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CPS 20 36kW Usermanual en

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物料: CPS SCA20/25/30/36KTL-DO 英文版说明书

料号: 9.0020.0277B0

纸张大小: 大 32 开

封面制作要求: 200g 铜版纸附亚膜封面彩色印刷

内页制作要求: 70g 除静电双胶纸黑白印刷


CPS SCA Series Grid-tied PV Inverter
CPS SCA20/25/30/36KTL-DO

Installation and Operation Manual

Ver A0
Table of Contents

Before You Start… ................................................................................... 1


Chapter 1 IMPORTANT SAFETY INSTRUCTIONS ................................. 2
Chapter 2 Overview ................................................................................. 6
2.1 Inverter for grid-tied PV systems ................................................ 6
2.2 Product features ......................................................................... 6
2.3 Product protection functions ....................................................... 7
2.4 Circuit structure design............................................................... 7
2.5 Appearance Description ............................................................. 8
Chapter 3 Installation .............................................................................. 10
3.1 Basic requirements..................................................................... 12
3.2 Mechanical installation ............................................................... 14
3.3 Electrical installation ................................................................... 25
3.3.1 DC connection .................................................................... 29
3.3.2 AC and ground connection ................................................. 35
3.3.3 Communication connection ................................................ 42
Chapter 4 Commissioning ...................................................................... 57
4.1 Commissioning Checklist ........................................................... 57
4.1.1 Mechanical installation ....................................................... 57
4.1.2 Cable connections .............................................................. 57
4.1.3 Electrical check................................................................... 57
4.2 Commissioning steps ................................................................. 57
Chapter 5 User Interface ......................................................................... 60
5.1 Description of LCD panel ........................................................... 60
5.2 Operation state ........................................................................... 62
5.3 Interface types ............................................................................ 62
5.4 Menu functions ........................................................................... 64
5.4.1 Operation information ......................................................... 65
5.4.2 Alarm .................................................................................. 66
5.4.3 History ................................................................................ 66
5.4.4 System configuration .......................................................... 67
5.4.5 Power dispatch ................................................................... 70
5.4.6 AutoTest ............................................................................. 70
5.4.7 System protection parameters setup .................................. 73
5.4.8 System control parameters ................................................ 75
Chapter 6 Operation ................................................................................ 87
6.1 Start-up ...................................................................................... 87
6.2 Shut-down .................................................................................. 87
6.3 Operation mode ......................................................................... 87
6.4 Grid-tied power generation ........................................................ 89
Chapter 7 Maintenance and De-installation .......................................... 91
7.1 Fault shut down and troubleshooting ......................................... 91
7.1.1 LED fault and troubleshooting ............................................ 91
7.1.2 LCD fault and troubleshooting ............................................ 91
7.2 Product maintenance ................................................................. 99
7.2.1 Check the electrical connection.......................................... 99
7.2.2 Clean the air vent filter ....................................................... 99
7.2.3 Replace cooling fans .......................................................... 99
7.2.4 Replace the inverter ........................................................... 102
7.3 De-installing the inverter ............................................................ 104
Chapter 8 Technical Data ........................................................................ 105
Chapter 9 Quality Assurance.................................................................. 109
9.1 Warranty .................................................................................... 109
9.2 Disclaimer .................................................................................. 109
9.3 Quality clause (Warranty clause) ............................................... 110
Chapter 10 Disposal ................................................................................ 111
Appendix: Instruction of inverter selection .......................................... 112
Before You Start…

This manual contains important information regarding installation and safe


operation of this unit. Be sure to read this manual carefully before using.

Thank you for choosing this Grid-tied PV Inverter. This PV Inverter is a highly
reliable product due to its innovative design and high quality control. Such an
Inverter is used in high demand, grid-tied PV systems.

If you encounter any problems during installation or operation of this unit, first
check the user manual before contacting your local dealer or supplier. This
user manual is applicable for the following 4 models: CPS
SCA20/25/30/36KTL-DO.

Instructions inside this user manual will help you solve most installation and
operation difficulties. Contact your local supplier if the problem still exists.

Please keep this user manual on hand for quick reference.

1
Chapter 1 IMPORTANT SAFETY INSTRUCTIONS
(SAVE THESE INSTRUCTIONS)
Please read this user manual carefully before product installation. CPS
reserves the right to refuse warranty claims for equipment damage if the user
fails to install the equipment according to the instructions in this manual.

Warnings and symbols in this document

DANGER:
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.

WARNING:
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION:
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

NOTICE:
NOTICE indicates a hazardous situation which, if not avoided, could
result in equipment working abnormally or property loss.

INSTRUCTION:
INSTRUCTION indicates important supplementary information or
provides skills or tips that can be used to help you solve a problem
or save you time.

2
Markings on the product

HIGH VOLTAGE:
The product works with high voltages. All work on the
product must only be performed as described in this
document.

HOT SURFACE:
The equipment is designed to meet international
safety standards, but surfaces can become hot
during operation. Do not touch the heat sink or
peripheral surfaces during or shortly after operation.

HAZARD ENERGY:
Caution, risk of electric shock, energy storage timed
discharge.

EARTH GROUND:
This symbol marks the location of grounding terminal,
which must be securely connected to the earth
through the PE (protective earthing) cable to ensure
operational safety.

RoHS MARK:
The inverter is complied with DIRECTIVE
2011/65/EU, on the restriction of the use of certain
hazardous substances in electrical and electronic
equipment.

CERTIFICATION MARK:
The inverter is approved by the CE certification.

3
WARNING:
All the installation and wiring connections should be performed only
by qualified technical personnel. Disconnect the inverter from PV
modules and the Power Grid before maintaining and operating the
equipment.

DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and
energy inside the equipment has been discharged.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources from DC and AC sides.

NOTICE:
This inverter is designed to connect AC power only to the public grid.
Do not connect the AC output of this equipment directly to any private
AC power equipment. The Inverter does not support panels
grounding. if you must need panels grounding that the grid of
inverter must be equipped with transformer

NOTICE:
Do not install the inverter under direct sunlight to avoid conversion
efficiency de-rating caused by excessively high temperature.

CAUTION:
CPS SCA20/25KTL-DO series inverter is approx 55kg (≈122
pounds).
CPS SCA30/36KTL-DO series inverter is approx 66kg (≈146
pounds).
Please ensure the mounting is properly installed before hanging the

4
inverter on the bracket.

INSTRUCTION:
Please check with your local electricity supply company before
selecting the grid standard. If the inverter is operated with a wrong
grid standard, the electricity supply company may cancel the
operation license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not
permitted.

5
Chapter 2 Overview
2.1 Inverter for grid-tied PV systems
CPS SCA20/25/30/36KTL-DO series inverter is suitable for use with
commercial and large scale PV grid-tied systems. The system is generally
made up of PV modules, DC power distribution equipment, PV inverter and AC
power distribution equipment (Figure 2-1). The inverter converts the DC from
PV modules to AC with the same frequency and phase as the AC grid. All or
part of the AC power is supplied to local loads, and the surplus power is
supplied to the electricity grid.

Figure 2-1 Grid-tied PV system

2.2 Product features


‹ High conversion efficiency:Advanced 3-level conversion technology;
CPS SCA20/25KTL-DOMax. efficiency: 98.4%;Euro efficiency: 98.0%
CPS SCA30/36KTL-DOMax. efficiency: 98.6%;Euro efficiency: 98.1%
‹ Strong grid adaptability: 12 grid standards applicable; LVRT; Reactive
power adjustable; PF value:±0.8
‹ Flexible communication: Support RS485, ZigBee and Ethernet
communications; Firmware upgrade by USB disk available; Fast and
convenient operation
‹ Wide DC input voltage range:Operating DC Input Voltage Range:
300-900Vdc; Max DC input voltage: 1000V
‹ Long service life: Uses thin-film capacitors to extend inverter’s service
6
life
‹ 2 MPPTs: Support independent and parallel modes of PV connection
‹ High protection degree: IP65 protection degree meets the needs of both
indoor and outdoor use; Embedded DC switch makes field maintenance
more flexible and safer

2.3 Product protection functions


9 Polarity reverse protection of DC input
9 Short circuit protection
9 DC input insulation against ground monitoring
9 AC output voltage and frequency monitoring
9 Leakage current against ground monitoring
9 Monitoring of DC injection from AC output
9 Anti-islanding protection
9 Input and output over-voltage protection
9 Input over-current protection
9 Environmental temperature monitoring
9 Module temperature monitoring

2.4 Circuit structure design


The basic schematic diagram of CPS SCA20/25/30/36KTL-DO series
inverter is shown in Figure 2-2.
The input of PV modules passes through surge protection circuitry, DC
EMI wave filter, and the front-end boost circuitry to achieve maximum power
tracking and boost up voltages. The output of the inverter converts the DC
voltage to 3-phase AC voltage. The high frequency AC components are
removed with a wave filter. Then the 3-phase AC voltage is passed through
two-stage relays and EMI wave filter to produce high quality AC power.
Integrated string current detecting (optional) and Arc fault detecting (optional).

7
DC Switch
PV Input Fuse (optional)
MPPT1 Three-phase
PV1+
PV1+ Inverter N
PV1+
PV1+ AC
PV1-
Output
PV1-
PV1- L1
PV1-

L2
MPPT2
PV2+
PV2+ L3
PV2+
PV2+

PV2-
PV2-
PV2-
PV2-

String Current Arc Fault Detecting PE


Detecting(optional) (optional)

Figure 2-2 Schematic diagram of CPS SCA20/25/30/36KTL-DO series inverter

2.5 Appearance Description

4 1

5 6 7
Figure 2-3 Appearance sketch of CPS SCA20/25/30/36KTL-DO series inverter

8
Main items of the inverter:
1) Main housing of the inverter
2) Wiring box of the inverter
3) Mounting bracket
4) External cooling fans
5) LED indication lights
6) LCD display
7) Key buttons
8) DC switch: DC power on/off

9
Chapter 3 Installation
Below is the installation procedure for the inverter. Please read carefully and
install the product step-by-step.
Before installation, please check that the following items are included in
the package:

Table 3-1 Main items

No. Item Q’ty Note

Main housing of the PV


(1) 1
inverter
Wiring box of the PV
(2) 1
inverter
Upon which inverter is hung and
(3) Mounting bracket 1
mounted onto a wall
Installation and operation
(4) User manual 1
manual

(5) Warranty card 1 For maintenance and repair

(6) Packing list 1

Contains all necessary


(7) Accessory kit 1
accessories

10
The (7) Accessory kit contains items listed below:

Table 3-2 Accessories

No. Item Q’ty Note

(1) M8 Expansion tubes 8 For mounting bracket

M8×25 assembling
(2) 8 For mounting bracket
bolts
To connect wiring box with main
(3) M6X16 screw 6
housing; 2 spare parts
For mounting bracket and
(4) M5X10 screw 8 inverter, external ground
connection
For internal ground stud
(5) M5 flange nut 2
connection; 1 spare part

(6) Lifting eye nut M10 2 For lifting the main housing

8 positive and 8 negative


(7) DC input connector 16
connectors
Unlock tool for DC
(8) 1 To unlock DC input connectors
connector

(9) OT type terminal 2 For ground connection

Pre-insulated end
(10) 5 For AC output cables
ferrule
For RS485 or Ethernet
(11) RJ45 connecter 4
communication, 2 spare parts

(12) 5 pin connector 1 For RS485 communication

11
(13) 3 pin connector 1 For dry contact communication

INSTRUCTION:
The items in the accessory kit table above are for the standard
configuration. The accessories may vary if optional parts are
purchased.

