CPS 20 36kW Usermanual en
CPS 20 36kW Usermanual en
CPS 20 36kW Usermanual en
料号: 9.0020.0277B0
纸张大小: 大 32 开
Ver A0
Table of Contents
Thank you for choosing this Grid-tied PV Inverter. This PV Inverter is a highly
reliable product due to its innovative design and high quality control. Such an
Inverter is used in high demand, grid-tied PV systems.
If you encounter any problems during installation or operation of this unit, first
check the user manual before contacting your local dealer or supplier. This
user manual is applicable for the following 4 models: CPS
SCA20/25/30/36KTL-DO.
Instructions inside this user manual will help you solve most installation and
operation difficulties. Contact your local supplier if the problem still exists.
1
Chapter 1 IMPORTANT SAFETY INSTRUCTIONS
(SAVE THESE INSTRUCTIONS)
Please read this user manual carefully before product installation. CPS
reserves the right to refuse warranty claims for equipment damage if the user
fails to install the equipment according to the instructions in this manual.
DANGER:
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING:
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION:
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE:
NOTICE indicates a hazardous situation which, if not avoided, could
result in equipment working abnormally or property loss.
INSTRUCTION:
INSTRUCTION indicates important supplementary information or
provides skills or tips that can be used to help you solve a problem
or save you time.
2
Markings on the product
HIGH VOLTAGE:
The product works with high voltages. All work on the
product must only be performed as described in this
document.
HOT SURFACE:
The equipment is designed to meet international
safety standards, but surfaces can become hot
during operation. Do not touch the heat sink or
peripheral surfaces during or shortly after operation.
HAZARD ENERGY:
Caution, risk of electric shock, energy storage timed
discharge.
EARTH GROUND:
This symbol marks the location of grounding terminal,
which must be securely connected to the earth
through the PE (protective earthing) cable to ensure
operational safety.
RoHS MARK:
The inverter is complied with DIRECTIVE
2011/65/EU, on the restriction of the use of certain
hazardous substances in electrical and electronic
equipment.
CERTIFICATION MARK:
The inverter is approved by the CE certification.
3
WARNING:
All the installation and wiring connections should be performed only
by qualified technical personnel. Disconnect the inverter from PV
modules and the Power Grid before maintaining and operating the
equipment.
DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and
energy inside the equipment has been discharged.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources from DC and AC sides.
NOTICE:
This inverter is designed to connect AC power only to the public grid.
Do not connect the AC output of this equipment directly to any private
AC power equipment. The Inverter does not support panels
grounding. if you must need panels grounding that the grid of
inverter must be equipped with transformer
NOTICE:
Do not install the inverter under direct sunlight to avoid conversion
efficiency de-rating caused by excessively high temperature.
CAUTION:
CPS SCA20/25KTL-DO series inverter is approx 55kg (≈122
pounds).
CPS SCA30/36KTL-DO series inverter is approx 66kg (≈146
pounds).
Please ensure the mounting is properly installed before hanging the
4
inverter on the bracket.
INSTRUCTION:
Please check with your local electricity supply company before
selecting the grid standard. If the inverter is operated with a wrong
grid standard, the electricity supply company may cancel the
operation license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not
permitted.
5
Chapter 2 Overview
2.1 Inverter for grid-tied PV systems
CPS SCA20/25/30/36KTL-DO series inverter is suitable for use with
commercial and large scale PV grid-tied systems. The system is generally
made up of PV modules, DC power distribution equipment, PV inverter and AC
power distribution equipment (Figure 2-1). The inverter converts the DC from
PV modules to AC with the same frequency and phase as the AC grid. All or
part of the AC power is supplied to local loads, and the surplus power is
supplied to the electricity grid.
7
DC Switch
PV Input Fuse (optional)
MPPT1 Three-phase
PV1+
PV1+ Inverter N
PV1+
PV1+ AC
PV1-
Output
PV1-
PV1- L1
PV1-
L2
MPPT2
PV2+
PV2+ L3
PV2+
PV2+
PV2-
PV2-
PV2-
PV2-
4 1
5 6 7
Figure 2-3 Appearance sketch of CPS SCA20/25/30/36KTL-DO series inverter
8
Main items of the inverter:
1) Main housing of the inverter
2) Wiring box of the inverter
3) Mounting bracket
4) External cooling fans
5) LED indication lights
6) LCD display
7) Key buttons
8) DC switch: DC power on/off
9
Chapter 3 Installation
Below is the installation procedure for the inverter. Please read carefully and
install the product step-by-step.
Before installation, please check that the following items are included in
the package:
10
The (7) Accessory kit contains items listed below:
M8×25 assembling
(2) 8 For mounting bracket
bolts
To connect wiring box with main
(3) M6X16 screw 6
housing; 2 spare parts
For mounting bracket and
(4) M5X10 screw 8 inverter, external ground
connection
For internal ground stud
(5) M5 flange nut 2
connection; 1 spare part
(6) Lifting eye nut M10 2 For lifting the main housing
Pre-insulated end
(10) 5 For AC output cables
ferrule
For RS485 or Ethernet
(11) RJ45 connecter 4
communication, 2 spare parts
11
(13) 3 pin connector 1 For dry contact communication
INSTRUCTION:
The items in the accessory kit table above are for the standard
configuration. The accessories may vary if optional parts are
purchased.
9 Make sure that the power grid voltage is within normal range.
12
9 Do not expose to direct sunlight to avoid undesirable power derating due
to an increase of internal temperature in the inverter; If unavoidable,
please install the shading device above the inverter;
9 Do not install the inverter near the electromagnetic source which can
compromise the normal operation of electronic equipment;
13
3.2 Mechanical installation
1) Dimensions
1000±3mm(39.4in.)
OFF
ON
DC DISCONNECT
600±2mm(23.6in.)
14
2) Installation method (see Figure 3-3):
Make sure that the mounting structure (wall, rack, etc) is suitable to support
the inverter weight. Follow the mounting guidelines below:
(a) If the location permits, install the inverter vertically.
(b) If the inverter cannot be mounted vertically, it may be tilted backward by
no lower than 15 degree from horizontal.
