STD 141
STD 141
STD 141
FOR RESTRICTED
CIRCULATION
No.
FOR
1
OISD STANDARD - 141
First Edition
April 1990
FOR RESTRICTED
CIRCULATION
No.
FOR
Prepared by
COMMITTEE ON
DESIGN AND INSPECTION OF
PIPELINES
2
3
NOTE
OISD publications are prepared for use in the oil and gas industry under
Ministry of Petroleum & Chemicals. These are the property of Ministry of Petroleum
& Chemicals and shall not be reproduced or copied and loaned or exhibited to others
without written consent from OISD.
Though every effort has been made to assure the accuracy and reliability of the
data contained in these documents. OISD hereby expressly disclaims any liability or
responsibility for loss or damage resulting from their use.
4
FOREWARD
The Oil Industry in India is 100 years old. Due to various collaboration
agreements, a variety of international codes, standards and practices are in vogue.
Standardisation in design philosophies and operating and maintenance practices at a national
level was hardly in existence. This, coupled with feed back from some serious accidents
that occurred in the recent past in India and abroad, emphasised the need for the industry to
review the existing state of art in designing, operating and maintaining oil and gas
installations.
With this in view, the then Ministry of Petroleum and Natural Gas in 1986
constituted a Safety Council assisted by Oil Industry Safety Directorate (OISD) staffed from
within the industry in formulating and implementing a serious of self regulatory measures
aimed at removing obsolescence, standardising and upgrading the existing standards to
ensure safer operations. Accordingly OISD constituted a number of Functional Committees
comprising of experts nominated from the industry to draw up standards and guidelines on
various subjects.
The present standard on “Design and Construction Requirements for Cross Country
Hydrocarbon Pipelines” was prepared by the Functional Committee on “Design and
Inspection of Pipelines”. This standard is based on the accumulated knowledge and
experience of industry members and the various national and international codes and
practices. This standard is meant to be used as a supplement and not as a replacement for
existing codes and practices. It is hoped that the provision of this standard if implemented
objectively, may go a long way to improve the safety and reduce accidents in the Oil and
Gas Industry. Users are cautioned that no standard can be a substitute for the judgement of
responsible and experienced engineer. Suggestions are invited from the users after it is put
into practice to improve the standard further. Suggestions for amendments to this standard
should be addressed to the Coordinator, Committee on Inspection of “Design and Inspection
of Pipelines”, Oil Industry Safety Directorate, 2nd Floor, “Kailash”, 26, Kasturba Gandhi
Marg, New Delhi-110 001.
5
COMMITTEE
ON
DESIGN AND INSPECTION OF PIPELINES
List of Members
--------------------------------------------------------------------------------------------------------------------------------------
Name Designation & Position in
Organisation Committee
--------------------------------------------------------------------------------------------------------------------------------------
*(Took over as Leader w.e.f June/89 on Shri Karode’s retirement from Oil India Ltd).
6
DESIGN AND CONSTRUCTION REQUIREMENTS
FOR
CROSS COUNTRY HYDROCARBON PIPELINES
CONTENTS
7
DESIGN AND CONSTRUCTION REQUIREMENTS
FOR
CROSS COUNTRY HYDROCARBON PIPELINES
PART-I
LIQUID PETROLEUM TRANSPORTATION
SYSTEMS
2.1 DYNAMIC EFFECTS (401.5) 2.4.1 B 31.4 Clause 402.3.1 (a) is replaced by
the following clause:
The following paragraph is added:
The allowable stress value S to be used for
Other Loadings: design calculations in B 31.4 clause 404.1.2 for
new pipe of known specification shall be
Unusual loadings such as those caused by established as follows:
scour, erosion soil movement and slides,
installation forces, vortex shedding and other S = F X E X Specified Minimum Yield Strength
phenomena shall be considered and provided of the pipe in psi (MPa)
for in accordance with sound engineering
practice. where
2.2 WEIGHT EFFECTS (401.6) F = Design factor in accordance with Table 2.4
of this standard.
Live Loads (401.6.1)
In setting design factor, due consideration has
Weight of water during hydrostatic testing been given to and allowance has been made
shall also be considered. for underthickness tolerance and maximum
allowable depth of imperfections provided for in
2.3 HVP PIPELINES - ZONE LOCATION the specifications approved by B 31.4.
(ADDITIONAL CLAUSE)
E = Weld joint factor (in accordance with
Zone locations as described in this clause shall B 31.4 clause 402.4.3 and Table 402.4.3)
apply only to HVP pipelines.