3.1 Basic requirements

9 Check that the product environmental specifications (protection degree,


operating temperature range, humidity and altitude, etc) meet the
requirements of the specific project location.

9 The Non-isolated inverters shall be provided with installation instructions


that require PV modules that have an IEC 61730 Class A rating.

9 The inverter has an integrated RCMU, a residual current operated


protective (RCD) or monitoring (RCM) device, which is used for protection
in case of direct or indirect contact with live parts required by local
regulation. Only a RCD or RCM of Type B is allowed to install on the AC
side of the inverter if an external RCMU is needed by customer.

9 Make sure that the power grid voltage is within normal range.

9 Permission of grid connection has been granted by the local electricity


supply authority.

9 Installation personnel must be qualified electricians or people who have


received professional training.

9 Sufficient convection space to prevent overheating of the inverter;

9 Install the inverter away from flammable and explosive substances.

12
9 Do not expose to direct sunlight to avoid undesirable power derating due
to an increase of internal temperature in the inverter; If unavoidable,
please install the shading device above the inverter;

9 Do not install the inverter near the electromagnetic source which can
compromise the normal operation of electronic equipment;

9 No ice or snow on the inverter;

Figure 3-1 Sketch of installation environment

13
3.2 Mechanical installation
1) Dimensions

1000±3mm(39.4in.)
OFF

ON

DC DISCONNECT

600±2mm(23.6in.)

Figure 3-2 Dimensions of CPS SCA20/25/30/36KTL-DO series inverter

14
2) Installation method (see Figure 3-3):
Make sure that the mounting structure (wall, rack, etc) is suitable to support
the inverter weight. Follow the mounting guidelines below:
(a) If the location permits, install the inverter vertically.
(b) If the inverter cannot be mounted vertically, it may be tilted backward by
no lower than 15 degree from horizontal.
(c) Do NOT mount the inverter leaning forward.
(d) Do NOT mount the inverter in a horizontal position. (<15 degrees)
(e) Do NOT mount the inverter upside down.

(a) (b)

(c) (d) (e)

Figure 3-3 Mount the inverter correctly

15
4) Installation space requirement (see Figure 3-4):
The distances between the inverters or the surrounding objects should meet
the following conditions:

NOTICE:
The spacing between two inverters in parallel should be ≥500mm
(19.7 inches). Ensure that the air space around the inverter is well
ventilated.

≥300mm
(11.8in.)

≥500mm ≥500mm
(19.7in.) (19.7in.)

≥600mm
(23.6in.)

Figure 3-4 Inverter mounting dimensions


5) Mount the inverter onto the bracket
(1) Mark the 8 holes on the bearing surface for mounting the bracket as
shown in Figure 3-5;

16
425mm(min)
(16.7in.)
550mm(min.)
(21.7in.)
140mm(5.51in.)

(20.55in.)
522mm

1100mm(min.)
813mm(min.)

(43.3in.)
(32in.)

Figure 3-5 Dimensions of holes on the bearing surface


(2) Drill holes at the marked positions with a 10mm drill and put the M8
expansion tubes① into the holes; Fasten the mounting bracket② with
the M8x25 assembling bolts③ in the accessory kit.
Tool: Electric drill (Ф10mm head), No. 13 wrench

17
1
2

Figure 3-6 Secure the mounting bracket


(3) Hang the inverter onto the mounting bracket as shown in Figure 3-7 and
Figure 3-8;
Lift mounting: Take out the lifting eye nut M10 (2pcs) from the
accessory kit, and screw them on the bolts at the top of the inverter. Use
sling rope or bar (inserted through both lifting eye nuts) to lift the inverter
onto the bracket. The minimum angle between the two sling ropes
should be less than 90 degrees.
Manual mounting: Two people grab the handle positions marked in the
Figure 3-8, and mount the inverter onto the bracket.

CAUTION:
The main housing of the CPS SCA20/25KTL-DO series inverter is
about 46.5kg (≈102.5 pounds).

18
The main housing of the CPS SCA30/36KTL-DO series inverter is
about 57.5kg (≈127 pounds).
Please ensure the mounting is properly installed before hanging
the inverter on the bracket. It is recommended to have at least 2
people to mount the inverter due to the weight of the equipment.

Figure 3-7 Mount the main housing on the bracket by lifting

19
Figure 3-8 Position of grab handle
(4) Install the wiring box
① Remove the cover plate at the bottom of the main housing. (See
Figure 3-9)
Tool: No.2 Phillips head screwdriver

Figure 3-9 Cover plate of the main housing


② Remove the cover board at the top of the wiring box (see Figure 3-10)

20
Figure 3-10 Cover board of the wiring box
Save the cover board and screws, and fix the board on the left side of the
wiring box after the wiring box is attached to the inverter housing (see step
6, Figure 3-13)
Tool: No.2 Phillips head screwdriver
③ Insert the wiring box to the main housing, and use M6x16 screws (4pcs)
to attach the wiring box to the inverter housing. (See Figure 3-11)
Tool: No. 10 Wrench, torque value of 2.8N.m

21
Figure 3-11 Installation of the wiring box

CAUTION:
The total weight of the CPS SCA20/25KTL-DO series inverter is
about 55kg (≈122 pounds).
The total weight of the CPS SCA30/36KTL-DO series inverter is
about 66kg (≈146 pounds).
Please ensure the mounting is properly installed before hanging the
inverter on the bracket.

(5) Attach the main housing and the wiring box to the mounting bracket with
the M5x10 bolts (6 pcs). (See Figure 3-12)
Tool: No.2 Phillips head screwdriver, torque value of 1.6N.m

22
Figure 3-12 Fix the main housing and wiring box on the bracket
(6) Attach the cover board shown in Figure 3-10 to the left side of the wiring
box. (See Figure 3-13)
Tool: No.2 Phillips head screwdriver, torque value of 1.2N.m

Figure 3-13 Attach the cover board to the left side of the wiring box
(7) Optional - Install an anti-theft padlock when the installation is complete.
The anti-theft padlock is used to prevent the inverter from being stolen

23
when the equipment is installed outdoors. You can lock the inverter on the
bracket, as shown in Figure 3-14:

Figure 3-14 Location of the anti-theft padlock


The anti-theft padlock should meet the requirement of the dimensions
shown in Figure 3-15:
B

C
A

Recommended lock size:


A: Ф3~6mm
B:20~50mm
C: 20~50mm

Figure 3-15 The dimensions of anti-theft padlock

24
3.3 Electrical installation
The connection interface of CPS SCA20/25/30/36KTL-DO series inverter:

i
For more details please see the user manual.
Do not disconnect under load.
更多详细信息,请参照说明书。
负载状态下,请勿断开连接。
AC OUTPUT
DC INPUT 2
交流输出
直流输入 2
WARNING: COMM. PORT ANT.
High touch current . 通信接口 天线
Earth connection essential
before connecting supply.
警告:
DC INPUT 1 大接触电流,
直流输入 1 在接通电源前必须先接地。

1 1 2 3 4 5
Figure 3-16 External connection interface

Communication board

6 7 1011
Figure 3-17 Internal connection interface

25
1. DC input connectors (type: MC4)
2. AC output waterproof cable gland
3. External ground connection point
4. Communication port: Standard RS485; Optional Zigbee and Ethernet
5. Wireless communication antenna port (For optional Zigbee
communication)
6. Grounding studs
7. AC output terminal block
8. Dry contact communication port
9. USB interface (firmware upgrade by USB disk available)
10. RS485 communication interface (RJ45 connector)
11. RS485 communication interface (RJ45 connector))
12. RS485 communication interface (5 pin connector)
13. Enable/Disable selector switch of RS485 communication terminal
Resistance
14. Communication card power supply switch
15. Selector switch for independent or parallel mode of PV connection

26
Figure 3-18 Optional communication card
16. Zigbee communication card (optional)
17. Ethernet communication card (optional)
Choose the cables for inverters according to the following configuration table:
Table 3-3 Cables specifications
Max.
cable
Position Cable
length
(m)
32
DC input (﹢/﹣) 2.5~4.0mm2 PV cable 2
(2.5mm )
1) L1/L2/L3/N/PE:
AC Output Recommended cable
5X6~25mm2 32
SCA20/25KTL-DO for H07RN-F(YCW)
Outer diameter: (10mm2)
(L1/L2/L3/N/PE) 5X10mm2
21~26mm.

27
2) L1/L2/L3/N: Recommended cable
2
4X6~25mm cable, for L1/L2/L3/N:
Outer diameter: H07RN-F(YCW)
21~26mm. 4X10mm2
PE: 1X6~25mm2
Recommended cable
cable for external
for PE: 1X10mm2
grounding point
1) L1/L2/L3/PE:
3X8~25mm2 + Recommended cable
2
1X8~16mm cable, for L1/L2/L3/PE:
2
Outer diameter: 4X10mm H07RN-F
21~26mm.
AC Output
2) L1/L2/L3: 32
SCA30/36KTL-DO Recommended cable
2
3X8~25mm cable, (10mm2)
(L1/L2/L3/PE) for L1/L2/L3:
Outer diameter:
3X10mm2 H07RN-F
21~26mm.
PE: 1X8~25mm2
Recommended cable
cable for external
for PE: 1X16mm2
grounding point
3x0.2~0.75mm2 communication cable with
Dry contact
outer diameter of 4.5~6mm
UTP CAT-5e or 3x0.2~0.75mm2
RS485
communication cable with outer diameter of 1200
communication
4.5~6mm
Ethernet UTP CAT-5e communication cable with
100
communication outer diameter of 4.5~6mm
Zigbee
No need for external cable connection /
communication

28
3.3.1 DC connection
1) Working mode
CPS SCA30/36KTL-DO series inverter has two PV input sections: DC
Input-1 and DC Input-2. These two sections can work under “Parallel mode” or
“Independent mode”. (See Figure 3-19)
Under Parallel mode, the two PV input sections share one MPP Tracker;
Under Independent mode, each PV input section works with one MPP Tracker.

Figure 3-19(a) Parallel mode Figure 3-19(b) Independent mode


Table 3-4 DC input power specification
Inverter model Max. DC input power Rated DC input power
of each input section

SCA20KTL-DO 21KW 10.5KW

SCA25KTL-DO 26KW 13KW


SCA30KTL-DO 31KW 15.5KW
SCA36KTL-DO 37KW 18.5KW
Remarks: The standard configuration is “Parallel mode”. If it needs to
switch to the “independent mode”, please take the following steps to change
the internal configuration:
1. Remove the cover of the wiring box. (see Figure 3-28)

29
2. Use No.2 Phillips head screwdriver to remove the wire terminals from
the J405 and J406 terminal blocks on the fuse board.
3. Remove the jumper busbar and tighten the wire terminals back on
the terminal blocks with a torque value of 1.6N.m.

