-in
Maximum back-up fuse 63 A gL positions on DIN rail EN50022
Conditionally surge-current proof (>250 A, 8/20
µs) for general application. for short circuit protection 80 A gL (FI7-80) Upper and lower Open mouthed / lift terminals
Press service key when putting the device into terminals
operation, and subsequently approximately once Maximum back-up fuse 25 A gL (FI7-25 and - 40 A)
Terminal protection Finger and hand touch safe,
per year. Pressing the key once per month is not for overload protection 40 A gL (FI7-63 and - 63 A)
required any more and can be omitted unless BGV A3, ÖVE-EN 6
shorter testing intervals are required under any 50 A gL (FI7-80 A)
Terminal capacity 1.5 mm2 - 35 mm2
applicable regulations (e.g. on building sites).
Resitance to climatic according to IEC/EN 61008 Busbar thickness 0.8 - 2 mm
conditions

Degree of protection built-in switch IP40

Endurance electrical > 4,000 change overs


mechanical > 20,000 change overs

Dimensions

Symbol

For accessories please contact the nearest Sales Office Unless otherwise specified, 2-pole devices (1p+N) are 2 module units wide and 4-pole devices (3p+N) are 4 module units wide.

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