Table 2.4
2.3.1 A Zone 1 location is an area extending -------------------------------------------------------------
200 metre on either side of the centreline Pipeline Category F
of any continuous 1 km. length of pipeline -------------------------------------------------------------
that contains 5 or fewer dwelling units LVP 0.72
intended for human occupancy. HVP, Zone 1 0.72
'Offshore' shall be considered as Zone 1 HVP, Zone 2 0.576
location. -------------------------------------------------------------
Note: The allowable stress values given in
2.3.2 A Zone 2 location is an area as defined B 31.4 Table 402.3.1(a) shall not be valid
in clause 2.3.1 above that contains more as the same shall stand modified for
than 5 dwelling units intended for human different values of design factor (F) given
occupancy, or is a facility that contains in Table 2.4 of this Standard.
20 or more persons during normal use.
2.3.3 Each dwelling unit in a multiple dwelling 2.4.2 B 31.4 clause 402.3.1(c) is replaced by
unit building shall be counted as a the following clause:
separate unit.
9
The allowable stress value S to be used 2.7 BENDS MADE FROM PIPE (406.2.1)
for design calculations in B 31.4 clause 404.1.2
for new or used (reclaimed) pipe of unknown or B 31.4 clauses 406.2.1 (b) and 406.2.1 (c)
ASTM A120 specification shall be established are cancelled and replaced by following:
in accordance with the following and limitation
in B 31.4 clause 405.2.1(c). The minimum radius of field cold bends
shall be as follows:
S = F X E X Minimum yield strength of the pipe _____________________________________
in psi(MPa)[24,000 psi(165MPa) or yield Nominal Pipe size Minimum Radius of Bend
strength determined in accordance with in in Pipe Diameter
B 31.4 clause 437.6.6 & 437.6.7]. _____________________________________
NPS 12 and smaller 21D
Where NPS 14 u/i 18 30D
NPS 20 and larger 40D
F = Design factor determined from Table 2.4 of _____________________________________
this standard.
2.8 MITERED BENDS (406.2.2)
E = Weld joint factor (See Table 402.4.3 of
B 31.4). A mitered bend is not permitted with the
exception of deflections upto 3 degrees that are
2.5 CORROSION (402.4.1) caused by misalignment.
A corrosion allowance on the design wall B31.4 clause 407.1 (b) is cancelled and
thickness need not be made unless internal or replaced by the following:
external corrosion is expected, nor is an
allowance required where a corrosive fluid is to Valves having shell (body, bonnet, cover
be transported or soil conditions are conducive and/or end flanges) components made of case
to corrosion, or both, provided the pipe and iron or ductile iron shall not be used.
components are protected against corrosion in
accordance with the requirements and 2.10 THREADED JOINTS (414)
procedures prescribed in Chapter VIII of B 31.4.
Following paragraph is added:
Where there is a possibility of internal
corrosion taking place, a corrosion allowance Threaded joints shall not be used in
should be made. Such corrosion allowance
shall provide that the increase in wall thickness a) HVP pipelines
is additional to the wall thickness requirement b) Buried Multiphase pipelines
for pressure. The allowance should be based c) Offshore pipelines
upon a specialist investigation of the corrosive
process involved and will also be influenced by 2.11 SLEEVE, COUPLED, AND OTHER
the required life of the pipeline. PATENTED JOINTS (418)
3.1.2 For steel pipe and associated steel In addition to these applicable
components in HVP pipeline systems of requirements of B31.4 and this standard, all
2" NPS and larger, notch toughness materials used in sour multiphase service shall
properties shall be specified based on meet the following requirements.
the design operating stress and the
lowest expected operating temperature. 3.3.2.1 Pipe, valve, fittings, flanges bolting and
other equipment exposed to or which
3.1.3The lowest expected operating are necessary to contain sour
temperature shall be taken lowest multiphase fluids may be susceptible
expected operating or metal temperature stress corrosion cracking and hydrogen
when the hoop stress exceeds 50 induced stepwise cracking and thus
MPa(7000psi), having due regard to past due consideration shall be given to
recorded temperature data, the minimum material selection in design.
fluid temperature that may occur, and the
effect of lower ambient temperatures in the 3.3.2.2 Materials for sour multiphase service
area. shall conform to the requirements of
11
NACE Standard MR-01-75, 'Sulphide
Stress Corrosion Cracking Resistant 5.2 HANDLING, HAULING, STRINGING
Metallic Material for Oil Field AND STORING (434.4)
Equipment'. Depending upon the
service and the materials involved, the The following paragraph is added:
Sulphide Stress Corrosion Cracking Pipe shall not be strung along the right of
(SSCC) and Hydrogen Induced way in rocky areas where blasting may be
Cracking(HIC) tests should be required, until all blasting is complete and the
conducted as per NACE standards area cleared of all debris. Material other than
referred in Appendix A of this standard. line, pipe shall not be strung on the right of way
The acceptance criterias shall be based but shall be transported to site for use only at
on current established industry the time of installation.
practice.