Jumper busbar

Figure 3-20 Internal configuration of parallel mode


4. Set the selector switch on the LCD board (see Figure 3-21) to
independent mode.

PAR

IND
S401

communication

Figure 3-21 Location of the PV connection mode selector switch

30
Selector switch for 1-----independent mode
PV connection 2-----parallel mode
mode

2) DC fuse selection
Customers must verify that the appropriate fuses are used depending on
the actual configuration PV strings.
1) Each independent string of DC input from the PV strings needs fuse
protection.
2) The rated voltage of fuse should be higher than the Max. Voc of each
PV string.
3) In order to keep the output power normal, the rated current of fuse is
generally larger than the 1.5 × Max. output current from the PV strings.
4) In order to protect the PV strings, the rated current of fuse should NOT
be larger than the sum of the Isc of any two of the PV strings. Make
sure the rated current of fuse is as small as possible on the condition
of normal output power.
The following table lists the recommended fuse type, specifications and
number under the rated voltage and power range of 8 strings of PV panels.
CPS SCA20/25/30/36KTL-DO inverters are equipped with typical 15A DC
fuses.
Table 3-5 Recommended fuses
Rated Rated
Brand Type Number
current voltage
SCA20KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA25KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA30KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
SCA36KTL-DO Littlefuse 0SPF015.T 15A 1000V 8
31
WARNING:
DC fuses should be replaced by qualified personnel for safety
reasons. Make sure the inverter is isolated from both the DC
and AC sources and check to ensure the hazardous high
voltage has been fully discharged before operating on the
inverter.

3) DC cable connection
To ensure the optimum performance of the inverter, please read the
following guidelines before DC connection:
(a) Confirm the DC configuration referring to Table 3-5 and ensure that the
maximum open circuit voltage of the PV modules is lower than 1000
Vdc under any conditions;

(b) Confirm that the PV strings for each MPPT of the inverter are of the
same type and specification before connection. The number,
orientation, and tilt of PV strings may differ for different applications.
(c) Check the polarity (Figure 3-22) before plugging the DC connectors
with the cables of PV strings according to the following steps:
i. Use a multi-meter to measure the PV strings’ cable ends and check the
polarity.
ii. The positive (+) terminal of cable should match the positive (+) terminal
of inverter’s DC input.
iii. The negative (-) terminal of cable should match the negative (-)
terminal of inverter’s DC input.

NOTICE:
It is important to use a multi-meter to check the polarity of DC input
cables to avoid any risk of reverse polarity.

32
Figure 3-22 Polarity check
(d) Put the positive (negative) DC cable through the gland and cable
fastener, and then crimp the cable with the cord end terminals shown in
Table 3-6.
Table 3-6 Cord end terminals for DC cables

No. Item Function

1 For Positive DC cable

2 For Negative DC cable

(e) Insert the crimped positive and negative terminals into the male and
female housing respectively, and then tighten the seal glands, as
shown in Figure 3-23 and Figure 3-24:

NOTICE:
It is required to use the attached or the same type of DC input
connectors. Otherwise, poor contact may happen, causing problem
of normal use.

33
Figure 3-23 Assemble male connector on DC positive cable

Figure 3-24 Assemble female connector on DC negative cable


Remark: Confirm the following points before connecting the DC cables to
the inverter:
1. Make sure the PE cable is well connected. Please refer to 3.3.2 for
detailed information of ground connection.
2. Turn off the DC switch.
(f) Plug the assembled DC cable connectors with the positive and negative
connectors on the inverter side respectively, as shown in Figure 3-25:

Figure 3-25 Plug DC cable connectors


If the input connector needs to be unlocked, put the unlock tool for DC
connector into the slot on the connector, and unlock the connector by pressing
down the unlock tool, as shown in Figure 3-26 & Figure 3-27:

34
Figure 3-26 Unplug the positive connector

Figure 3-27 Unplug the negative connector


3.3.2 AC and ground connection
The following describes how to connect the AC output cables and PE
cable between the inverter and the AC grid:
1) Use the 3mm Hex screwdriver to screw off the 4 screws on the wiring
box and take off the cover. (See Figure 3-28)

Figure 3-28 Take off the cover of the wiring box


35
2) The inverter supports 2 kinds of cable connection on the AC side
depending on the grouding connection method. The cable set-up procedures
are illustrated below. Please fasten all the cables and glands after connection.
Table 3-7 Necessary tools for cable set up

No. Tools
1. 6mm flat screwdriver
2. 8mm hex socket wrench
3. Diagonal pliers
4. Wire stripping pliers
5. Crimping pliers

Table 3-8 Torque value

AC output terminal block 3.5 N-m


Internal grounding bar 1.6 N-m
Internal grounding stud 1.6 N-m
External grounding point 1.6 N-m

CPS SCA20/25KTL-DO Connect Neutral, L1, L2, L3 ,N and PE cables to


the corresponding terminals, as shown in figure 3-29.

1 2

AC OU TPUT
交流输出
W A R NING : C OM M. PO RT
H igh touch current . 通信接口
Earth connection essential
before connecting supply.
警告:
大接触电流,
在接通电源前必须先接地。

Figure 3-29 Wye grid connection

36
(1)Connect the AC (L1, L2, L3, N) cables to the terminal block and use the
OT type terminal to connect the PE cable to the internal grounding stud inside
the wiring box. (See the 1st graph in Figure 3-29) Set up the cables referring
to Figure 3-30

Pre-insulated end ferrule


4pcs

OT type terminal,1pcs

Core wire Pre-insulated end ferrule

Core wire OT type terminal

Figure 3-30 The AC cable


(2)Connect the AC (L1, L2, L3, N) cables to the terminal block and use the
OT type terminal to connect the PE cable to the external grounding point at the
bottom of the wiring box. (see the 2nd graph in Figure 3-29) Set up the cables
referring to Figure 3-31

37
Pre-insulated end ferrule
4pcs

Core wire Pre-insulated end ferrule

Ground wire OT type terminal,2pcs


Figure 3-31 The AC cable

INSTRUCTION:
The attached pre-insulated end ferrules match with the 10 mm2
cables. If the cable of other gauge is selected, different pre-insulated
end ferrule is needed and provided by the installers.

3) The AC output (L1/L2/L3/N) cables of the PV inverter are connected to


the AC grid through the 4 pole AC breaker to make sure the inverter can be
safely disconnected from the AC grid. Please choose the AC breaker referring
to Table 3-9:

Table 3-9 Specification of AC breaker selection

Inverter AC breaker rated current(A)

CPS SCA20KTL-DO 50

CPS SCA25KTL-DO 63

CPS SCA30/36KTL-DO Connect Neutral, L1, L2, L3 and PE cables to the


corresponding terminals, as shown in figure 3-32.
38
1 2

AC OUTPUT
交流输出
WARNING: COMM. PORT
High touch current . 通信接口
Earth connection essential
before connecting supply.
警告:
大接触电流,
在接通电源前必须先接地。

Figure 3-32 Grid connection


(1) Connect the AC (L1, L2, L3) cables to the terminal block and use the
OT type terminal to connect the PE cable to the internal grounding
st
stud inside the wiring box. (see the 1 graph in Figure 3-22) Set up
the cables referring to Figure 3-33.

Pre-insulated end ferrule


3pcs

OT type terminal,1pcs

Core wire Pre-insulated end ferrule

Core wire OT type terminal


Figure 3-33 The AC cable
(2) Connect the AC (L1, L2, L3) cables to the terminal block and use the
OT type terminal to connect the PE cable to the external grounding
nd
point at the bottom of the wiring box. (see the 2 graph in Figure 3-32)
Set up the cables referring to Figure 3-34.

39
Pre-insulated end ferrule
3pcs

Core wire Pre-insulated end ferrule

Ground wire OT type terminal,2pcs

Figure 3-34 The AC cable

40
INSTRUCTION:
The attached pre-insulated end ferrules match with the 10 mm2
cables. If the cable of other gauge is selected, different pre-insulated
end ferrule is needed and provided by the installers.

3) The AC output (L1/L2/L3) cables of the PV inverter are connected to


the AC grid through the 3 pole AC breaker to make sure the inverter can be
safely disconnected from the AC grid. Please choose the AC breaker referring
to Table 3-10:

Table 3-10 Specification of AC breaker selection

Inverter AC breaker rated current(A)

CPS SCA30KTL-DO 63A

CPS SCA36KTL-DO 63A

41
3.3.3 Communication connection

CPS SCA20/25/30/36KTL-DO series inverter supports 3 communication


methods: RS485, Ethernet and ZigBee. RS485 is the standard communication,
the Ethernet and ZigBee cards are optional for users. Each communication
method supports firmware upgrade by USB disk.
1. Communication board description

PAR

IND
S401
ON

OFF

S402

Communication board

OFF ON

S403

34
Figure 3-35 Communication board

42
Figure 3-36 Optional communication card

2. Connectors and communication cards


Item Picture Configuration description

① Dry contact Please see the section after the table


communication
port P205 for detailed information.

N.O. N.C. COM

② USB port Firmware upgrade via USB disk


P207

③/④RS485 port No. Colour Function

(RJ45 1 White orange 485+


connector) 2 Orange N.C
P203, P204
3 White green 485-

4 Blue N.C.

5 White blue N.C.

6 Green N.C.

7 White brown COM

8 Brown N.C

⑤ RS485 port 1 -----NC

(5pin connector) 2 -----NC


P208 3 -----RS485+

4 -----RS485-

43
5 -----COM

⑥ Selector 1-----Disable the termination


switch for setting resistance
the 120Ω 2-----Enable the terminal resistor
terminal resistor
of the RS485
communication

S402

⑦ 1- NO equip Communication card


Communication 2- Equip Communication card
card power
supply switch

S403

⑧ Selector 1-----Independent mode


switch for setting 2-----Parallel mode
the PV
connection
mode

S401

⑨ Zigbee card The ZigBee card supports wireless

(Optional) network communication. The


communication frequency is optional
from 2.405GHz—2.480GHz and the
visible communication distance
reaches up to 2000 metres.
The factory default configuration of
ZigBeeCard is transit route mode.
44
The communication frequency is
2.480GHz. Network ID is 0xFF. The
transmit mode is Master-slave, and
the communication baud rate is
9600pbs. Set the baud rate to
9600pbs through LCD operations
when installing the Zigbee card.
⑩Ethernet card The Ethernet card is equipped with

(optional) an Ethernet port for TCP/IP


communication. The factory default
IP address is 192.168.1.100. You
may check the IP address by the
finder.exe software.
Use the Web Page function
embedded in the Ethernet card to
input the effective IP address in the
IE address bar, such as
//192.168.1.100. Input the user
name and password (Default user
name: admin, password: admin),
then set up the internet parameters
and check the real-time information
of inverter, etc.
Set the baud rate to 9600pbs
through LCD operations when
installing the Ethernet card.
① Dry contact communication:
The inverter features an alarm function that opens or closes a dry contact on the

45
communication board. (available both as contact normally open – N.O. – and as
contact normally closed – N.C.), as shown below:

N.O. N.C. COM

Figure 3-37 Dry contact communication port

The voltage and current rating of the dry contact shown in the following
table must not be exceeded in any case.

Table 3-11 Rating of dry contact


Voltage Current

AC Maximum 277 V Maximum 3 A

DC Maximum 30 V Maximum 1 A

Different modes of dry contact output can be accessed by connecting


different pins of the P205 connector, as shown in following table.