(c) Do NOT mount the inverter leaning forward.
(d) Do NOT mount the inverter in a horizontal position. (<15 degrees)
(e) Do NOT mount the inverter upside down.
(a) (b)
15
4) Installation space requirement (see Figure 3-4):
The distances between the inverters or the surrounding objects should meet
the following conditions:
NOTICE:
The spacing between two inverters in parallel should be ≥500mm
(19.7 inches). Ensure that the air space around the inverter is well
ventilated.
≥300mm
(11.8in.)
≥500mm ≥500mm
(19.7in.) (19.7in.)
≥600mm
(23.6in.)
16
425mm(min)
(16.7in.)
550mm(min.)
(21.7in.)
140mm(5.51in.)
(20.55in.)
522mm
1100mm(min.)
813mm(min.)
(43.3in.)
(32in.)
17
1
2
CAUTION:
The main housing of the CPS SCA20/25KTL-DO series inverter is
about 46.5kg (≈102.5 pounds).
18
The main housing of the CPS SCA30/36KTL-DO series inverter is
about 57.5kg (≈127 pounds).
Please ensure the mounting is properly installed before hanging
the inverter on the bracket. It is recommended to have at least 2
people to mount the inverter due to the weight of the equipment.
19
Figure 3-8 Position of grab handle
(4) Install the wiring box
① Remove the cover plate at the bottom of the main housing. (See
Figure 3-9)
Tool: No.2 Phillips head screwdriver
20
Figure 3-10 Cover board of the wiring box
Save the cover board and screws, and fix the board on the left side of the
wiring box after the wiring box is attached to the inverter housing (see step
6, Figure 3-13)
Tool: No.2 Phillips head screwdriver
③ Insert the wiring box to the main housing, and use M6x16 screws (4pcs)
to attach the wiring box to the inverter housing. (See Figure 3-11)
Tool: No. 10 Wrench, torque value of 2.8N.m
21
Figure 3-11 Installation of the wiring box
CAUTION:
The total weight of the CPS SCA20/25KTL-DO series inverter is
about 55kg (≈122 pounds).
The total weight of the CPS SCA30/36KTL-DO series inverter is
about 66kg (≈146 pounds).
Please ensure the mounting is properly installed before hanging the
inverter on the bracket.
(5) Attach the main housing and the wiring box to the mounting bracket with
the M5x10 bolts (6 pcs). (See Figure 3-12)
Tool: No.2 Phillips head screwdriver, torque value of 1.6N.m
22
Figure 3-12 Fix the main housing and wiring box on the bracket
(6) Attach the cover board shown in Figure 3-10 to the left side of the wiring
box. (See Figure 3-13)
Tool: No.2 Phillips head screwdriver, torque value of 1.2N.m
Figure 3-13 Attach the cover board to the left side of the wiring box
(7) Optional - Install an anti-theft padlock when the installation is complete.
The anti-theft padlock is used to prevent the inverter from being stolen
23
when the equipment is installed outdoors. You can lock the inverter on the
bracket, as shown in Figure 3-14:
C
A
24
3.3 Electrical installation
The connection interface of CPS SCA20/25/30/36KTL-DO series inverter:
i
For more details please see the user manual.
Do not disconnect under load.
更多详细信息,请参照说明书。
负载状态下,请勿断开连接。
AC OUTPUT
DC INPUT 2
交流输出
直流输入 2
WARNING: COMM. PORT ANT.
High touch current . 通信接口 天线
Earth connection essential
before connecting supply.
警告:
DC INPUT 1 大接触电流,
直流输入 1 在接通电源前必须先接地。
1 1 2 3 4 5
Figure 3-16 External connection interface
Communication board
6 7 1011
Figure 3-17 Internal connection interface
25
1. DC input connectors (type: MC4)
2. AC output waterproof cable gland
3. External ground connection point
4. Communication port: Standard RS485; Optional Zigbee and Ethernet
5. Wireless communication antenna port (For optional Zigbee
communication)
6. Grounding studs
7. AC output terminal block
8. Dry contact communication port
9. USB interface (firmware upgrade by USB disk available)
10. RS485 communication interface (RJ45 connector)
11. RS485 communication interface (RJ45 connector))
12. RS485 communication interface (5 pin connector)
13. Enable/Disable selector switch of RS485 communication terminal
Resistance
14. Communication card power supply switch
15. Selector switch for independent or parallel mode of PV connection
26
Figure 3-18 Optional communication card
16. Zigbee communication card (optional)
17. Ethernet communication card (optional)
Choose the cables for inverters according to the following configuration table:
Table 3-3 Cables specifications
Max.
cable
Position Cable
length
(m)
32
DC input (﹢/﹣) 2.5~4.0mm2 PV cable 2
(2.5mm )
1) L1/L2/L3/N/PE:
AC Output Recommended cable
5X6~25mm2 32
SCA20/25KTL-DO for H07RN-F(YCW)
Outer diameter: (10mm2)
(L1/L2/L3/N/PE) 5X10mm2
21~26mm.
27
2) L1/L2/L3/N: Recommended cable
2
4X6~25mm cable, for L1/L2/L3/N:
Outer diameter: H07RN-F(YCW)
21~26mm. 4X10mm2
PE: 1X6~25mm2
Recommended cable
cable for external
for PE: 1X10mm2
grounding point
1) L1/L2/L3/PE:
3X8~25mm2 + Recommended cable
2
1X8~16mm cable, for L1/L2/L3/PE:
2
Outer diameter: 4X10mm H07RN-F
21~26mm.
AC Output
2) L1/L2/L3: 32
SCA30/36KTL-DO Recommended cable
2
3X8~25mm cable, (10mm2)
(L1/L2/L3/PE) for L1/L2/L3:
Outer diameter:
3X10mm2 H07RN-F
21~26mm.