5.3 DITCHING (434.6)
3.3.2.3 Pressure containing components
(excluding pipe) intended for sour 5.3.1 Following is added to B 31.4 clause 434.6
multiphase service shall be fully (b)
identified with a permanent marking. The width of trench shall be such that a
minimum clear distance of 200mm for
3.3.3 Pipes made of cast iron, ductile iron, trench normal soil and 300mm for trench
bronze and other copper based in rock is maintained between edge of
materials shall not be used in sour pipe and the trench wall at the bottom of
multiphase service. trench.
The ends of each bent length shall be Special considerations shall be required
straight and not involved any way in the for submerged crossing by pipelines of rivers
bending. The length of the straight which are characterized by their perennial
section shall permit easy jointing. nature, meandering course, steep and
Tangents approximately 1 meter in potentially erodable banks, potentially scouring
length shall be provided on both ends of bed, large erodable flood plain and wide water
cold bends. A field bend shall not be course (high water mark to high water mark)
made within two pipe diameters of a field both during the design and installation of such
weld, which has already been made. crossings.
5.4.2 Pipes with longitudinal welds shall be For river crossing such as those described
bent in such a way that weld lies in the and established as above the following
plane passing through neutral axis of the additional requirements are to be considered.
bend which shall be installed positioning
the longitudinal weld in the upper a) Hydrological and geotechnical surveys to
quadrants. establish the river bed and water current
profiles to predict the behaviour of the
5.5 INSTALLATION OF PIPE IN THE river with respect to change of course,
DITCH (434.10) scour of bed and erosion of banks and to
obtain all other parameters related to
The following paragraphs are added: design and installation of such crossings.
15
If the pipeline is to be preserved for a 8.0 CORROSION CONTROL (B31.4-
specified duration before it can be CHAPTER-VIII)
commissioned, the pipeline shall be completely
filled with water with sufficient quantities of 8.1 PROTECTIVE COATING (461.1.2)
corrosion inhibitors depending upon the quality
of water and the period of preservation and at a a) The following is added to clause 461.1.2 (a)
suitable pressure. of B 31.4:
6.3 COMMISSIONING ADDITONAL Coatings shall electrically isolate the
CLAUSE) external surface of the piping system from
the environment.
6.3.1 Commissioning shall consist of
displacing the hydrostatic test water b) The following paragraph is added:
from the pipeline by pumping in the
liquid to be transported. Batching pigs All joints, fittings, repairs and tie-ins
or spheres shall be used not only to shall be coated with a material compatible
minimize mixing at the interface but also with the existing coating.
to enable the progress of the interface to
be followed. 8.2 CATHODIC PROTECTION SYSTEM
(461.1.3)
6.3.2 In cases where the water has to be
cleared from the pipeline before The following paragraphs are added:
commissioning because of possible
chemical or physical action between the a) Existing Bare Pipelines Systems
water and the liquid to be transported,
the pipeline shall be first drained and Investigation shall be made to determine
then dried as thoroughly as possible. the extent or effect, of corrosion on existing
After drying, the pipeline shall be filled bare pipeline systems. When these
with the liquid. Care shall be taken to investigations indicate that continuing
clear pockets of water from valves and corrosion will create a hazard, corrosion
fittings. control measures or other remedial action
shall be undertaken.
6.4 RECORD (437.7)
b) Cathodically Protected Pipeline
The following is added as an additional Systems Temporarily Out of service.
requirement
Cathodic Protection system shall be
Pipe Book maintained on any pipeline that is
temporarily out of service.
A pipe and welding book shall be
maintained for all projects. The purpose of the 8.3 ELECTRICAL ISOLATION (461.1.4)
pipe book shall be to indicate and maintain as a
permanent record the exact position in the The following is added to clause 461.1.4 (b) of
pipeline of each pipe length and each pipeline B 31.4
material like valves, scraper traps, bends,
flanges, and other fittings installed in the Whereas such insulating devices are
project. Each item shall be recorded by its installed, they shall be properly rated for
identification number. Location of each weld temperature, pressure, electrical
including weld number, welder number, type of properties, and shall be resistant to the
welding and electrode, weld treatment and commodity carried in the pipeline
details of equipment used for radiography shall systems.
be recorded in the pipe book.