Table 3-12 Working modes of dry contact


Dry contact communication Status in fault Status without fault
port condition condition

P205: N.O. — COM Closed Open

P205: N.C. — COM Open Closed

Connection Plan:
You can connect a LED or other loads to indicate the operational status of
the inverter, as shown in the following figure:

46
Figure 3-38 Schematic diagram of dry contact communication

If you connect the contact port to the power distribution grid, you must
install an individual miniature circuit-breaker between the dry contact and the
power distribution grid.

Dry contact communication cable connection:


a.) Screw off the nut of the communication cable gland, and take out one of the
seal pins.

47
Figure 3-39 Take out the seal pin

b.) Put the dry contact communication cable through the cable gland and inside the
wiring box.
c.) Use double-layer insulated cables. Strip the cables according to the
following requirements.
Tool: Wire stripping pliers

D A

L1 L2

Figure 3-40 Wire stripping

Table 3-13 Cable set-up


Position Description Value

Cable type Double-layer insulated cable

48
D Outer diameter 4.5 mm~ 6 mm

A Cross-section area of conductor 0.2 mm² ~ 0.75 mm²

L1 Length of stripped outer wire skin Maximum 15mm

L2 Length of stripped inner wire skin Maximum 7 mm

d.) Connect wires to the terminal.


Tool: 2 or 2.5mm flat screwdriver

No. Cable Color Function


1 Red N.O.
2 Blue N.C.
3 Green COM

Figure 3-41 Wire connection

e.) Plug the cable terminal into the P205 connector.


f.) Tighten the nut of the cable gland.

Figure 3-42 The dry contact communication cable connection


49
② RS485 communication cable connection:

IN IN OUT

1 2 3 4

Figure 3-43 RS485 connection


1. Cable connection of RS485 communication: RJ45 connector

2. Cable connection of RS485 network communication: RJ45 connector

3. Cable connection of RS485 communication: 5 pin connector

4. Cable connection of RS485 network communication: 5 pin connector

a.) Screw off the nut of the communication cable gland, and take out the seal
pin, as shown in Figure 3-44
Remarks:
1. Take out 1 seal pin for RS485 communication of single inverter
2. Take out 2 seal pins for RS485 network communication

50
Figure 3-44 Take out the seal pin
b.) Put the RS485 cable through the cable gland and inside the wiring box. Make the
cable terminals as shown in Figure 3-42/3-43.

Tools: Wire stripping pliers, crimping pliers (for RJ45 connector)

Wire stripping pliers, 2 or 2.5mm flat screwdriver (for 5 pin connector)

No. Colour Function

1 White orange 485+

2 Orange N.C

3 White green 485-

4 Blue N.C.

5 White blue N.C.

6 Green N.C.

7 White brown COM

8 Brown N.C
Figure 3-45 Crimp RJ45 connector on the RS485 and Ethernet cable

51
1 -----NC

2 -----NC

3 (Red) --------RS485+

4 (Blue) -------RS485-

5 (Green) -----COM
(1) (2)
Figure 3-46 Fasten the cable terminal on the RS485 5 pin connector
(1) RS485 communication of single inverter
(2) RS485 network communication
c.) Plug the cable terminal into the corresponding connector.
d.) Tighten the nut of the cable gland.

52
RS485 network connection:

When the inverters are monitored via the RS485 communication, the unique RS485
address for each inverter can be set through the LCD interface. Up to 31 inverters
can be connected together in the RS485 communication network. The Daisy-chain
topology is recommended for the RS485 network connection, as shown in Figure
3-44. Other communication topologies, such as the star networks, are not
recommended.

Figure 3-47 R485 network connection

If there are multiple inverters in the RS485 networking, the selector switch S402 of
the last inverter in the daisy chain should be in ON position to have the 120ohm
terminal resistor enabled while keeping the selector switch S402 of other inverters in
OFF position to disable the terminal resistor.

53
③ Ethernet communication cable connection:

Figure 3-48 Ethernet cable connection


a.) Screw off the nut of the communication cable gland, and take out one of the
seal pins.

54
Figure 3-49 Take out the seal pin
b.) Put the Ethernet cable through the cable gland and inside the wiring box. Make
the cable terminals as shown in Figure 3-42.

Tools: Wire stripping pliers, crimping pliers

c.) Plug the cable terminal into the corresponding connector.


d.) Tighten the nut of the cable gland.
④ Zigbee communication cable connection:

a.) Take out the waterproof connector from the accessory kit. Loosen the nut at
the end of the cable gland, take off the waterproof rubber plug, and cut off one
of the hole of the rubber plug.

Tool: Utility knife

b.) Put the antenna cable through the rubber plug, and assemble the
waterproof cable gland in sequence. Tighten the nut at the end of the cable
gland.

c.) Screw off the plastic plug beside the communication cable gland.

Tool: 4mm flat screwdriver

d.) Screw on the waterproof cable gland in the unplugged hole, and fix the
ZigBee antenna at the bottom of the inverter.

Tool: No.2 Phillips head screwdriver

e.) Tighten the cable of the ZigBee antenna on the connector of


communication card.

55
a

c d e

Figure 3-50 The ZigBee cable connection

56
Chapter 4 Commissioning

4.1 Commissioning Checklist

WARNING:
Please follow the guidelines below before on-grid operation to
eliminate possible dangers to ensure safety.

4.1.1 Mechanical installation


Make sure that the mounting bracket is secure and all the screws have been
tightened to the specified torque values.

4.1.2 Cable connections


¾ Make sure that all cables are connected to the right terminals
¾ The appropriate cable management is important to avoid physical damage.
¾ The polarity of DC input cables should be correct and the DC Switch should
be on “OFF” position.
(Please refer to 3.3 Electrical installation)

4.1.3 Electrical check


¾ Make sure that the AC circuit breaker is appropriately sized
¾ Test whether the AC voltage is within the normal operating range
¾ Make sure the DC open circuit voltage of input strings is less than 1000V.

4.2 Commissioning steps


Complete the checklist above before commissioning the inverter as follows:
1.) Turn on the AC circuit breaker.
2.) Turn on the DC circuit breaker.
(Skip these two steps if there are no circuit breakers.)

57
3.) Switch the DC Switch to the “ON” position. When the energy supplied by the
PV array is sufficient, the LCD screen of inverter will light up. The inverter will
then start up with the message “sys checking”.
4.) Set up the grid standard:

INSTRUCTION:
Please check with your local electricity supply company before
selecting the grid standard. If the inverter is operated with a wrong grid
standard, the electricity supply company may cancel the operation
license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not
permitted.

¾ When the inverter completes “sys checking”, LCD shows the screen as
Figure 4-1 below. Press ENTER to the standard selection interface, as
shown in Figure 4-2.
¾ Select the corresponding grid standard and press ENTER.

Figure 4-1 Set up grid standard

58
Figure 4-2 Select grid standard

5.) When the LCD screen shows the normal operation status (Figure 4-3) and
the “RUN” light on the LED panel lights up, it indicates that the grid connection
and power generation are successful.

PV1 231 PV2 231


636 V 30.1 640 V 30.1
24.1A 223.2 24.1A 223.2
08/12 13:10:05 08/12 13:10:10
(a) (b)
Figure 4-3 Normal operation status

6.) If the inverter fails to operate normally, “FAULT” light will light up and the
fault information will show on the LCD screen.
(Please refer to 7.1.2 Troubleshoot LCD faults)
7.) Set up system time and language
Set up the system time and language according to “5.4.4 System
configuration”.
8.) To check the real time operation information, you can refer to “5.4.1
Operation information”.

59
Chapter 5 User Interface

5.1 Description of LCD panel

The inverter’s LCD panel mainly consists of LCD screen, LED indicator
lights, buzzer and 4 keys, as shown in Figure 5-1.

POWER

RUN

GRID

FAULT

Figure 5-1 LCD panel

Interpretation for the indicator lights is shown in Table 5-1 and function of
the keys is shown in Table 5-2.

Table 5-1 LED Indication

LED light Name Status Indication

Light Energized (control panel starts to


Working
on work)
POWER power
Light
light Power supply not working
off
Grid-tied Light
RUN In grid-tied power generation state
operation on
60
indication Derated running status (light up 0.5s,
Flash
light light off 1.6s)
Light In other operation status or power
off supply not working
Light
Grid Grid is normal
on
status
GRID Flash Grid fault (light up 0.5s, light off 1.6s)
indication
Light
light Power supply not working
off
Light
Indicates a Fault
on
Fault Slow Indicates Alarm (light up 0.5s, light off
status flash 2s)
FAULT
indication Fast Protective action (light up 0.5s, light
light flash off 0.5s)
Light
No fault or power supply not working
off

Table 5-2 Definition of the keys

Key Description Definition of function

Escape key Back/end/mute

Confirm entering the menu/confirm set


Enter key value/Switch to parameter setting
mode
Page up in selection menu/+1 when
Up
setting parameters

Page down in selection menu/-1 when


Down
setting parameters

61
5.2 Operation state
Table 5-1 indicates the definitions of LED, i.e. indicates the information of
the inverter’s operation state. It indicates that the system is energized and
under DSP control when “POWER” lights up.
“RUN” will light up when the inverter detects that the grid connection
conditions meet the requirements and power is fed into the grid. “RUN” will
blink if the grid is in de-rated running state during the period of feeding power
into the grid.
“GRID” will light up when the grid is normal during the operation of the
inverter. Otherwise, “GRID” will blink until the grid restores to normal.
“FAULT” will blink quickly as a fault (except grid fault) occurs. “FAULT” will
not light out until the fault is eliminated. The light will blink slowly when an alarm
occurs. “FAULT” remains illuminated when an internal fault occurs.
The buzzer will give an alarm if a fault (involving power grid fault) occurs.

5.3 Interface types


Users can perform the corresponding operations with the 4 function keys
according to the indications of the LCD display.
(1) The LCD interface starts with the company logo once the system is
energized, as shown in Figure 5-2.

Figure 5-2 LOGO interface

62
(2) Indication of inverter operation mode:

Figure 5-3 Inverter system check ongoing

Figure 5-4 Inverter system in standby mode

PV1 231 PV2 231


636 V 30.1 640 V 30.1
24.1A 223.2 24.1A 223.2
08/12 13:10:05 08/12 13:10:10

(a) (b)

Figure 5-5 Default display interface for normal operation

63
Figure 5-6 Fault indication interface

LCD screen will display different mode interfaces based on the operation
modes of the inverter. There are four operation modes: startup system check
mode (as shown in Figure 5-3), stand-by mode (as shown in Figure 5-4),
normal operation mode (as shown in Figure 5-5, the switching time between (a)
and (b) is 5 seconds), and fault mode (as shown in Figure 5-6).
The default indication interface mainly indicates PV voltage, PV current,
grid voltage, instant power, daily generated power and time information under
normal operation.
The fault information of the most recent / current fault will be indicated on
the LCD screen when the inverter is in fault mode.

5.4 Menu functions


LCD screen displays “default indication interface” when the inverter is in
operation mode. Press ESC in this interface to escape the default interface and
enter the main operation interface. The main operation interface is shown in
Figure 5-7.

