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1) The answers should be examined by key words and not as word-to-word as given in the
model answer scheme.
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2021-2022. Hence if the students in first year (first and second semesters) write answers in Marathi or
bilingual language (English +Marathi), the Examiner shall consider the same and assess the answer
based on matching of concepts with model answer.
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1
1/U = 1/hi + C (Where C is constant as C = 1/ho + Xw/k)
Where c is a constant.
For turbulent flow we can write Nnu α NRe0.8
hi α v0.8
hi= a . v0.8
therefore 1/U=1/ a . v0.8 +C 1
where u is the linear velocity of the cold fluid. A plot of 1/U vs 1/ v0.8
results in a straight line with the slope equal to 1/a and intercept equal to
Xw/K +1/h0. The values of h0 is obtained from the intercept and a 1
represents the value of film coefficient hi for a unit velocity of cold fluid.
Use: To evaluate the convection coefficients in shell and tube condensers
for the case of a vapour condensing outside by means of a cool liquid flow
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inside.
2 c Multiple effect evaporator method to improve economy of evaporators:
Multiple effect evaporation: In this system, evaporators are arranged in
series so that the vapour produced in first effect is fed to the steam chest of 2
second effect as heating medium in which boiling takes place at low
pressure and temperature and so on.
Increasing the number of effects between steam supply and condenser
increases the amount of evaporation per kg of steam fed to the first effect
and also the operating cost will be less, but capital cost, maintenance and
repair charges increases with increase in number of effects.
Methods of feeding multiple effect evaporation system: 2
1. Forward feed arrangement: In this, the liquid feed flows in the same
direction as the vapour flows. Fresh feed and steam are fed to the
first effect. For effectively utilizing temperature potentials, this
arrangement is preferable.
2. Backward feed arrangement: In this arrangement, the feed solution
and vapour flow in opposite direction. Fresh feed is admitted to the
first effect and steam to the last effect. If the liquid is very viscous,
then we adopt backward feed arrangement.
3. Mixed feed arrangement: In this feed arrangement, steam is
admitted to the first effect. Feed solution is admitted to an
intermediate effect and flows to the first effect from where it is fed
to last effect for final concentration. This is adopted for best overall
performance.
2 d Stefan-Boltzmann Law :
It states that the total energy emitted (emissive power) by a black body is 2
proportional to fourth power of its absolute temperature.
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Wb ἀ T4
Mathematical expression: 2
Wb = σ T4 where σ is Stefan Boltzman constant=5.67*10-8 (W/m2K4)
3 Answer any three 12
3 a Rate of heat transfer by radiation
e1= 0.85 e2 =0.75 = 5.67*10-8 W/(m2.K4) 1
T1 = 703 K T2 = 513 K
The net radiation rate per 1 m2 is 1
Q/ A= (T14- T24) / [(1/e1)+(1/e2)-1]
= × 5.67 × 10-8 (7034 – 5134) / [(1/0.85)+(1/0.75)-1] 1
Qr / A = 6571 W/m2 1
3 b Kettle/ Reboiler type Heat Exchanger:
Diagram
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Construction:
It consists of a series of rectangular, parallel plates held firmly together
between head frames. The plates have corner ports and are sealed by
1
gaskets around the ports and along the plate edges. The plates are having
corrugated faces. These plates serve as heat transfer surfaces and are of
stainless steel.. It is provided with inlet and outlet nozzles for fluids at ends.
Working:
The hot fluid passes between alternate pairs of plates, transferring heat to
cold fluid in the adjacent spaces. The plates can be readily separated for
1
cleaning and heat transfer area can be increased by simply adding more
plates.
3 d Calendria type(Short tube) evaporator:
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Working: Thin liquor is introduced to the tube side and steam into steam
chest . The liquor covers top of tubes. Heat transfer to boiling liquid inside 1
the tubes take place from condensing steam on outside of tubes. Vapours
formed will rise through the tubes, come to the liquid surface from which
they are disengaged into the vapour space and removed from the vapour
outlet. Thick liquor is removed from the bottom of the evaporator.
Application:
1. For non corrosive liquor 1/2 mark
2. Clear liquor for any 2
3. Non crystallising liquor
4. widely used in sugar industry in evaporation of cane-sugar juice.