PE: 1X8~25mm2
Recommended cable
cable for external
for PE: 1X16mm2
grounding point
3x0.2~0.75mm2 communication cable with
Dry contact
outer diameter of 4.5~6mm
UTP CAT-5e or 3x0.2~0.75mm2
RS485
communication cable with outer diameter of 1200
communication
4.5~6mm
Ethernet UTP CAT-5e communication cable with
100
communication outer diameter of 4.5~6mm
Zigbee
No need for external cable connection /
communication
28
3.3.1 DC connection
1) Working mode
CPS SCA30/36KTL-DO series inverter has two PV input sections: DC
Input-1 and DC Input-2. These two sections can work under “Parallel mode” or
“Independent mode”. (See Figure 3-19)
Under Parallel mode, the two PV input sections share one MPP Tracker;
Under Independent mode, each PV input section works with one MPP Tracker.
29
2. Use No.2 Phillips head screwdriver to remove the wire terminals from
the J405 and J406 terminal blocks on the fuse board.
3. Remove the jumper busbar and tighten the wire terminals back on
the terminal blocks with a torque value of 1.6N.m.
Jumper busbar
PAR
IND
S401
communication
30
Selector switch for 1-----independent mode
PV connection 2-----parallel mode
mode
2) DC fuse selection
Customers must verify that the appropriate fuses are used depending on
the actual configuration PV strings.
1) Each independent string of DC input from the PV strings needs fuse
protection.
2) The rated voltage of fuse should be higher than the Max. Voc of each
PV string.
3) In order to keep the output power normal, the rated current of fuse is
generally larger than the 1.5 × Max. output current from the PV strings.
4) In order to protect the PV strings, the rated current of fuse should NOT
be larger than the sum of the Isc of any two of the PV strings. Make
sure the rated current of fuse is as small as possible on the condition
of normal output power.
The following table lists the recommended fuse type, specifications and
number under the rated voltage and power range of 8 strings of PV panels.
CPS SCA20/25/30/36KTL-DO inverters are equipped with typical 15A DC
fuses.
Table 3-5 Recommended fuses
Rated Rated
Brand Type Number
current voltage
SCA20KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA25KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA30KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA36KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
31
WARNING:
DC fuses should be replaced by qualified personnel for safety
reasons. Make sure the inverter is isolated from both the DC
and AC sources and check to ensure the hazardous high
voltage has been fully discharged before operating on the
inverter.
3) DC cable connection
To ensure the optimum performance of the inverter, please read the
following guidelines before DC connection:
(a) Confirm the DC configuration referring to Table 3-5 and ensure that the
maximum open circuit voltage of the PV modules is lower than 1000
Vdc under any conditions;
(b) Confirm that the PV strings for each MPPT of the inverter are of the
same type and specification before connection. The number,
orientation, and tilt of PV strings may differ for different applications.
(c) Check the polarity (Figure 3-22) before plugging the DC connectors
with the cables of PV strings according to the following steps:
i. Use a multi-meter to measure the PV strings’ cable ends and check the
polarity.
ii. The positive (+) terminal of cable should match the positive (+) terminal
of inverter’s DC input.
iii. The negative (-) terminal of cable should match the negative (-)
terminal of inverter’s DC input.
NOTICE:
It is important to use a multi-meter to check the polarity of DC input
cables to avoid any risk of reverse polarity.
32
Figure 3-22 Polarity check
(d) Put the positive (negative) DC cable through the gland and cable
fastener, and then crimp the cable with the cord end terminals shown in
Table 3-6.
Table 3-6 Cord end terminals for DC cables
(e) Insert the crimped positive and negative terminals into the male and
female housing respectively, and then tighten the seal glands, as
shown in Figure 3-23 and Figure 3-24:
NOTICE:
It is required to use the attached or the same type of DC input
connectors. Otherwise, poor contact may happen, causing problem
of normal use.
33
Figure 3-23 Assemble male connector on DC positive cable
34
Figure 3-26 Unplug the positive connector
No. Tools
1. 6mm flat screwdriver
2. 8mm hex socket wrench
3. Diagonal pliers
4. Wire stripping pliers
5. Crimping pliers
1 2
AC OU TPUT
交流输出
W A R NING : C OM M. PO RT
H igh touch current . 通信接口
Earth connection essential
before connecting supply.
警告:
大接触电流,
在接通电源前必须先接地。
36
(1)Connect the AC (L1, L2, L3, N) cables to the terminal block and use the
OT type terminal to connect the PE cable to the internal grounding stud inside
the wiring box. (See the 1st graph in Figure 3-29) Set up the cables referring
to Figure 3-30
OT type terminal,1pcs
37
Pre-insulated end ferrule
4pcs
INSTRUCTION:
The attached pre-insulated end ferrules match with the 10 mm2
cables. If the cable of other gauge is selected, different pre-insulated
end ferrule is needed and provided by the installers.
CPS SCA20KTL-DO 50
CPS SCA25KTL-DO 63
AC OUTPUT
交流输出
WARNING: COMM. PORT
High touch current . 通信接口
Earth connection essential
before connecting supply.
警告:
大接触电流,
在接通电源前必须先接地。
OT type terminal,1pcs
39
Pre-insulated end ferrule
3pcs
40
INSTRUCTION:
The attached pre-insulated end ferrules match with the 10 mm2
cables. If the cable of other gauge is selected, different pre-insulated
end ferrule is needed and provided by the installers.
41
3.3.3 Communication connection
PAR
IND
S401
ON
OFF
S402
Communication board
OFF ON
S403
34
Figure 3-35 Communication board
42
Figure 3-36 Optional communication card
4 Blue N.C.
6 Green N.C.
8 Brown N.C
4 -----RS485-
43
5 -----COM
S402
S403
S401
45
communication board. (available both as contact normally open – N.O. – and as
contact normally closed – N.C.), as shown below:
The voltage and current rating of the dry contact shown in the following
table must not be exceeded in any case.
DC Maximum 30 V Maximum 1 A
Connection Plan:
You can connect a LED or other loads to indicate the operational status of
the inverter, as shown in the following figure:
46
Figure 3-38 Schematic diagram of dry contact communication
If you connect the contact port to the power distribution grid, you must
install an individual miniature circuit-breaker between the dry contact and the
power distribution grid.