Figure 5-7 Main menus on the LCD screen

64
The main operation interface of LCD screen has 5 menus, i.e. “1 OP. Info”,
“2 Alarm”, “3 History”, “4 Setting” and “5 Dispatch”. The users may select
options with UP and DOWN, and then press ENT to confirm selection. The
users can return to the default indication interface by pressing ESC.

5.4.1 Operation information


When the cursor moves to “1 OP. Info” in the main screen, you should
press ENT to select the operation information as shown in Figure 5-8. Check
the information by pressing UP and DOWN. Return to the previous menu by
pressing ESC.

Figure 5-8 Operation information indication (PV independent mode)


Remarks:The LCD display is shown as follows when PV parallel mode is
selected.

65
Figure 5-9 Operation information indication (PV parallel mode)
5.4.2 Alarm
As described before, if a fault occurs during normal operation of the
inverter, corresponding fault messages will be indicated in “2 Alarm” menu in
addition to the sound and light alarms. Move the cursor to “2 Alarm” and press
ENT to check out the specific fault information, as shown in Figure 5-10.

Figure 5-10 Alarm / failure information

5.4.3 History
Move the cursor to “3 History” in the main interface. Press ENT to check
the history information, as shown in Figure 5-11. There are 4 submenus in “3
History”: “1 HistErr”, “2 OP. Recd”, “3 Version” and “4 TotalTag”.
(1) The error log can store up 100 fault messages in “1 HistErr” menu.
(2) The last 21 days of operation history data is available to be checked in
66
“2 OP. Recd” menu. All variable names in the data comply with the content in “1
OP. Info” menu of the main interface. The users can select the “2 OP. Recd”
menu and input the retraceable days (For example, the input number is 21. If
the current date is December 15th, the LCD will indicate the operation
information of 21 days before that date which is November 24th).
(3) The DSP version, LCD version and serial number of the product are
listed in “3 Version” menu.
(4) Cumulative generated power from the first day the inverter began
working is available to be checked in “4 TotalTag” menu.

No
NoError

1.St2010.12.15 20:50
Yes SPI Error
2.Ed2010.12.15 20:59
SPI Error

1 HistErr Pls input date


2 OP.Recd EDay 123.5KWh
3 History 3 Version PDayPk 20.0KW
←2→ —12/15
DayT 7.0h
→4 TotalTag

SCA30KW-KTL DSPVer. 0.01


VDE4105 LCDVer. 0.01
SN: 10731220003

TotalTag(KWh)
152123.5

Figure 5-11 History menu and submenu

5.4.4 System configuration


Move the cursor to “4 Setting” in the main interface. Press ENT to enter the
password: UP -> DOWN -> UP -> DOWN. Press ENT to confirm, and set the
current system parameters, as shown in Figure 5-12. There are 7 submenus in
67
“4 Setting”: “1 ON/OFF”, “2 Language”, “3 Buzzer”, “4 SysTime”, “5 Commun.”,
“6 OtherCmd” and “7 NetConfig”.

→ ON
OFF

ON State

→ 中文 → Francaise → Italiano
1 ON/OFF English Deutsch
2 Language
4 Setting
3 Buzzer
→4 SysTime EnglishVer. EnglishVer. EnglishVer.

5 Commun KeyBeep
6 OtherCmd Enabled
7 NetConfig AlarmBeep
→ Disabled


2009 / 12 / 15
21 :14

→ Address 2
BaudRate 3
1 2400 2 4800
3 9600 4 19200

ARCOption IPAddr:10
-- 122
ARCFaultClear 1
123

MPPTOption SubMask:255
-- 255
MPPTCycle 255
-- Min 0

GateWay:10
MPPTScan 122
1
AFCI Test 254

DHCP DNSSer.: 10
122
<Enable/Disable> 0
StaticIP 1

Figure 5-12 System setup menu and submenu


(1) The inverter can be started and shut down with “1 ON/OFF” menu.
Move the cursor to “ON” and press ENT, “ON State” will then be indicated at the
bottom of LCD screen; move the cursor to “OFF” and press ENT, then “OFF
State” will be indicated as well. The inverter will stand by instead of working

68
normally if the startup conditions do not meet the set value even if “ON” is
selected. The inverter will be shut down immediately if “OFF” is selected in any
case.
(2) Five languages, i.e. Chinese, French, English, German, and Italian are
available in “2 Language” menu.
(3) Key beep and Alarm beep can be set mute/unmute in “3 Buzzer” menu.
“Key beep” and “Alarm beep” can be chosen by pressing UP and DOWN. Shift
between “Enable” and “Disable” by pressing UP and DOWN if the cursor is on
the “Key beep”. Complete the setup by pressing ENT. Similarly, the Alarm beep
can be set up in the same way.
(4) Set up the system date and time with “4 SysTime” menu (These
parameters are of critical importance and will be used in history information).
(5) Set the 485 communication parameters with “5 Commun.” menu.
(6) There are 5 submenus in the “6 MPPTScan” menu:
1. “ARCOption” is used to enable/disable the ARC function. Press ENT
and use UP and DOWN to enable/disable the ARC function, and press ENT to
confirm the setting.
2. “ARCFaultClear” is used to clear the ARC fault. Move the cursor to this
menu, and press ENT. The operation result will appear on the LCD, ie.
“Succeed” or “Failed”.
3. “MPPTOption” is used to enable the MPPT Scan. Move the cursor to
this menu, press ENT to set up the function. Use UP and DOWN to
enable/disable the “MPPTOption” function. Press ENT to confirm the setting.
4. “MPPTCycle” is used to set up the cycle time of MPPT Scan. Move the
cursor to this menu, press ENT to set up the cycle time. Use UP and DOWN to
adjust the MPPT cycle time. Press ENT to confirm the setting.
5. “MPPTScan” is execute the MPPT scanning manually. Move the
cursor to this menu, and press ENT to initiate the scanning. The LCD screen

69
will skip to normal operation interface if the MPPT scanning succeeds, but
remain on the “MPPTScan menu” interface if the scanning fails.
(7) Configure the network address in the “7 NetConfig” menu.
Move the cursor to the menu, press ENT and set up the parameters by
UP and DOWN.

INSTRUCTION:
Move the cursor to the corresponding menu to set up the
parameters, and the number will flash after pressing ENT. Use UP
and DOWN to adjust the parameters.
5.4.5 Power dispatch
Move the cursor to “5 Dispatch” in the main interface and press ENT to go
to the following interface (Figure 5-13):

Figure 5-13 Active Power and PowerFactor

Remote power dispatch: The “ActivePower” and “PowerFactor” can be


adjusted remotely by software.
5.4.6 AutoTest
INSTRUCTION:
The Autotest is only needed for CEI 0-21 grid standard.

70
The “6 Autotest” appears ONLY when users select the “CEI 0-21” grid
standard. Users can do the Class I and Class II protection tests to the grid
voltage and frequency by Class I and Class II protection tests.
Select “6 Autotest” and press ENT to go to the 8 submenus, including “1
VMaxTest1”, “2 VMinTest1”, “3 FMaxTest1”, “4 FMinTest1”, “5 VMaxTest2”, “6
VMinTest2”, “7 FMaxTest2” and “8 FMinTest2”.

INSTRUCTION:
The Autotest function is ONLY available when the inverter is in
normal operation mode.
Take the “1 VMaxTest1” for example. When you select this submenu and
press ENT, “VMaxTest1 Start?” will appear on the LCD screen for your
confirmation. You can press ESC to cancel the test. If press ENT again, you will
see “Testing...” on the LCD screen. When the test is complete, the test result
will be reported on the screen. Then press ESC to go back to the 8 submenus
for other tests with the same test steps.

71
Figure 5-14 Autotest menu and submenus

72
5.4.7 System protection parameters setup
Press DOWN and ENT at the same time in the main interface and enter
the password (UP -> DOWN -> UP -> DOWN) to access the system protection
parameters setup menu. This menu includes 5 submenus: “1 SysPara”, “2
Restart”, “3 Recover”, “4 ClrErrRecd” and “5 Stdset”, as shown in Figure 5-15.
1 GridVProtect
2 GridFProtect
3 ON/OFF
4 PowerContr

5 LVRTSet
6 OtherProtect

Enter Password →1 SysPara.


**** 2 Restart
3 Recover Are You Sure?
4 ClrErrRecd
5 StdSet
Initialization?
Pwd Error
Pls Input Again
**** Wrong Pwd Restarting..

Recovering..
FaultOperated

Success !
Success
Success !
Failure
ClearErrors?
Failure!
Failure!
Failure
Success !

FaultOperated
1 VDE0126-1-1 5 CEI_021 9 BDEW
2 VDE4105 6 NB32004 10 Brazil
3 G59 7 IEC61727 11 THA-MEA
4 C10_11 8 IEE1547 12 NB32004-480

Figure 5-15 System protection parameter configuration

(1) The system protection parameters of each grid standard can be set up
in “1 SysPara” menu. Please refer to Chapter 5.4.8.

(2) “2 Restart” menu: If a fault shutdown happens, a severe fault may have
occurred inside the inverter. The user can perform a force reboot for one time in
this menu if the user needs to restart the inverter.
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INSTRUCTION:
This function is effective only when the fault “IntFault0010~0150” in the
troubleshooting table occurs. The inverter may restore to normal
operation automatically if alarm or protection faults occur. This function
will not respond when the inverter is in operation mode and a
“FaultOperated” alarm interface will be indicated.

(3) “3 Recover” menu: The manufacturer’s parameter default value can be


restored when the inverter is not in operation mode. Otherwise “Fault
Operated” will be reminded.
(4) “4 ClrErrRecd” menu: History information of the failures can be wiped
clear after confirmation
(5) “5 Stdset” menu: The grid standard can only be changed when the inverter is
turned off by LCD shut down. The change is ineffective under normal operation
mode. Please refer to “6.2 Shut down” after the inverter stops working, and choose
the grid standard as per the local requirement of the electricity supply company.

NOTICE:
Please don’t change the grid standard when the inverter is in
normal operation mode, or the change is invalid. Please refer to the
“6.2 Manual shutdown” to turn off the inverter.
INSTRUCTION:
CPS SCA20/25/30/36KTL-DO series PV inverter supports 7 grid
standards. Please check with your local electricity supply company
before selecting the grid standard. If the inverter is operated with a
wrong grid standard, the electricity supply company may cancel the
operation license.
Putting the inverter into operation before the overall system complies
with the national rules and safety regulation of the application is not

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permitted.