8.4 TEMPORARY CATHODIC PROTECTION
7.0 OPERATION AND MAINTENANCE SYSTEM (ADDITIONAL EQUIREMENT)
PROCEDURES (B31.4-CHAPTER-
VII) When considered necessary a temporary
cathodic protection system with sacrificial
All provisions of B 31.4-Chapter-VII shall apply. anodes shall be installed to ensure adequate
protection of pipeline from external corrosion
from the time the pipeline is laid in the trench till
16
the permanent cathodic protection system is BSI British Standards Institution
commissioned. 2, Park Street,
London : WIA 2BS
The temporary C.P system shall Telephone : 01-6299000
preferably be installed simultaneously keeping Telex : 266933
pace with the pipeline laying/installation work
and shall be monitored periodically. AWWA American Water Works Association
6666 West Quincy Avenue,
ANSI B31.4 APPENDIX-A Denver, Colorado 80235
18
19
PART-II
GAS TRANSPORTATION SYSTEMS
9.0 SCOPE, GENERAL components, the corrosion protection
PROVISIONS AND system and weight coating'
DEFINITIONS 9.2 PIPING SYSTEMS DEFINITIONS
(803)
9.1 SCOPE
General Terms (803.1)
The minimum requirements for the
design, fabrication, installation, inspection, The following definition is added:
testing and safety aspects of operation and
maintenance of gas transmission and On shore-Areas not covered by 'Offshore' as
distribution systems including gas pipelines, defined in B 31.8 clause 803.17 is defined as
gas compressor stations, gas metering and 'Onshore'. The definition of 'Offshore' as per
regulation stations, gas mains and service B 31.8 is reproduced hereunder for easy
lines upto the outlet of the customer's meter reference:
set assembly shall be governed by American
National Standard Code for Pressure Piping 'Offshore-Areas beyond the line of ordinary
ANSI/ASME B 31.8-1986 Edition "Gas high water, along that portion of the coast that
Transmission and Distribution Piping Systems" is in direct contact with the open seas and
with the following additions, exceptions and beyond the line marking the seaward limit of
modifications. All requirements contained in inland coastal waters.'
the Code ANSI/ ASME B 31.8 shall be fully
valid unless cancelled, replaced or amended in 10.0 MATERIALS AND EQUIPMENT
this standard. Only those clauses of Code
ANSI/ ASME B31.8 which was cancelled,
(B 31.8 CHAPTER-I)
replaced or amended are referred herein.
Clause numbers of Code ANSI/ ASME B 31.8 10.1 MATERIALS AND EQUIPMENT (810):
are included in the parenthesis. Whenever
any reference is made to the ANSI/ASME B Following is added to Clause 810.1
31.8's undermentioned clauses in Code B 31.8
or in any other code incorporated into ANSI/ When the maximum design temperature
ASME B 31.8 by reference, the exceeds 120 deg.C (250 deg. F), particular
undermentioned clauses of this standard shall attention shall be given to the tensile
be referred. properties of the material to ensure that the
derating for temperature specified by Clause
For convenience, "ANSI/ ASME Code B 31.8" 841.11 of B31.8 is adequate.
hereinafter is referred as 'B 31.8'.
10.2 Operating Conditions, Temperature
NOTE : For the design, material, construction, and Notch Toughness
assembly, inspection, testing and Requirements (Additional Clause):
safety aspects of operation
maintenance of 'Submarine Pipeline 10.2.1 For steel pipes smaller than 2" NPS
System' the 'Rules For Submarine and steel valves, fittings and flanges
Pipeline Systems' Det Norske Ventas smaller than 2" NPS, proven notch
(DNV) 1981 shall be followed as toughness properties are not
guideline standard together with mandatory.
established industry practice. A
'Submarine Pipeline System' by 10.2.2 For steel pipes and associated steel
definition (Ref. DNV) means 'an components of size 2" NPS and
interconnected system of submarine larger, Notch toughness valves shall
pipelines, pipeline risers, their be determined to provide protection
supports, all integrated piping against fracture initiation and
propagation. Notch toughness valves
(minimum absorbed energy valves)
20
shall be specified based on the design for Oil Field Equipment" defines specific
operating stress and the minimum conditions, which a gaseous hydrocarbon shall
design temperature. be considered to be sour.