47
Figure 3-39 Take out the seal pin
b.) Put the dry contact communication cable through the cable gland and inside the
wiring box.
c.) Use double-layer insulated cables. Strip the cables according to the
following requirements.
Tool: Wire stripping pliers
D A
L1 L2
48
D Outer diameter 4.5 mm~ 6 mm
IN IN OUT
1 2 3 4
a.) Screw off the nut of the communication cable gland, and take out the seal
pin, as shown in Figure 3-44
Remarks:
1. Take out 1 seal pin for RS485 communication of single inverter
2. Take out 2 seal pins for RS485 network communication
50
Figure 3-44 Take out the seal pin
b.) Put the RS485 cable through the cable gland and inside the wiring box. Make the
cable terminals as shown in Figure 3-42/3-43.
2 Orange N.C
4 Blue N.C.
6 Green N.C.
8 Brown N.C
Figure 3-45 Crimp RJ45 connector on the RS485 and Ethernet cable
51
1 -----NC
2 -----NC
3 (Red) --------RS485+
4 (Blue) -------RS485-
5 (Green) -----COM
(1) (2)
Figure 3-46 Fasten the cable terminal on the RS485 5 pin connector
(1) RS485 communication of single inverter
(2) RS485 network communication
c.) Plug the cable terminal into the corresponding connector.
d.) Tighten the nut of the cable gland.
52
RS485 network connection:
When the inverters are monitored via the RS485 communication, the unique RS485
address for each inverter can be set through the LCD interface. Up to 31 inverters
can be connected together in the RS485 communication network. The Daisy-chain
topology is recommended for the RS485 network connection, as shown in Figure
3-44. Other communication topologies, such as the star networks, are not
recommended.
If there are multiple inverters in the RS485 networking, the selector switch S402 of
the last inverter in the daisy chain should be in ON position to have the 120ohm
terminal resistor enabled while keeping the selector switch S402 of other inverters in
OFF position to disable the terminal resistor.
53
③ Ethernet communication cable connection:
54
Figure 3-49 Take out the seal pin
b.) Put the Ethernet cable through the cable gland and inside the wiring box. Make
the cable terminals as shown in Figure 3-42.
a.) Take out the waterproof connector from the accessory kit. Loosen the nut at
the end of the cable gland, take off the waterproof rubber plug, and cut off one
of the hole of the rubber plug.
b.) Put the antenna cable through the rubber plug, and assemble the
waterproof cable gland in sequence. Tighten the nut at the end of the cable
gland.
c.) Screw off the plastic plug beside the communication cable gland.
d.) Screw on the waterproof cable gland in the unplugged hole, and fix the
ZigBee antenna at the bottom of the inverter.
55
a
c d e
56
Chapter 4 Commissioning
WARNING:
Please follow the guidelines below before on-grid operation to
eliminate possible dangers to ensure safety.
57
3.) Switch the DC Switch to the “ON” position. When the energy supplied by the
PV array is sufficient, the LCD screen of inverter will light up. The inverter will
then start up with the message “sys checking”.
4.) Set up the grid standard:
INSTRUCTION:
Please check with your local electricity supply company before
selecting the grid standard. If the inverter is operated with a wrong grid
standard, the electricity supply company may cancel the operation
license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not
permitted.
¾ When the inverter completes “sys checking”, LCD shows the screen as
Figure 4-1 below. Press ENTER to the standard selection interface, as
shown in Figure 4-2.
¾ Select the corresponding grid standard and press ENTER.
58
Figure 4-2 Select grid standard
5.) When the LCD screen shows the normal operation status (Figure 4-3) and
the “RUN” light on the LED panel lights up, it indicates that the grid connection
and power generation are successful.
6.) If the inverter fails to operate normally, “FAULT” light will light up and the
fault information will show on the LCD screen.
(Please refer to 7.1.2 Troubleshoot LCD faults)
7.) Set up system time and language
Set up the system time and language according to “5.4.4 System
configuration”.
8.) To check the real time operation information, you can refer to “5.4.1
Operation information”.
59
Chapter 5 User Interface
The inverter’s LCD panel mainly consists of LCD screen, LED indicator
lights, buzzer and 4 keys, as shown in Figure 5-1.
POWER
RUN
GRID
FAULT
Interpretation for the indicator lights is shown in Table 5-1 and function of
the keys is shown in Table 5-2.
61
5.2 Operation state
Table 5-1 indicates the definitions of LED, i.e. indicates the information of
the inverter’s operation state. It indicates that the system is energized and
under DSP control when “POWER” lights up.
“RUN” will light up when the inverter detects that the grid connection
conditions meet the requirements and power is fed into the grid. “RUN” will
blink if the grid is in de-rated running state during the period of feeding power
into the grid.
“GRID” will light up when the grid is normal during the operation of the
inverter. Otherwise, “GRID” will blink until the grid restores to normal.
“FAULT” will blink quickly as a fault (except grid fault) occurs. “FAULT” will
not light out until the fault is eliminated. The light will blink slowly when an alarm
occurs. “FAULT” remains illuminated when an internal fault occurs.
The buzzer will give an alarm if a fault (involving power grid fault) occurs.
62
(2) Indication of inverter operation mode:
(a) (b)
63
Figure 5-6 Fault indication interface
LCD screen will display different mode interfaces based on the operation
modes of the inverter. There are four operation modes: startup system check
mode (as shown in Figure 5-3), stand-by mode (as shown in Figure 5-4),
normal operation mode (as shown in Figure 5-5, the switching time between (a)
and (b) is 5 seconds), and fault mode (as shown in Figure 5-6).
The default indication interface mainly indicates PV voltage, PV current,
grid voltage, instant power, daily generated power and time information under
normal operation.
The fault information of the most recent / current fault will be indicated on
the LCD screen when the inverter is in fault mode.
64
The main operation interface of LCD screen has 5 menus, i.e. “1 OP. Info”,
“2 Alarm”, “3 History”, “4 Setting” and “5 Dispatch”. The users may select
options with UP and DOWN, and then press ENT to confirm selection. The
users can return to the default indication interface by pressing ESC.