5.4.8 System control parameters

The “1 SysPara” menu has 6 submenus, including ”1 GridVProtect”, ”2


GridFProtect”, ”3 ON/OFF”, ”4 PowerContr”, ”5 LVRTSet” and ”6
OtherProtect”.
(1) ”1 GridVProtect” and ”2 GridFProtect” menus: Set up the parameters of
grid voltage, frequency protection and recovery, etc, as shown in Table
5-3(CPS SCA20/25/30KTL-DO) and Table 5-4(CPS SCA36KTL-DO):
Table 5-3 Parameters of grid voltage and frequency

Setup range (lower limit,


Parameter name Description
default & upper limit)
Threshold value of Level 1
GridV.Max1(V) {200.0, 418.0, 533.0}
Max. grid voltage
Threshold value of Level 1
VMaxTripT1(S) {0, 2.00, 600.00}
Max. grid trip voltage
Threshold value of Level 1
GridV.Min1(V) {0, 323.0, 480.0}
Min. grid voltage
Threshold value of Level 1
VMinTripT1(S) {0, 2.00, 600.00}
Min. grid trip voltage
Threshold value of Level 2
GridV.Max2(V) {200.0, 513.0, 624.0}
Max. grid voltage
Threshold value of Level 2
VMaxTripT2(S) {0, 0.05, 600.00}
Max. grid trip voltage
Threshold value of Level 2
GridV.Min2(V) {0, 190.0, 480.0}
Min. grid voltage
Threshold value of Level 2
VMinTripT2(S) {0, 0.10, 600.00}
Min. grid trip voltage

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Recovery threshold value
GridVmaxRecT(V) {200.0, 413.0, 533.0}
of Max. grid voltage
Recovery threshold value
GridVminRecT(V) {0, 328.0, 480.0}
of Min. grid voltage
Recovery time of grid
GridVRecT(S) {0, 300.00, 600.00}
voltage protection
Protection threshold value
GridF.Max1(Hz) of Level 1 Max. grid {50.00,50.20, 65.00}
frequency
Trip time of Level 1 Max.
FmaxTripT1(S) {0, 120.0, 600.00}
grid frequency
Protection threshold value
GridF.Min1(Hz) of Level 1 Min. grid {45.00, 49.5, 60.00}
frequency
Trip time of Level 1 Min.
FminTripT1(S) {0, 600.0, 600.00}
grid frequency
Protection threshold value
GridF.Max2(Hz) of Level 2 Max. grid {50.00, 50.50, 65.00}
frequency
Trip time of Level 2 Max.
FmaxTripT2(S) {0, 0.20, 600.00}
grid frequency
Protection threshold value
GridF.Min2(Hz) of Level 2 Min. grid {45.00, 48.00, 60.00}
frequency
Trip time of Level 2 Min.
FminTripT2(S) {0, 0.20, 600.00}
grid frequency

GridFmaxRecT(Hz) Recovery threshold value {49.00, 50.10, 65.00}

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of Max. grid frequency

Recovery threshold value


GridFminRecT(Hz) {45.00, 49.70, 60.00}
of Min. grid frequency
Recovery time of grid
GridFRecT(S) {0, 300.00, 600.00}
frequency protection
Threshold value of grid
GridV.Unbal(%) {0.1, 2.6, 100}
voltage unbalance
Note:The above listed values are based on NB/T 32004-2013 and may vary
according to different grid standards.
Table 5-4 Parameters of grid voltage and frequency

Setup range (lower limit,


Parameter name Description
default & upper limit)
Threshold value of Level 1
GridV.Max1(V) {200.0, 528.0, 552.0}
Max. grid voltage
Threshold value of Level 1
VMaxTripT1(S) {0, 2.00, 600.00}
Max. grid trip voltage
Threshold value of Level 1
GridV.Min1(V) {0, 408.0, 480.0}
Min. grid voltage
Threshold value of Level 1
VMinTripT1(S) {0, 2.00, 600.00}
Min. grid trip voltage
Threshold value of Level 2
GridV.Max2(V) {200.0, 648.0, 648.0}
Max. grid voltage
Threshold value of Level 2
VMaxTripT2(S) {0, 0.05, 600.00}
Max. grid trip voltage
Threshold value of Level 2
GridV.Min2(V) {0, 240.0, 480.0}
Min. grid voltage

VMinTripT2(S) Threshold value of Level 2 {0, 0.10, 600.00}

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Min. grid trip voltage

Recovery threshold value of


GridVmaxRecT(V) {200.0, 522.0, 533.0}
Max. grid voltage
Recovery threshold value of
GridVminRecT(V) {0, 414.0, 480.0}
Min. grid voltage
Recovery time of grid
GridVRecT(S) {0, 300.00, 600.00}
voltage protection
Protection threshold value of
GridF.Max1(Hz) {50.00, 50.20, 66.00}
Level 1 Max. grid frequency
Trip time of Level 1 Max. grid
FmaxTripT1(S) {0, 120.0, 600.00}
frequency
Protection threshold value of
GridF.Min1(Hz) {45.00, 49.50, 60.00}
Level 1 Min. grid frequency
Trip time of Level 1 Min. grid
FminTripT1(S) {0,600.00, 600.00}
frequency
Protection threshold value of
GridF.Max2(Hz) {50.00, 50.50, 66.00}
Level 2 Max. grid frequency
Trip time of Level 2 Max. grid
FmaxTripT2(S) {0, 0.20, 600.00}
frequency
Protection threshold value of
GridF.Min2(Hz) {45.00, 48.00, 60.00}
Level 2 Min. grid frequency
Trip time of Level 2 Min. grid
FminTripT2(S) {0, 0.20, 600.00}
frequency
Recovery threshold value of
GridFmaxRecT(Hz) {49.00, 50.10, 66.00}
Max. grid frequency
Recovery threshold value of
GridFminRecT(Hz) {45.00, 49.70, 60.00}
Min. grid frequency

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Recovery time of grid
GridFRecT(S) {0, 300.00, 600.00}
frequency protection
Threshold value of grid
GridV.Unbal(%) {0.1, 2.6, 10.0}
voltage unbalance
Note:The above listed values are based on NB/T 32004-2013(480) and may
vary according to different grid standards.

(2) ”3 ON/OFF” menu: Set up the start-up and shut-down control parameters.
Table 5-5 Start-up and turn-off control parameters

Setup range (lower limit,


Parameter name Description
default & upper limit)

PVStartVol(V) PV start-up voltage {300.0,330.0,400.0}

SoftStep(KW/S) Soft step {0.01,1.20,2.00}

SoftOffOption Soft turn off option {Ban, Ban,Enable}

OffPStep(KW/S) Turn off power step {0.01,1.20,2.00}

IsoResis(KOhm) Isolation resistance {10.0,40.0,1000.0}

GridReStep(KW/S) Grid fault recovery step {0.01,0.03,2.00}

Note:The above listed values are based on NB/T 32004-2013 and may vary
according to different grid standards.

(3) ”4 PowerContr” menu: relative functions of active, reactive power control


and over-frequency derating, including “ActiveContr(%)”, “RePowerContr”
and ”FreqDeratCtrl” menus.
1. “ActiveContr(%)” menu: adjust the active power of AC output, the
range is 0~100.0%.

79
2. “RePowerContr” menu: set up the reactive power control mode,
including 6 submenus: “1. None”, “2. Dispatch”, “3. Q Set”, “4. PF Set”, “5.
PF(P) Set” and “6. Q(U) Set”.

Figure 5-16 Reactive power mode


1). None: No mode/disable reactive power mode
2). Dispatch: Remote power dispatch mode
Note: The ActivePower, PF and Q value can be adjusted by remote software if
the “Dispatch” is selected.
3). QReactSet: Set the Q value
Note: Change the reactive power by adjusting the Q value (reactive
compensation)
4). PF Set: Set the PF value
Note: Change the reactive power by adjusting the PowerFactor
5). PF(P) Curve:PF curve mode
Note: The power factor changes according to the power change, as shown in
Figure 5-17:

INSTRUCTION:
The PF (P) Curve function is only available for VDE-4105 and CEI 0-21
grid standard.

80
PF
(PFCurveP1, PFCurvePF1)

Capacitive

‐1

Inductive

(PFCurveP2, PFCurvePF2)

Figure 5-17 PF(P) curve mode


6). Q(U) Curve:Q(U) curve mode
Note: The reactive compensation changes according to the grid voltage
change, as shown in Figure 5-18.

INSTRUCTION:
The Q(U) curve function is only available for CEI 0-21 grid standard.

Q(%)
(QuCurveU1, QuCurveQ1)

Inductive
(QuCurveU2,
QuCurveQ2)

(QuCurveU3,
QuCurveQ3)
Capacitive

(QuCurveU4, QuCurveQ4)

Figure 5-18 Q(U) curve mode


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The Table 5-6 lists the parameters of QReactSet, PF Set, PF(P) Curve
and Q(U) Curve modes. Press ENT to start up the modes after the parameters
are set up.

Figure 5-6 Parameters of reactive power control


Parameter Setup range (lower limit,
Mode Description
Name default & upper limit)
ReactiveComp(
Q (-100.0%,0.0%,100.0%)
%)

PF PowerFactor (-1.000,1.000,1.000)

PFCurveP1(%) (0,50%,100%) See Figure 5-17

PFCurvePF1 (-1.000,1.000,1.000) See Figure 5-17

PFCurveP2(%) (0,100%,100%) See Figure 5-17

PFCurvePF2 (-1.000,-0.900,1.000) See Figure 5-17


PF(P)
PF curve trip
PFCurvTripV(V) (358.5,398.3,438.2)
voltage
PF curve
PFCurveReV(V) (0,358.5,438.2) revocation
voltage

QuCurveU1(V) (430.2,430.2,440.0) See Figure 5-18

QuCurveQ1(%) (-100.0%,0.0%,100.0%) See Figure 5-18

QuCurveU2(V) (430.0,438.2,440.0) See Figure 5-18

Q(U) QuCurveQ2(%) (-100.0%,50.0%,100.0%) See Figure 5-18

QuCurveU1i(V) (355.0,366.4,370.0) See Figure 5-18

QuCurveQ1i(%) (-100.0%,0.0%,100.0%) See Figure 5-18

QuCurveU2i(V) (330.0,358.5,367.0) See Figure 5-18

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QuCurveQ2i(%) (-100.0%, -50.1%,100.0%) See Figure 5-18

QuCurvTripP Qu curve trip


(5.0%,20.0%,100.0%)
(%) power
Qu curve
QuCurveReP
(5.0%,5.0%,100.0%) revocation
(%)
power
“FreqDeratCtrl” menu: Set up the parameters of over-frequency active
power deraring.
Table 5-7 Protection parameters of active power derating (VDE-4105)

Setup range (lower limit,


Parameter name Description
default & upper limit)
Over-frequency derating
FreqDeratSet {Ban,Enable1,Enable2}
setting
GridOFDerat1(H
Derating frequency 1 {50.00,50.20,65.00}
z)
DeratRatio(%/Hz
Derating ratio {0,40.0,100.0}
)
{0.01,0.03,2.00}

(CPS SCA20KTL-DO)

DePowStep(KW/ {0.01,0.04,2.00}
Derating power recovery step
S) (CPS SCA25/30KTL-DO)

{0.01,0.05,2.00}
(CPS SCA36KTL-DO)
GridOFDerat3(H
Derating recovery frequency3 {49.00,50.00,61.00}
z)

GridOFDeT3(S) Derating frequency recovery {0,300.00,600.00}

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time

When the grid standard is VDE-4105, the setting range of trip frequency
of over-frequency derating is (50.00Hz,51.50Hz), and the default value is
50.20Hz. The range of over-frequency derating slope is (0,100%), and the
default value is 40.0%.

P(%)

100
DeratRatio(=ΔP/ Δf)

GridOFDerat1
Freq(Hz)
51.5

Figure 5-19 Over-frequency derating curve (VDE-4105)


Remarks: Under CEI 0-21 grid standard, it shows ”GridOFDerat2(Hz)” as
the third parameter, the setting range is (50.00, 51.50), and the default value is
51.50.
When the grid standard is CEI 0-21, the setting range of trip frequency of
over-frequency derating is (50.00Hz, 51.50Hz), and the default value is
50.30Hz. The range of over-frequency derating end frequency is (50.00Hz,
51.50Hz), and the default value is 51.50Hz.