10.2.3 The minimum and maximum design Note: While the limiting conditions defined in
temperatures shall be determined as NACE standard MR-01-75 for
follows: considering gaseous hydrocarbons as
sour is the normally accepted minimum
a) The minimum design temperature shall be concentration of hydrogen sulphide at
taken as the lowest expected operating which material problems occur, the
pipe or metal temperature when the hoop presence of other constituents in the
stress exceeds 50 MPa (7000 psi), having gas stream, such as CO 2 and Salts in
due regard to past recorded temperature water, may cause problems at occur at
data and the minimum gas temperature lower concentrations of hydrogen
that may occur. The minimum design sulphide.
temperature shall take into account the
effect of lower air or ground temperatures 10.4.2 General
in the area.
In addition to the applicable requirements of
b) The maximum design temperature shall B 31.8 and this standard, all materials used in
be taken as the highest expected sour gas service shall also meet the following
operating pipe or metal temperature, requirements.
having due regard to past recorded
temperature data and the possibilities of 10.4.2.1 Pipe, valves, fittings, flanges, bolting
higher temperatures occurring. and other equipment exposed to or
which are necessary to contain sour
10.3 MATERIAL SPECIFICATIONS (813) gas may be susceptible to Sulphide
Stress corrosion cracking and
Following is added to B 31.8 clause 813.2 hydrogen induced step-wise cracking
and thus due consideration shall be
10.3.1 Carbon Equivalent given to material selection in design.
Carbon Equivalent shall be calculated based 10.4.2.2 All materials used in sour gas service
on the formula given below: shall conform to the material
requirements of NACE standard MR-
CE = C + Mn + Cr+Mo+V + Ni+Cu 01-75, "Sulphide Stress Corrosion
6 5 15 Cracking Resistant Metallic Material
10.3.2 If steel pipe is intended to be heated for Oil Field Equipment". Depending
during fabrication and/or installation, upon the service and the materials
the effect of the time-temperature involved, the Sulphide Stress
relationship on the mechanical Corrosion Cracking (SSCC) and
properties of the pipe shall be Hydrogen Induced Cracking (HIC)
determined and taken into tests should be conducted as per
consideration. NACE standards referred in
Appendix-C of this standard. The
10.3.3 Additional test requirements shall be acceptance criteria shall be based on
specified as per Appendix B of part I current established industry
of this standard for steel pipes practices.
manufactured by Electric Resistance
Welding and/or Electric Induction 10.4.2.3 Pressure containing components
Welding. (excluding pipes) intended for sour
gas service shall be fully identified
with a permanent marking.
10.4 REQUIREMENTS FOR SOUR GAS
SERVICE (ADDITIONAL CLAUSE) 10.4.2.4 Cast iron line pipe shall not be used
to convey sour gas.
10.4.1 Definition:
12.2.1 B 31.8 Clause 832.1 stands cancelled B 31.4 clauses 833.1, 833.2, 833.3, and
and is replaced by the following: 833.4 stand cancelled and are replaced by the
following:
"This section is applicable to both above
ground and buried piping and covers all 12.3.1 General
classes of materials permitted by this
standard. Formal calculations shall be In addition to satisfying the requirements of
required where reasonable doubt exists as to clause 841 of B 31.4, it may be necessary to
the adequate flexibility of the piping". calculate the longitudinal, axial, and bending
stresses, the torsional stresses, the hoop
Note : For the purpose of this standard, stresses, the stress interactions and the
'unrestrained' means that the pipe is reactions at significant points in the system.
able to strain along its length, move In calculating these stresses and reactions
laterally, or both. Pipe that does not and the effects of various loadings on the
meet both of the above requirements piping the designer shall use established
is referred to as 'restrained'. Typically, fundamental analysis methods.
long straight lengths of buried pipe
and above ground pipe on closely 12.3.2 Loading Considerations
spaced rigid supports are classified as
restrained, whereas buried pipelines 12.3.2.1 Consideration shall be given to the
adjacent to bends or unanchored end stresses and reactions caused by,
caps could be regarded as restrained but not necessarily limited to the
or unrestrained, depending on specific following loadings.
circumstances.