65
Figure 5-9 Operation information indication (PV parallel mode)
5.4.2 Alarm
As described before, if a fault occurs during normal operation of the
inverter, corresponding fault messages will be indicated in “2 Alarm” menu in
addition to the sound and light alarms. Move the cursor to “2 Alarm” and press
ENT to check out the specific fault information, as shown in Figure 5-10.
5.4.3 History
Move the cursor to “3 History” in the main interface. Press ENT to check
the history information, as shown in Figure 5-11. There are 4 submenus in “3
History”: “1 HistErr”, “2 OP. Recd”, “3 Version” and “4 TotalTag”.
(1) The error log can store up 100 fault messages in “1 HistErr” menu.
(2) The last 21 days of operation history data is available to be checked in
66
“2 OP. Recd” menu. All variable names in the data comply with the content in “1
OP. Info” menu of the main interface. The users can select the “2 OP. Recd”
menu and input the retraceable days (For example, the input number is 21. If
the current date is December 15th, the LCD will indicate the operation
information of 21 days before that date which is November 24th).
(3) The DSP version, LCD version and serial number of the product are
listed in “3 Version” menu.
(4) Cumulative generated power from the first day the inverter began
working is available to be checked in “4 TotalTag” menu.
No
NoError
1.St2010.12.15 20:50
Yes SPI Error
2.Ed2010.12.15 20:59
SPI Error
…
TotalTag(KWh)
152123.5
→ ON
OFF
ON State
→ 中文 → Francaise → Italiano
1 ON/OFF English Deutsch
2 Language
4 Setting
3 Buzzer
→4 SysTime EnglishVer. EnglishVer. EnglishVer.
5 Commun KeyBeep
6 OtherCmd Enabled
7 NetConfig AlarmBeep
→ Disabled
↓
2009 / 12 / 15
21 :14
→ Address 2
BaudRate 3
1 2400 2 4800
3 9600 4 19200
ARCOption IPAddr:10
-- 122
ARCFaultClear 1
123
MPPTOption SubMask:255
-- 255
MPPTCycle 255
-- Min 0
GateWay:10
MPPTScan 122
1
AFCI Test 254
DHCP DNSSer.: 10
122
<Enable/Disable> 0
StaticIP 1
68
normally if the startup conditions do not meet the set value even if “ON” is
selected. The inverter will be shut down immediately if “OFF” is selected in any
case.
(2) Five languages, i.e. Chinese, French, English, German, and Italian are
available in “2 Language” menu.
(3) Key beep and Alarm beep can be set mute/unmute in “3 Buzzer” menu.
“Key beep” and “Alarm beep” can be chosen by pressing UP and DOWN. Shift
between “Enable” and “Disable” by pressing UP and DOWN if the cursor is on
the “Key beep”. Complete the setup by pressing ENT. Similarly, the Alarm beep
can be set up in the same way.
(4) Set up the system date and time with “4 SysTime” menu (These
parameters are of critical importance and will be used in history information).
(5) Set the 485 communication parameters with “5 Commun.” menu.
(6) There are 5 submenus in the “6 MPPTScan” menu:
1. “ARCOption” is used to enable/disable the ARC function. Press ENT
and use UP and DOWN to enable/disable the ARC function, and press ENT to
confirm the setting.
2. “ARCFaultClear” is used to clear the ARC fault. Move the cursor to this
menu, and press ENT. The operation result will appear on the LCD, ie.
“Succeed” or “Failed”.
3. “MPPTOption” is used to enable the MPPT Scan. Move the cursor to
this menu, press ENT to set up the function. Use UP and DOWN to
enable/disable the “MPPTOption” function. Press ENT to confirm the setting.
4. “MPPTCycle” is used to set up the cycle time of MPPT Scan. Move the
cursor to this menu, press ENT to set up the cycle time. Use UP and DOWN to
adjust the MPPT cycle time. Press ENT to confirm the setting.
5. “MPPTScan” is execute the MPPT scanning manually. Move the
cursor to this menu, and press ENT to initiate the scanning. The LCD screen
69
will skip to normal operation interface if the MPPT scanning succeeds, but
remain on the “MPPTScan menu” interface if the scanning fails.
(7) Configure the network address in the “7 NetConfig” menu.
Move the cursor to the menu, press ENT and set up the parameters by
UP and DOWN.
INSTRUCTION:
Move the cursor to the corresponding menu to set up the
parameters, and the number will flash after pressing ENT. Use UP
and DOWN to adjust the parameters.
5.4.5 Power dispatch
Move the cursor to “5 Dispatch” in the main interface and press ENT to go
to the following interface (Figure 5-13):
70
The “6 Autotest” appears ONLY when users select the “CEI 0-21” grid
standard. Users can do the Class I and Class II protection tests to the grid
voltage and frequency by Class I and Class II protection tests.
Select “6 Autotest” and press ENT to go to the 8 submenus, including “1
VMaxTest1”, “2 VMinTest1”, “3 FMaxTest1”, “4 FMinTest1”, “5 VMaxTest2”, “6
VMinTest2”, “7 FMaxTest2” and “8 FMinTest2”.
INSTRUCTION:
The Autotest function is ONLY available when the inverter is in
normal operation mode.
Take the “1 VMaxTest1” for example. When you select this submenu and
press ENT, “VMaxTest1 Start?” will appear on the LCD screen for your
confirmation. You can press ESC to cancel the test. If press ENT again, you will
see “Testing...” on the LCD screen. When the test is complete, the test result
will be reported on the screen. Then press ESC to go back to the 8 submenus
for other tests with the same test steps.
71
Figure 5-14 Autotest menu and submenus
72
5.4.7 System protection parameters setup
Press DOWN and ENT at the same time in the main interface and enter
the password (UP -> DOWN -> UP -> DOWN) to access the system protection
parameters setup menu. This menu includes 5 submenus: “1 SysPara”, “2
Restart”, “3 Recover”, “4 ClrErrRecd” and “5 Stdset”, as shown in Figure 5-15.
1 GridVProtect
2 GridFProtect
3 ON/OFF
4 PowerContr
5 LVRTSet
6 OtherProtect
Recovering..