84
P(%)

100

GridOFDerat1 GridOFDerat2
Freq(Hz)

Figure 5-20 Over-frequency derating curve (CEI 0-21)


(4) ”5 LVRTSet” menu: set up the parameters of LVRT.
Table 5-8 Protection parameters of LVRT control

Setup range (lower limit, default


Parameter name Description
& upper limit)
LVRT protection
LVRTProtect {Ban, Enable2, Enable1 }
enable/disable

LVRTVoltLimit(%) LVRT voltage limit {70.0,85.0,90.0}

LVRT positive
LVRTPosCurrK {0,1.5,100}
current K
LVRT negative
LVRTNegCurrK {0,2.0,100}
current K
(5) ”6 OtherProtect” menu: set up the threshold value of leakage current and
output DC component protection:
Table 5-9 Protection parameters of leakage current and output DC component
Setup range (lower limit, default &
Parameter name Description
upper limit)

LeakCurMax(mA) Leakage current {0, 250, 300}

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Max. limit

DC component
{43, 216, 2100}
IdcMax(mA) current Max.
limit

86
Chapter 6 Operation
6.1 Start-up
Manual start-up: Manual start-up is required after regulation setting or
manual (fault) shut-down. Move the cursor from the main operation interface
to “4 Setting”. Press ENT and go to submenu “1 ON/OFF”. Then move the
cursor to “ON” and press ENT to start the inverter. Then the inverter will start up
and operate normally if the start-up condition is met. Otherwise, the inverter
stands by.
Automatic start-up: The inverter will start up automatically when the
output voltage and power of PV arrays meet the set value, AC power grid is
normal, and the ambient temperature is within allowable operating range.

6.2 Shut-down
Manual shutdown: Normally, it is not necessary to shutdown the inverter,
but it can be shut down manually if regulation setting or maintenance is
required.
Move the cursor from the main operation interface to “4 Setting”. Press
ENT and go to submenu “1 ON/OFF”. Move the cursor to “OFF” and press ENT,
and then the inverter will be shut down.
Automatic shutdown: The inverter will be shut down automatically when
the output voltage and power of PV modules are lower than the set value, or AC
power grid fails; or the ambient temperature exceeds the normal range.

6.3 Operation mode


There are 4 operation modes. The following are corresponding indications
for each mode.
(1) System check mode for start up, as shown in Figure 6-1:

87
Figure 6-1 System self check ongoing

This mode indicates that the inverter is checking whether it is ready for
normal operation after the manual start-up of inverter.

(2) Normal operation mode: Default indication interface for normal operation is
shown in Figure 6-2 (a) and 6-2 (b). The switching time between (a) and (b) is 5
seconds.

PV1 231 PV2 231


636 V 30.1 640 V 30.1
24.1A 223.2 24.1A 223.2
08/12 13:10:05 08/12 13:10:10

(a) (b)
Figure 6-2 Default indication interface for normal operation

In this mode, the inverter converts the power generated by PV modules to


AC continuously and feeds into the power grid.
(3) Standby mode, as shown in Figure 6-3:
The inverter will enter standby mode when the output voltage and power of
PV modules do not meet the startup conditions or PV voltage and input power
are lower than the set value. The inverter will check automatically whether it
meets the startup conditions in this mode until it turns back to normal mode.
The inverter will switch from standby mode to fault mode if a malfunction
occurs.

88
Figure 6-3 Inverter system in standby mode

(4) Fault mode, as shown in Figure 6-4:


The inverter will disconnect from the power grid and turn into fault mode
when the inverter or power grid fails. Check the specific cause in
“Troubleshooting table” (Table 7-2) according to the fault message displayed on
the LCD and eliminate the fault referring to the instructions.

Figure 6-4 Fault indication interface

WARNING:
All the installation and wiring connections should be performed by
qualified technical personnel. Disconnect the inverter from PV
modules and the AC supply before undertaking maintenance.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources of DC and AC.
6.4 Grid-tied power generation
CPS SCA20/25/30/36KTL-DO series inverter has an automatic grid-tied
power generation process. It will check constantly whether AC power grid
meets the conditions for grid-tied power generation, and also test whether the

89
PV array has adequate energy. After all conditions are met, the inverter will
enter grid-tied power generation mode. While in grid-tied power generation, the
inverter can detect the power grid at all times, and also keep the photovoltaic
array output in maximum power point tracking (MPPT) mode. In case of any
abnormity, the inverter will enter the protection program immediately. In low
light conditions when power generation is not enough to keep the inverter in
operation, the inverter will enter standby mode. When the voltage of PV array
changes and becomes stable and higher than the required set value, the
inverter will attempt to start grid-tied power generation again.

90
Chapter 7 Maintenance and De-installation
7.1 Fault shut down and troubleshooting

7.1.1 LED fault and troubleshooting

Please refer to the definition of LED lights in Table 5-1 and troubleshoot
according to Table 7-1:

Table 7-1 Trouble shooting of LED lights

LED fault status Solutions


Neither the “Power” LED nor the LCD 1. Turn off the external AC
screen lights up. breaker
2. Switch the DC switch to “OFF”
position
3. Check the PV input voltage and
polarity
The “GRID” LED is blinking. 1. Turn off the external AC
breaker
2. Switch the DC switch to “OFF”
position
3. Check whether the grid voltage
is normal and whether the cable
connection of AC side is correct
and secure
The “RUN” LED lights off or “FAULT” Refer to Table 7-2 for
LED lights up. troubleshooting

7.1.2 LCD fault and troubleshooting


The inverter will be shut down automatically if the PV power generation

91
system fails, such as output short circuit, grid overvoltage / undervoltage, grid
overfrequency / underfrequency, high environmental temperature or internal
malfunction of the machine. The fault information will be displayed on the LCD
screen. Please refer to “5.4.2 Present fault” for detailed operation.
The causes of a fault can be identified based on the faults listed in Table
7-2. Proper analysis is recommended before contacting after-sales service.
There are 3 types of fault: alarm, protection and hardware fault.

Table 7-2 LCD Troubleshooting table

Definition:
Prompt detection of abnormal temperature

Possible causes:
1.Temperature Sensor socket connecter has
poor contact;
1.TempSensorErr
2.Temperature Sensor is damaged;
Recommended solutions:
1.Observe temperature display;

Alarm 2.Switch off 3-phase working power supply and


then reboot the system;
3.Contact after-sales service personnel

Definition:
Communication inside inverter fails

2.CommErr Possible causes:


Terminal block connecters of internal
communication wires have poor contact

Recommended solutions:
92
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Switch off 3-phase working power supply and
then reboot the system;
3.Contact after-sales service personnel
Definition:
Cooling fan failure by visual check
Possible causes:
1.Fan is blocked;
2.Fan service life has expired;
3. Fan socket connecter has poor contact.
3.ExtFanErr Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check for foreign objects on fan blades;
3.Switch off 3-phase work power supply and
then reboot the system;
4.Contact after-sales service personnel
Definition:
Internal alarm
Possible causes:
Internal memory has a problem
4.EepromErr
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Contact after-sales service personnel
Definition:
Protection 1.TempOver
Ambient or internal temperature is too high

93
Possible causes:
1.Ambient temperature outside the inverter is too
high;
2.Fan is blocked;
3. Convection airflow is insufficient due to
improper installation.
Recommended solutions:
1.Confirm that external ambient temperature is
within the specified range of operating
temperature;
2.Check whether air inlet is blocked;
3.Check whether fan is blocked;
4.Check whether the location of installation is
appropriate or not;
5.Observe for 30 minutes and see whether the
alarm will be eliminated automatically;
6.Contact after-sales service personnel
Definition:
Grid voltage exceeds the specified range,
Possible causes:
1.Grid voltage is abnormal;
Power grid breaks down
2.GridV.OutLim 2.Cable connection between the inverter and the
grid is poor;
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether the grid voltage is within the

94
specified range;
3.Check whether the cable between the inverter
and power grid is disconnected or has any fault;
4.Contact after-sales service personnel
Definition:
Grid voltage frequency is abnormal, or power
grid is not detected
Possible causes:
1.Grid frequency is abnormal;
2.Cable connection between the inverter and the
grid is poor;
3.GridF.OutLim Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether the grid frequency is within the
specified range;
3.Check whether the cable between the inverter
and power grid is disconnected or has any fault;
4.Contact after-sales service personnel
Definition:
PV voltage exceeds the specified value
Possible causes:
PV over-voltage
4.PVVoltOver* Recommended solutions:
1.Observe for 30 minutes and see whether the
alarm will be eliminated automatically;
2.Check whether PV voltage exceeds the
specified range;

95
3.Turn off the PV input switch, wait for 5 minutes,
and then turn on the switch again;
4.Contact after-sales service personnel
Definition:
PV module is connected inversely
Possible causes:
PV positive pole and negative pole are
5.PV1 (2) Reverse** connected inversely;
Recommended solutions:
1.Check whether positive pole and negative pole
are connected inversely;
2.Contact after-sales service personnel
Definition:
System leakage current is too high
Possible causes:
1.Excessive parasitic capacitance on PV module
due to environmental factor;
2.Grounding is abnormal;
6.GFCI.Err 3. Internal inverter fault
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Detect whether the electrical connection is
abnormal
3.Contact after-sales service personnel
Definition:
7.IsolationErr Insulation impedance of PV positive to ground or
PV negative to ground exceeds the specified

96
range
Possible causes:
Air humidity is high
Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Check insulation of PV system;
3.Contact after-sales service personnel
Definition:
ARC fault
Possible causes:
Protection actions of ARC board
Recommended solutions:
8.ARC Protect
1. Use “ARCFaultClear” to clear the ARC
fault. (Refer to section 5.4.4)
2. Check if there is an arc in PV input or the
connection of PV cable is not good.
2. Contact after-sales service personnel
Definition:
Arcboard error
Possible causes:
Poor contact or damage of Arcboard
Recommended solutions:
9.Arcboard Err
1. Check whether the Arcboard is in good
condition
2. Use “ARCFaultClear” to clear the ARC
fault. (Refer to section 5.4.4)
3. Contact after-sales service personnel

97
Definition:
Internal protection of the inverter
Possible causes:
10.IntProtect0010~ Protection procedure occurs inside the inverter
0620 Recommended solutions:
1.Observe for 5 minutes and see whether the
alarm will be eliminated automatically;
2.Contact after-sales service personnel

Definition:
Internal fault of the inverter

Possible causes:
Fault occurs inside the inverter
Fault IntFault0010~0150
Recommended solutions:
1.The inverter can be forced to restart once if it is
required by operation and if it is confirmed that
there is no other problem;
2.Contact after-sales service personnel

INSTRUCTION:
*The actual display of “PV.VoltOver” is “PV1VoltOver” or
“PV2VoltOver”.
*The actual display of “PV.Reverse” is “PV1Reverse” or
“PV2Reverse”.
DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and
energy inside the equipment has been discharged.

98
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources of DC and AC.