(a) Internal pressure;
12.2.2 Following clauses are added to B 31.8
Section 832 "EXPANSION AND (b) Thermal expansion and contraction;
FLEXIBILITY"
(c) Differential support movements;
12.2.2.1 Expansion calculations are
necessary for buried lines if (d) Self-weight and gravity dead loads;
22
SL = The longitudinal compressive stress,
(e) Static wind loads and static fluid loads. ] psi(MPa)
12.3.2.2 In addition to the requirements of Sh = Hoop stress due to internal fluid pressure,
Clause 12.3.2.1 above, consideration psi (MPa)
shall be given, where applicable, to
the service conditions to which the T1 = Temperature at time of installation
pipe and support system are to be degrees F(degrees C)
subjected. Consideration shall also
be given to, but not necessarily T2 = Maximum or minimum operating
limited to the effects of the following temperature degrees F(degrees C)
additional loadings:
E = Modulus of Elasticity of steel, psi (MPa)
(a) Overburden loads;
a = Linear coefficient of thermal expansion,
(b) Live loads; inch per inch per degree F (mm per
mm per degree C)
(c) Buoyancy;
v = Poisson's ratio = 0.30 for steel
(d) Dynamic and seismic loads;
Note that the net longitudinal stress becomes
(e) Cyclic and vibratory loads including the compressive for moderate increases of T2 and
effect of Stress Intensification. Factors on that according to the commonly used
the fatigue life of components); maximum shear theory of failure, this
compressive stress adds directly to the hoop
(f) Internal pressure fluctuations; stress to increase the equivalent tensile stress
available to cause yielding. This equivalent
(g) External hydrostatic pressure (including tensile stress shall not be allowed to exceed
collapse, wave loadings and all significant 90 per cent of the specified minimum yield
fluid loads to which a submerged line strength of the pipe, calculated for nominal
might be submitted); pipe wall thickness. Beam bending stresses
shall be included in the longitudinal stress for
(h) Geotechnical loads (including slides, those portions of the restrained line which are
differential settlement, loss of support, supposed above ground.
and thermal effect of the pipeline on soil
properties). 12.3.3.3 Unrestrained Lines:
24
b) Operating pressures and temperatures. Drainage ditch, Canal, Nala, 1.5
small, rivers and other minor
c) Gathering system, transmission system, water crossings
distribution system, or service lines;
Drainage ditches at roadways 1.0
d) Onshore or offshore pipeline. & railroads
The minimum radius of field cold bends shall The following paragraph is added:
be as follows:
Pipe shall not be strung on the Right-of-Way
in rocky areas where blasting may be required,
until all blasting is complete and the area
_____________________________________ cleared of all debris. Material other than line
Normal Pipe Size Minimum Radius of pipe shall not be strung on the Right-of-way
in Bending in Pipe but shall be transported to site for use only at
Diameters the time of installation.
_____________________________________
NPS 12 and smaller 21 D
NPS 14 u/i 18 30 D 13.9.2 Installation of Pipe in the Ditch
NPS 20 and larger 40 D (841.252)
_____________________________________
The following paragraphs are added:
26
change of course, scour of bed and
Pipelines shall be buried below ground erosion of banks and to obtain all
level, unless construction above ground is other parameters related to design
found to be desirable for exceptional technical, and installation of such crossings.
economic or topographical reasons.
(b) The pipeline at such crossings shall
Before lowering operations are commenced, be installed with extra depth of cover.
particular attention shall be paid to the The cover provided shall be adequate
suitability of the trench to allow the pipeline to to prevent exposure of the pipeline for
be lowered without the coating being damaged the entire design life of the pipeline.
and to give a reasonably even support to the
pipeline. (c) To ensure the stability of the
underwater pipeline, it may be
When already coated pipes are being necessary to add weight to sink and
lowered, a complete check of the pipe coating hold the pipeline in position.
and field joint coating shall be carried out and
all damages repaired. (d) A heavier wall thickness pipe shall be
provided for a river crossing section.
Wherever pipeline is laid under tension as a
result of an assembly error (for example, (e) A detailed stress analysis for the pipe
incorrect positioning of bends, either horizontal section for river crossings should be
or vertical), the trench shall be rectified or in necessary taking into consideration
exceptional cases a new assembly shall be the effect of all loads during laying and
carried out so that it fits the excavation and it shall be ensured that the stresses
the laying bed. remain within permissible limits in
accordance with B 31.8 and this
Care must be taken that the deformation standard.
caused during the raising of the pipe from the
supports does not exceed the valves for the (f) Whenever considered desirable, the
minimum allowable radius of elastic curvature, section of the pipeline corresponding
so as to keep the stresses on the steel pipe to the river crossing should, before
and on the coating within safe limits. installation, be subjected to
hydrostatic pretesting. However, the
The width of trench shall be such that a complete pipeline corresponding to
minimum clear distance of 200mm for trench river crossing shall be tested after
in normal soil and 300mm for trench in rock is installation.