FaultOperated
Success !
Success
Success !
Failure
ClearErrors?
Failure!
Failure!
Failure
Success !
FaultOperated
1 VDE0126-1-1 5 CEI_021 9 BDEW
2 VDE4105 6 NB32004 10 Brazil
3 G59 7 IEC61727 11 THA-MEA
4 C10_11 8 IEE1547 12 NB32004-480
(1) The system protection parameters of each grid standard can be set up
in “1 SysPara” menu. Please refer to Chapter 5.4.8.
(2) “2 Restart” menu: If a fault shutdown happens, a severe fault may have
occurred inside the inverter. The user can perform a force reboot for one time in
this menu if the user needs to restart the inverter.
73
INSTRUCTION:
This function is effective only when the fault “IntFault0010~0150” in the
troubleshooting table occurs. The inverter may restore to normal
operation automatically if alarm or protection faults occur. This function
will not respond when the inverter is in operation mode and a
“FaultOperated” alarm interface will be indicated.
NOTICE:
Please don’t change the grid standard when the inverter is in
normal operation mode, or the change is invalid. Please refer to the
“6.2 Manual shutdown” to turn off the inverter.
INSTRUCTION:
CPS SCA20/25/30/36KTL-DO series PV inverter supports 7 grid
standards. Please check with your local electricity supply company
before selecting the grid standard. If the inverter is operated with a
wrong grid standard, the electricity supply company may cancel the
operation license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not
74
permitted.
75
Recovery threshold value
GridVmaxRecT(V) {200.0, 413.0, 533.0}
of Max. grid voltage
Recovery threshold value
GridVminRecT(V) {0, 328.0, 480.0}
of Min. grid voltage
Recovery time of grid
GridVRecT(S) {0, 300.00, 600.00}
voltage protection
Protection threshold value
GridF.Max1(Hz) of Level 1 Max. grid {50.00,50.20, 65.00}
frequency
Trip time of Level 1 Max.
FmaxTripT1(S) {0, 120.0, 600.00}
grid frequency
Protection threshold value
GridF.Min1(Hz) of Level 1 Min. grid {45.00, 49.5, 60.00}
frequency
Trip time of Level 1 Min.
FminTripT1(S) {0, 600.0, 600.00}
grid frequency
Protection threshold value
GridF.Max2(Hz) of Level 2 Max. grid {50.00, 50.50, 65.00}
frequency
Trip time of Level 2 Max.
FmaxTripT2(S) {0, 0.20, 600.00}
grid frequency
Protection threshold value
GridF.Min2(Hz) of Level 2 Min. grid {45.00, 48.00, 60.00}
frequency
Trip time of Level 2 Min.
FminTripT2(S) {0, 0.20, 600.00}
grid frequency
76
of Max. grid frequency
77
Min. grid trip voltage
78
Recovery time of grid
GridFRecT(S) {0, 300.00, 600.00}
frequency protection
Threshold value of grid
GridV.Unbal(%) {0.1, 2.6, 10.0}
voltage unbalance
Note:The above listed values are based on NB/T 32004-2013(480) and may
vary according to different grid standards.
(2) ”3 ON/OFF” menu: Set up the start-up and shut-down control parameters.
Table 5-5 Start-up and turn-off control parameters
Note:The above listed values are based on NB/T 32004-2013 and may vary
according to different grid standards.
79
2. “RePowerContr” menu: set up the reactive power control mode,
including 6 submenus: “1. None”, “2. Dispatch”, “3. Q Set”, “4. PF Set”, “5.
PF(P) Set” and “6. Q(U) Set”.
INSTRUCTION:
The PF (P) Curve function is only available for VDE-4105 and CEI 0-21
grid standard.
80
PF
(PFCurveP1, PFCurvePF1)
Capacitive
‐1
Inductive
(PFCurveP2, PFCurvePF2)
INSTRUCTION:
The Q(U) curve function is only available for CEI 0-21 grid standard.
Q(%)
(QuCurveU1, QuCurveQ1)
Inductive
(QuCurveU2,
QuCurveQ2)
(QuCurveU3,
QuCurveQ3)
Capacitive
(QuCurveU4, QuCurveQ4)
PF PowerFactor (-1.000,1.000,1.000)
82
QuCurveQ2i(%) (-100.0%, -50.1%,100.0%) See Figure 5-18
(CPS SCA20KTL-DO)
DePowStep(KW/ {0.01,0.04,2.00}
Derating power recovery step
S) (CPS SCA25/30KTL-DO)
{0.01,0.05,2.00}
(CPS SCA36KTL-DO)
GridOFDerat3(H
Derating recovery frequency3 {49.00,50.00,61.00}
z)
83
time
When the grid standard is VDE-4105, the setting range of trip frequency
of over-frequency derating is (50.00Hz,51.50Hz), and the default value is
50.20Hz. The range of over-frequency derating slope is (0,100%), and the
default value is 40.0%.
P(%)
100
DeratRatio(=ΔP/ Δf)
GridOFDerat1
Freq(Hz)
51.5
84
P(%)
100
GridOFDerat1 GridOFDerat2
Freq(Hz)
LVRT positive
LVRTPosCurrK {0,1.5,100}
current K
LVRT negative
LVRTNegCurrK {0,2.0,100}
current K
(5) ”6 OtherProtect” menu: set up the threshold value of leakage current and
output DC component protection:
Table 5-9 Protection parameters of leakage current and output DC component
Setup range (lower limit, default &
Parameter name Description
upper limit)
85
Max. limit
DC component
{43, 216, 2100}
IdcMax(mA) current Max.
limit
86
Chapter 6 Operation
6.1 Start-up
Manual start-up: Manual start-up is required after regulation setting or
manual (fault) shut-down. Move the cursor from the main operation interface
to “4 Setting”. Press ENT and go to submenu “1 ON/OFF”. Then move the
cursor to “ON” and press ENT to start the inverter. Then the inverter will start up
and operate normally if the start-up condition is met. Otherwise, the inverter
stands by.