7.2 Product maintenance

7.2.1 Check the electrical connection


Check all the cable connections as a regular maintenance inspection
every 6 months or once a year.
1.) Check the cable connections. If loose, please tighten all the cables
referring to “3.3 Electrical installation”.
2.) Check for cable damage, especially whether the cable surface is
scratched or smooth. Repair or replace the cables if necessary.

7.2.2 Clean the air vent filter


The inverter can become hot during normal operation. It uses built in
cooling fans to provide sufficient air flow to help in heat dissipation.
Check the air vent regularly to make sure it is not blocked and clean the
vent with soft brush or vacuum cleaner if necessary.

7.2.3 Replace cooling fans


If the internal temperature of the inverter is too high or abnormal noise is
heard assuming the air vent is not blocked and is clean, it may be necessary to
replace the external fans. Please refer to Figure 7-1 for replacing the cooling
fans.
1. Use a No.2 Phillips head screwdriver to take off the 10 screws on the fan tray
(6 screws on the upper fan tray, and 4 screws on the lower fan tray).
2. Disconnect the waterproof cable connector from the cooling fan.
3. Use a No.2 Phillips head screwdriver to take off the screws.
4. Fix the new cooling fan on the fan tray, and fasten the cable on the fan tray
with cable ties
Torque value: 0.8-1N.m
99
5. Install the assembled fans back to the inverter.
Torque value: 1.2N.m

1 2

100
6

50~60mm

50~60mm

Figure 7-1 Replace cooling fans

101
7.2.4 Replace the inverter
Please confirm the following things before replacing the inverter:
(1) The inverter is turned off.
(2) The DC switch of the inverter is turned to OFF position.
Then Replace the inverter according to the following steps:
a.) Unlock the padlock if it is installed on the inverter.

Figure 7-2 Unlock the padlock


b.) Use a No.2 Phillips head screwdriver to unscrew the 2 screws on both
sides of the inverter.

Figure 7-3 Remove the screws on both sides

102
c.) Use a No. 10 Hex wrench to remove the 4 screws between the main
housing and the wiring box. Lift up the main housing and disconnect from the
wiring box.

Figure 7-4 Disconnect the main housing from the wiring box
d.) Use a No.2 Phillips head screwdriver to remove the 2 screws on the left
side of the wiring box, and take off the cover board. Put the board on the
connector of wiring box.
Torque value: 1.2N.m

Figure 7-4 Install the cover board on the connector of the wiring box

103
7.3 De-installing the inverter
De-install the inverter according to the following steps when the service
time is due or for other reasons:

DANGER:
Please disconnect the electrical connection in strict accordance with
the following steps. Otherwise, the inverter will be damaged and the
service personnel’s life will be endangered.

1.) Turn off the AC breaker, and use Padlocks if provided.


2.) Turn off the DC breaker, and use Padlocks if provided.
(Skip the two steps if there are no circuit breakers.)
3.) Switch the DC switch to “OFF” position.
4.) Wait for 5 minutes to ensure the internal capacitors have been completely
discharged.
5.) Measure the AC output cable terminal voltage against the ground, and
make sure the voltage is 0V.
6.) Disconnect the AC and PE cables referring to “3.3.2 AC and ground
connection”.
7.) Disconnect the DC cables referring to “3.3.1 DC connection”.
8.) Take out the communication card, and disconnect the communication
cables referring to “3.3.3 Communication connection”.
9.) De-install the inverter using reverse of installation steps referring to “3.2
Mechanical installation”.

104
Chapter 8 Technical Data
CPS CPS CPS CPS
Model Name SCA20KTL-DO SCA25KTL-DO SCA30KTL-DO SCA36KTL-DO
DC Input
Nominal DC Input
21kW 26kW 31kW 37kW
Power
Max. DC Input Power
12kW 14kW 16kW 19kW
for each MPPT
Max. DC Input
1000Vdc
Voltage1
Operating DC Input
300-900Vdc
Voltage Range
Start-up DC Input
330V/200W
Voltage / Power
Nominal DC Input
635Vdc 710Vdc
Voltage
Number of MPP
2
Trackers
MPPT Voltage Range 400-800Vdc 540-800Vdc

Max. Input Current 2x 27A 2x 32A 2x 33A 2x 35A


Max. Short Circuit 82A (41A per 96A (48A per 96A (48A per 100A (50A per
Current (Isc) MPPT) MPPT) MPPT) MPPT)
Max. inverter
backfeed current to 0A
the array
Number of DC Inputs 4 stringsx2
DC Disconnection
Integrated DC switch
Type
AC Output
Rated AC Output
20kW 25kW 30kW 36kW
Power
Max. AC Output
20kW 25kW 30kW 36kW
Power
Rated Output Voltage 400Vac 480Vac
Output Voltage
320-460Vac 422-528Vac
Range2
Grid Connection Type 3Φ/ N / PE 3Φ/ PE
Max AC Output
29A 36A 45.6A 43.5A
Current
Rated Output
50Hz/60Hz
Frequency
Output Frequency 47Hz-53Hz/57Hz-63Hz

1
Exceeding the Max. DC Input Voltage may cause permanent damage to the equipment.
2
The Output Voltage Range may differ according to specific grid standard.
105
Range3

Power Factor >0.99 (±0.8 adjustable)

Current THD <3%


AC Disconnection
-
Type
System

Topology Transformerless

Max. Efficiency 98.4% 98.6%

Euro Efficiency 98.0% 98.1%


Stand-by / Night
<20W / <2W
Consumption
Protective Class I

Overvoltage Category PV (II), Mains(III)


Environment

Protection Degree IP65


Cooling Variable speed cooling fans
Operating
- 25°C to +60°C (Derating from +45°C)
Temperature Range
Operating Humidity 0-100%, non-condensing
Operating Altitude 4000m (Derating from 2000m)
Display and Communication

Display LCD + LED

Communication Standard: RS485 / option: Ethernet, Zigbee


Mechanical Data
Dimensions (WxHxD)
600x1000x220
(mm)
Weight (kg) 55 66
Safety

Safety and EMC LVD: 2006/95/EC EMC: 2004/108/EC, IEC/EN 62109-1: 2010,
Standard IEC/EN 62109-2: 2011; IEC/EN61000-6-2: 2005, IEC/EN61000-6-3: 2007

BDEW; VDE AR-N-4105/VDE 0126-1-1/A1;CEI 0-21; G83/1/1; G59/2; C10/11;


Grid Standard NB/T 32004-2013; GB/T19964

3
The Output Frequency Range may differ according to specific grid standard.
106
Note 1: When the DC input voltage is lower than 480/540V or higher than 800V, the
inverter begins derating, as shown in Figure 8-1:

Figure 8-1 CPS SCA20/25/30/36KTL-DO derating curve of PV input voltage

Note 2: When the ambient temperature is higher than 45℃, the output power
begins derating, as shown in Figure 8-2:

Figure 8-2 SCA30/36KTL derating curve with high temperature

107
Note 3: When the altitude is higher than 2000m, the operating temperature of
the inverter needs derating, as shown in Figure 8-3:

Po/Pn(%)

100%

80%

60%

40%

20%

0 2000m 3000m
Altitude(m)
Figure 8-3 CPS SCA20/25/30/36KTL-DO derating curve with high altitude
Note 4: The inverter can output the AC power with full loads under
100%~110% of the rated grid voltage. When the grid voltage is lower than
100%, the output current will be limited within the allowable Max. current.
Po/Pn(%)
100%

80%

60%

40%

20%

0
0.85*Un Un 1.1*Un

Figure 8-4 CPS SCA20/25/30/36KTL-DO derating curve of grid voltage

108
Chapter 9 Quality Assurance
9.1 Warranty
Chint Power provides the standard warranty upon the contract for offshore
products, generally with a period of five (5) years which begin from installation,
commissioning and acceptance or six (6) months after the delivery of the
goods (whichever comes first).

9.2 Disclaimer
This warranty covers all defects due to design, components and
manufacturing. However, the warranty does not cover damages resulting from
the following circumstances:
z Damage caused during transportation
z Insufficient ventilation for the inverter
z The Inverter has been misused, neglected, or abused
z The Inverter has been used or stored in conditions beyond its electrical or
environmental specifications
z The Inverter has been used for purposes other than for which it was
designed
z The Inverter has been used beyond its stated specifications, operating
parameters and application
z Acts of third parties, atmospheric discharges, excess voltage, chemical
influences, natural wear and tear and for loss or damage in transit
z Improper testing, operation, maintenance, adjustment or repair of any
kind not authorized in writing by the manufacturer
z Products or software changed without authorization
z The Inverter has been connected to other equipment with which it is not
compatible
z Negligence of safety warning and relevant mandatory safety
109
specifications on the product and in its related document;
z Application beyond the scope of applicable safety or grid standards (VDE,
UL, etc.)
z Unexpected disaster or force majeure

9.3 Quality clause (Warranty clause)


1. CPS will repair or replace with new products with malfunctions during
the warranty period.
2. The replaced non-functioning products should be returned to CPS.
3. Reasonable time should be provided to CPS for repair work.
Please do not hesitate to contact us if you have any questions
regarding CPS SCA20/25/30/36KTL-DO series grid-tied PV inverter. We
are glad to provide the best service for you.

110
Chapter 10 Disposal
The dealer or installers should remove the PV Inverter from the array and
contact the supplier for disposal instructions.

The Inverter must not be disposed of with the household waste.

Disposal of the PV-Inverter at the end of its service life should be done in
accordance with the disposal regulations for electronic waste which apply at
the installation site at that time.

Note: Please contact supplier or dealer for disposal options.

111
Appendix: Instruction of inverter selection
Table A-1 Optional accessory

Item Number Note


■CPS
Standard SCA20/25/30/36KTL-DO 1
inverter
□ DC SPD 1 or 2
Options ○ Zigbee card Alternative
1
○ Enthernet card option

If you purchased the Zibgee communication function of the inverter, the


package will contain the following accessories:

Table A-2 Optional accessory

Item Number Note


Connect to Zigbee
Antenna 1
communication card
Two-hole cable gland 1 Waterproof cable gland
Seal pin 1
Fixing bracket of
1 Fix the antenna
antenna
M4 X 10 Assembling Install the bracket to fix the
2
screw antenna

The following figure shows the schematic diagram of CPS


SCA20/25/30/36KTL-DO inverter with optional components. The inverter does
NOT come with the fuses from the factory. The fuses need to be prepared by

112
the installer. The DC SPD, Zigbee Card or Ethernet Card are optional parts.

Figure A-1 Schematic diagram of CPS SCA20/25/30/36KTL-DO with optional


components
The following figure shows the wiring box equipped with the optional
components:

Figure A-2 Internal structure of CPS SCA20/25/30/36KTL-DO inverter with


optional components

113
SHANGHAI CHINT POWER SYSTEMS CO., LTD.

Address: Building 4, No. 3255, Sixian Road, Web: www.chintpower.com/en


Songjiang District, Shanghai, China Email: service.cps@chint.com
Zip Code: 201614 Service Hotline: +86-21-37791222-6300

SHANGHAI CHINT POWER SYSTEMS CO., LTD. All rights reserved.


Specifications and designs included in this manual are subject to change without notice.
CHINT POWER 2014/11-MKT PN: 9.0020.0277A0

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