maintained between edge of pipe and the
trench wall at the bottom of trench. 13.11 CROSSING OF OR BY UTILITIES
(ADDITIONAL CLAUSE)
13.10 WATER CROSSINGS (ADDITIONAL
CLAUSE) 13.11.1 A minimum clearance of 300mm shall
be maintained at the point of crossing
Special considerations shall be required for and the utility or pipeline shall be
submerged crossing by pipelines of rivers installed at a uniform depth for the full
which are characterized by their perennial width of the right-of-way, provided
nature, meandering course, steep and that, where it is not practicable to
potentially erodable banks, potentially scouring obtain the above mentioned
bed, large erodable flood plain and wide water clearance, special design and
course (high water mark to high water mark) construction shall be used.
both during the design and installation of such 13.11.2 A clearance sufficiently large to avoid
crossings: electrical fault current interference
shall be maintained between the
For river crossings such as those described pipeline and the grounding facilities of
and established as above, the following electrical transmission lines.
requirements are to be considered:
13.11.3 Interference with, or from, other
(a) Hydrological and geotechnical surveys systems through the application of
to establish the river bed and water Cathodic Protection shall be dealt with
current profiles, to predict the by mutual action of the parties
behaviour of the river with respect to involved.
27
sections and for those sections where
13.11.4 When laid parallel to along or near in-place testing is not practicable.
underground power and/or
communication cables, conductors, or 13.12.2 Test Required to Prove Strength of
conduit, underground pipes shall, Pipelines and Mains to Operate at
maintain a horizontal clearance Hoop Stresses of 30% or More of the
between vertical planes through the Specified Minimum Yield Strength of
adjacent external surfaces of the the Pipe (841.32)
pipelines and cables, conductors, or
conduit, or structures, of the 13.12.2.1 The following paragraphs are added
underground utility, of at least 300mm. to B 31.8 Clause 841.321
Where these clearances cannot be
maintained, extra precaution shall be All test assemblies used in testing shall be
taken to ensure the maximum possible fabricated and installed in accordance with
clearance and to prevent future provisions of B 31.8 covering permanent
contact. If pipelines and assemblies and fabrications.
communication and/or power utilities
share the same trench the above For all buried and submerged piping, the test
horizontal clearance shall be pressure shall be maintained for a period of 24
maintained with the pipeline preferably hours after temperature stabilization and
at a lower level. stabilization of surges from pressurizing
operations. The test pressure for above
13.11.5 A minimum separation of 3.0 metre ground piping and offshore platform piping
should be maintained between shall be maintained for a minimum period of 4
pipeline and transmission tower hours, during which time the piping shall be
footings, ground cables and counter inspected for leaks.
poise. Regardless of separation
consideration should always be given All sections, which have been previously
to lightning fault current protection of hydrostatically tested viz. road/rail crossings
pipelines and safety of personnel. and river crossings, shall be retested along
with the completed mainline sections.
13.11 6 All crossings shall be made in such a
manner that the angle between the A guaging pig shall be passed through the
centerline of the railway, highway, pipeline to prove the internal diameter of the
river, stream, canal or utility being entire line, the guaging plate having a
crossed and the centreline of the diameter of 95% of the internal diameter of the
pipeline shall be as close as possible pipeline.
to 90 deg. but in no case less than 45
deg. When water is used as the test medium,
inhibited water, i.e. water to which suitable
13.12 TESTING AFTER CONSTRUCTION doses of corrosion inhibitors are added
(841.3) depending upon quality of water, shall be
used.
13.12.1 General Provisions (841.31)
13.12.2.2 B 31.8 Clause 841.322 (a) and
B 31.8 Clause 841.31 stands modified as 814.322 (b) stand cancelled and
follows: are replaced by the following:
a) All Pipelines, mains, and service lines Pipelines and mains located in class 1 and
shall be tested in place after class 2 location shall be tested with air, gas or
construction, except as provided for in water to at least 1.25 times the maximum
(b) below. operating pressure. Testing, wherever
practicable, shall be by means of water rather
b) Tie-ins than a gaseous medium. Where a gaseous
medium is used, the test pressure shall not
For pipelines intended to operate at exceed 1.25 times the maximum operating
hoop stresses of 30% or more of the pressure. Sour gas shall not be used as a test
specified minimum yield strength medium.