Automatic start-up: The inverter will start up automatically when the
output voltage and power of PV arrays meet the set value, AC power grid is
normal, and the ambient temperature is within allowable operating range.
6.2 Shut-down
Manual shutdown: Normally, it is not necessary to shutdown the inverter,
but it can be shut down manually if regulation setting or maintenance is
required.
Move the cursor from the main operation interface to “4 Setting”. Press
ENT and go to submenu “1 ON/OFF”. Move the cursor to “OFF” and press ENT,
and then the inverter will be shut down.
Automatic shutdown: The inverter will be shut down automatically when
the output voltage and power of PV modules are lower than the set value, or AC
power grid fails; or the ambient temperature exceeds the normal range.
87
Figure 6-1 System self check ongoing
This mode indicates that the inverter is checking whether it is ready for
normal operation after the manual start-up of inverter.
(2) Normal operation mode: Default indication interface for normal operation is
shown in Figure 6-2 (a) and 6-2 (b). The switching time between (a) and (b) is 5
seconds.
(a) (b)
Figure 6-2 Default indication interface for normal operation
88
Figure 6-3 Inverter system in standby mode
WARNING:
All the installation and wiring connections should be performed by
qualified technical personnel. Disconnect the inverter from PV
modules and the AC supply before undertaking maintenance.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources of DC and AC.
6.4 Grid-tied power generation
CPS SCA20/25/30/36KTL-DO series inverter has an automatic grid-tied
power generation process. It will check constantly whether AC power grid
meets the conditions for grid-tied power generation, and also test whether the
89
PV array has adequate energy. After all conditions are met, the inverter will
enter grid-tied power generation mode. While in grid-tied power generation, the
inverter can detect the power grid at all times, and also keep the photovoltaic
array output in maximum power point tracking (MPPT) mode. In case of any
abnormity, the inverter will enter the protection program immediately. In low
light conditions when power generation is not enough to keep the inverter in
operation, the inverter will enter standby mode. When the voltage of PV array
changes and becomes stable and higher than the required set value, the
inverter will attempt to start grid-tied power generation again.
90
Chapter 7 Maintenance and De-installation
7.1 Fault shut down and troubleshooting
Please refer to the definition of LED lights in Table 5-1 and troubleshoot
according to Table 7-1:
91
system fails, such as output short circuit, grid overvoltage / undervoltage, grid
overfrequency / underfrequency, high environmental temperature or internal
malfunction of the machine. The fault information will be displayed on the LCD
screen. Please refer to “5.4.2 Present fault” for detailed operation.
The causes of a fault can be identified based on the faults listed in Table
7-2. Proper analysis is recommended before contacting after-sales service.
There are 3 types of fault: alarm, protection and hardware fault.
Definition:
Prompt detection of abnormal temperature
Possible causes:
1.Temperature Sensor socket connecter has
poor contact;
1.TempSensorErr
2.Temperature Sensor is damaged;
Recommended solutions:
1.Observe temperature display;
Definition:
Communication inside inverter fails
Recommended solutions:
92
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Switch off 3-phase working power supply and
then reboot the system;
3.Contact after-sales service personnel
Definition:
Cooling fan failure by visual check
Possible causes:
1.Fan is blocked;
2.Fan service life has expired;
3. Fan socket connecter has poor contact.
3.ExtFanErr Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check for foreign objects on fan blades;
3.Switch off 3-phase work power supply and
then reboot the system;
4.Contact after-sales service personnel
Definition:
Internal alarm
Possible causes:
Internal memory has a problem
4.EepromErr
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Contact after-sales service personnel
Definition:
Protection 1.TempOver
Ambient or internal temperature is too high
93
Possible causes:
1.Ambient temperature outside the inverter is too
high;
2.Fan is blocked;
3. Convection airflow is insufficient due to
improper installation.
Recommended solutions:
1.Confirm that external ambient temperature is
within the specified range of operating
temperature;
2.Check whether air inlet is blocked;
3.Check whether fan is blocked;
4.Check whether the location of installation is
appropriate or not;
5.Observe for 30 minutes and see whether the
alarm will be eliminated automatically;
6.Contact after-sales service personnel
Definition:
Grid voltage exceeds the specified range,
Possible causes:
1.Grid voltage is abnormal;
Power grid breaks down
2.GridV.OutLim 2.Cable connection between the inverter and the
grid is poor;
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether the grid voltage is within the
94
specified range;
3.Check whether the cable between the inverter
and power grid is disconnected or has any fault;
4.Contact after-sales service personnel
Definition:
Grid voltage frequency is abnormal, or power
grid is not detected
Possible causes:
1.Grid frequency is abnormal;
2.Cable connection between the inverter and the
grid is poor;
3.GridF.OutLim Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether the grid frequency is within the
specified range;
3.Check whether the cable between the inverter
and power grid is disconnected or has any fault;
4.Contact after-sales service personnel
Definition:
PV voltage exceeds the specified value
Possible causes:
PV over-voltage
4.PVVoltOver* Recommended solutions:
1.Observe for 30 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether PV voltage exceeds the
specified range;
95
3.Turn off the PV input switch, wait for 5 minutes,
and then turn on the switch again;
4.Contact after-sales service personnel
Definition:
PV module is connected inversely
Possible causes:
PV positive pole and negative pole are
5.PV1 (2) Reverse** connected inversely;
Recommended solutions:
1.Check whether positive pole and negative pole
are connected inversely;
2.Contact after-sales service personnel
Definition:
System leakage current is too high
Possible causes:
1.Excessive parasitic capacitance on PV module
due to environmental factor;
2.Grounding is abnormal;
6.GFCI.Err 3. Internal inverter fault
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Detect whether the electrical connection is
abnormal
3.Contact after-sales service personnel
Definition:
7.IsolationErr Insulation impedance of PV positive to ground or
PV negative to ground exceeds the specified
96
range
Possible causes:
Air humidity is high
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check insulation of PV system;
3.Contact after-sales service personnel
Definition:
ARC fault
Possible causes:
Protection actions of ARC board
Recommended solutions:
8.ARC Protect
1. Use “ARCFaultClear” to clear the ARC
fault. (Refer to section 5.4.4)
2. Check if there is an arc in PV input or the
connection of PV cable is not good.
2. Contact after-sales service personnel
Definition:
Arcboard error
Possible causes:
Poor contact or damage of Arcboard
Recommended solutions:
9.Arcboard Err
1. Check whether the Arcboard is in good
condition
2. Use “ARCFaultClear” to clear the ARC
fault. (Refer to section 5.4.4)
3. Contact after-sales service personnel
97
Definition:
Internal protection of the inverter
Possible causes:
10.IntProtect0010~ Protection procedure occurs inside the inverter
0620 Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Contact after-sales service personnel
Definition:
Internal fault of the inverter
Possible causes:
Fault occurs inside the inverter
Fault IntFault0010~0150
Recommended solutions:
1.The inverter can be forced to restart once if it is
required by operation and if it is confirmed that
there is no other problem;
2.Contact after-sales service personnel
INSTRUCTION:
*The actual display of “PV.VoltOver” is “PV1VoltOver” or
“PV2VoltOver”.
*The actual display of “PV.Reverse” is “PV1Reverse” or
“PV2Reverse”.
DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and
energy inside the equipment has been discharged.
98
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources of DC and AC.
1 2
100
6
50~60mm
50~60mm
101
7.2.4 Replace the inverter
Please confirm the following things before replacing the inverter:
(1) The inverter is turned off.
(2) The DC switch of the inverter is turned to OFF position.
Then Replace the inverter according to the following steps:
a.) Unlock the padlock if it is installed on the inverter.
102
c.) Use a No. 10 Hex wrench to remove the 4 screws between the main
housing and the wiring box. Lift up the main housing and disconnect from the
wiring box.
Figure 7-4 Disconnect the main housing from the wiring box
d.) Use a No.2 Phillips head screwdriver to remove the 2 screws on the left
side of the wiring box, and take off the cover board. Put the board on the
connector of wiring box.
Torque value: 1.2N.m
Figure 7-4 Install the cover board on the connector of the wiring box
103
7.3 De-installing the inverter
De-install the inverter according to the following steps when the service
time is due or for other reasons:
DANGER:
Please disconnect the electrical connection in strict accordance with
the following steps. Otherwise, the inverter will be damaged and the
service personnel’s life will be endangered.
104
Chapter 8 Technical Data
CPS CPS CPS CPS
Model Name SCA20KTL-DO SCA25KTL-DO SCA30KTL-DO SCA36KTL-DO
DC Input
Nominal DC Input
21kW 26kW 31kW 37kW
Power
Max. DC Input Power
12kW 14kW 16kW 19kW
for each MPPT
Max. DC Input
1000Vdc
Voltage1
Operating DC Input
300-900Vdc
Voltage Range
Start-up DC Input
330V/200W
Voltage / Power
Nominal DC Input
635Vdc 710Vdc
Voltage
Number of MPP
2
Trackers
MPPT Voltage Range 400-800Vdc 540-800Vdc
1
Exceeding the Max. DC Input Voltage may cause permanent damage to the equipment.
2
The Output Voltage Range may differ according to specific grid standard.
105
Range3
Topology Transformerless
Safety and EMC LVD: 2006/95/EC EMC: 2004/108/EC, IEC/EN 62109-1: 2010,
Standard IEC/EN 62109-2: 2011; IEC/EN61000-6-2: 2005, IEC/EN61000-6-3: 2007
3
The Output Frequency Range may differ according to specific grid standard.
106
Note 1: When the DC input voltage is lower than 480/540V or higher than 800V, the
inverter begins derating, as shown in Figure 8-1:
Note 2: When the ambient temperature is higher than 45℃, the output power
begins derating, as shown in Figure 8-2:
107
Note 3: When the altitude is higher than 2000m, the operating temperature of
the inverter needs derating, as shown in Figure 8-3:
Po/Pn(%)
100%
80%
60%
40%
20%
0 2000m 3000m
Altitude(m)
Figure 8-3 CPS SCA20/25/30/36KTL-DO derating curve with high altitude
Note 4: The inverter can output the AC power with full loads under
100%~110% of the rated grid voltage. When the grid voltage is lower than
100%, the output current will be limited within the allowable Max. current.
Po/Pn(%)
100%
80%
60%
40%
20%
0
0.85*Un Un 1.1*Un
108
Chapter 9 Quality Assurance
9.1 Warranty
Chint Power provides the standard warranty upon the contract for offshore
products, generally with a period of five (5) years which begin from installation,
commissioning and acceptance or six (6) months after the delivery of the
goods (whichever comes first).
9.2 Disclaimer
This warranty covers all defects due to design, components and
manufacturing. However, the warranty does not cover damages resulting from
the following circumstances:
z Damage caused during transportation
z Insufficient ventilation for the inverter
z The Inverter has been misused, neglected, or abused
z The Inverter has been used or stored in conditions beyond its electrical or
environmental specifications
z The Inverter has been used for purposes other than for which it was
designed
z The Inverter has been used beyond its stated specifications, operating
parameters and application
z Acts of third parties, atmospheric discharges, excess voltage, chemical
influences, natural wear and tear and for loss or damage in transit
z Improper testing, operation, maintenance, adjustment or repair of any
kind not authorized in writing by the manufacturer
z Products or software changed without authorization
z The Inverter has been connected to other equipment with which it is not
compatible
z Negligence of safety warning and relevant mandatory safety
109
specifications on the product and in its related document;
z Application beyond the scope of applicable safety or grid standards (VDE,
UL, etc.)
z Unexpected disaster or force majeure
110
Chapter 10 Disposal
The dealer or installers should remove the PV Inverter from the array and
contact the supplier for disposal instructions.
Disposal of the PV-Inverter at the end of its service life should be done in
accordance with the disposal regulations for electronic waste which apply at
the installation site at that time.
111
Appendix: Instruction of inverter selection
Table A-1 Optional accessory
112
the installer. The DC SPD, Zigbee Card or Ethernet Card are optional parts.
113
SHANGHAI CHINT POWER SYSTEMS CO., LTD.