pretested pipe shall be used in tie-in
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13.12.2.3 Following is added to B 31.8 clause piping components shall be pretested to
841.322 (c): atleast 1.4 times the maximum operating
pressure, provided that all final welds are
Compressor station, regulator station and inspected in accordance with the provisions of
measuring station gas piping, including the B 31.8 and all such piping is retested with the
piping connecting the station to valving main offshore pipeline to class 1 location test
employed for isolating the station from the requirements.
pipeline and designed in accordance with
Type-C construction (Design factor = 0.5) shall 13.12.2.5 B 31.8 Table 841.322 (e) 'Test
be tested to atleast class 3 location test Requirements for Pipelines and
requirements. Mains to Operate at Hoop
Stresses of 30% or More of the
13.12.2.4 Following is added to B 31.8 clause Specified Minimum Yield
841.322 (d): Strength of the Pipe' stands
cancelled and is replaced by Table
Where testing of offshore platform gas piping 13.12.2.5 of this standard.
and pipe riser cannot be accomplished
separately from the main offshore pipeline, the
(b) Pipe Specifications of sections under test; Maximum Allowable Operating Pressure for
Steel or Plastic Pipelines or Mains (845.213)
(c) Elevation profile and the location of the Consistent with Table 13.12.2.5 of this
test section and testing points, if standard the following exception is made to B
applicable; 31.8 Clause 845.213(b):
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NOTES: electrical interference and lighting
problems.
a) Fault current resulting from lighting or
upset conditions of electrical facilities 15.5 EXISTING INSTALLATIONS (862.2)
could result in serious damage to
coating and pipe wall and danger to The following clauses are added:
personnel. These adverse effects may
occur where a pipeline is close to the 15.5.1 Existing Coated Pipeline Systems
grounding facilities of electrical
transmission line structures, sub- Cathodic Protection shall be applied and
stations, generating stations or other maintained on all existing coated pipeline
facilities that have high short circuit systems.
current-carrying grounding networks.
15.5.2 Existing Bare Pipeline Systems.
b) Where a buried pipeline system is close
to grounding facilities, remedial Investigations shall be made to determine
measures may be necessary to control the extent or effect of corrosion on existing
the effect of these fault currents in order bare pipeline systems. Where these
to reduce the resultant rise in potential investigations indicate that continuing
gradient in the earth near the pipeline corrosion will create a hazard, corrosion
system to an acceptable level. control measures or other remedial action
shall be undertaken.
15.4.2 Induced Potential Interference
15.5.3 Cathodically Protected Pipeline
Pipelines paralleling alternating current Systems Temporarily out of Service
electrical transmission lines are subject to
induced potentials as well as the effects Cathodic Protection systems shall be
mentioned in Notes to Clause 15.4.1 above. maintained on any pipeline system temporarily
out of service.
a) When studies or tests show that
alternating current potentials will be or 15.6 TEMPORARY CATHODIC
are being induced on a buried pipeline PROTECTION SYSTEM
system, devices shall be installed to (ADDITIONAL CLAUSE)
reduce these potentials to a tolerable
level. When considered necessary, a temporary
Cathodic Protection system with sacrificial
b) When such pipelines are under anodes shall be installed to ensure adequate
construction, or when personnel are in protection of pipeline from external corrosion
contact with the pipelines, special from the time the pipeline is laid in the trench
precautions shall be taken to nullify the till the permanent Cathodic Protection system
possible effects of induced alternating is commissioned.
current potentials.
The temporary cathodic protection system
15.4.3 Safety Requirements shall preferably be installed simultaneously
keeping pace with the pipeline
Following precautions shall be taken: laying/installation work and shall be monitored
periodically.
a) Employ blowdown connections that will
direct the gas away from the electric
conductors;
15.7 INTERNAL CORROSION CONTROL
b) Install bonding across points where the (863) General (863.1)
pipeline is to be separated and maintain
this connection while the pipeline is B 31.8 Clause 863.1 is deleted and is replaced
separated; by the following:
c) Make a study in collaboration with the 15.7.1 Any gas whose water dew point is at
electric company on the common all times below the minimum pipeline
problems of personnel safety, corrosion, operating temperature is considered to
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be non-corrosive, unless tests or
experience indicate otherwise. 30672 Corrosion Protection Tapes and Heat
Shrinkable Sleeves-Coatings made
15.7.2 Any gas whose water dew point from Corrosion Protection Taps and
exceeds the minimum pipeline Heat Shrinkable Sleeves for
operating temperature is considered to Underground Pipelines.
be corrosive, unless tests or
experience indicate otherwise.
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