4 Answer any three 12
4 a Kirchoff’s law of radiation:
Kirchoff’s law: It states that at equilibrium temperature, the ratio of total 1
emissive power of any body to absorptivity depends only upon the
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= ………….(1.5) 1
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A3 a2 = E2 A3 ………….(1.6)
a2 = E2 …………..(1.7)
Where a1 = E2 are the absorptivity and emissive power of the second non-
black body. 1
Combining equations (1.2),(1.4) and(1.7) we get,
= Eb ………..(1.8)
= = 5mm = 0.005m
1
= + +
1
U = 1175 W/(m2.K)
4 c Rate of heat transfer through sphere:
Consider a hollow sphere of inner radius r1 and outer radius r2. Let T1 1
be the temp. at the inner surface and T2 be the temp. at the outer
surface. Heat will flow from outside to inside.
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∫ =- ∫ …..(iii)
r2 [-1/r]
r1 = -k (4π)/Q ( T2 - T1)…..(iv) 1
[1/r1 – 1/r2] = k (4π)/Q ( T1 - T2) ……(v)
Rate of heat flow through sphere is :
... Q = k (4π) ( T1 - T2) / [1/r1 – 1/r2] vi)
It can be put into more convenient form by expressing the rate of heat flow
as :
1
rm = √(r1.r2)
rm2= r1.r2
Am = 4πrm2….(ix)
Am is called as geometric mean area.
Equation (viii) becomes
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Where
Consider an elementary area dA( =B.dx). The rate of heat transfer across it
is given by
dq= U (Th-Tc) B dx -------------(1)
Since there are no losses to the surroundings, the heat transfer rate is also
equal to the rate of change of enthalpy on either side. Therefore,
dq= -mh Cph dTh-------------------(2)
= mc Cpc dTc ----------------------(3)
Now ΔT = Th- Tc -----------------(4)
On differentiating
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ΔTe
Now if q is the total rate of heat transfer in the heat exchanger, then
Q= U A ΔTlm
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Knowing three out of five quantities ,we can find the values of other two
with the help of above two equations.
Energy balance equation for single effect evaporator: 2
Let Tf , T and Ts be the temperatures of feed entering the evaporator ,
solutions in the evaporators and condensing steam respectively.
Let ‘λs’ be the latent heat of condensation of steam at saturation
temperature and assume that only latent heat of condensation is used. Then,
rate of heat transfer through heating surface from steam is :
Qs = msλs….(iii)
Where ms is mass flowrate of steam to the evaporator in kg/h.
Heat transfer rate on steam side = Heat transfer rate on liquor side.
Enthalpy balance can be written in terms of specific heats & temperatures of
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Consider a hot fluid is flowing through a circular pipe and cold fluid is
flowing on the outside of the pipe. The heat will flow from hot fluid to cold
fluid through a series of resistances.
In the diagram the lines Y1 Y2 and Z1 Z2 represent the boundaries of think
films. The flow to the left of Y1 Y2 and right of Z1 Z2 is turbulent. T1 is
the average temperature of hot fluid and T4 is the average temperature of 1
cold fluid. The temperature change from T1 to T2 is taking place in the hot
fluid film of thickness x1 . The rate of heat through this film is given by
Q=hiAi(T1-T2) ………….(1)
The overall resistance to heat flow from hot fluid to cold fluid is made up of
three resistances in series. They are
1) Resistance offered by film of hot fluid
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T2-T3 =
T3-T4 =
= + +
1
5 b
633K------- 573K 1
400K---303K
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1
∆T2 = Tho – Tci = 573 – 303 = 270 K
1
∆T1 = Thi – Tco= 633 – 400 = 233 K
Q = m Cp ∆T = U A ∆T 1
LM
A=1.196 m2
for counter current flow
5 c Basis : 10,000 Kg/h of weak liquor entering the evaporator. 1
Let m be the kg/h of thick liquor leaving the evaporator.
Material balance of caustic soda: 1
Caustic soda in feed = Caustic soda in thick liquor
0.04 10000 = 0.25 m 1
m = 1600kg/h
Overall material balance:
kg/h of feed = kg/h evaporated + kg/h of thick liquor 1
1000 = kg/h water evaporated + 1600
water evaporated = 10000 – 1600 1
= 8400 kg/h
capacity of evaporator = 8400kg/h 1
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vapour to the surface takes place and the vapour gets condensed on the
surface.
The process of condensation which is the reverse of boiling,occurs
by two distinct mechanism and that too at very different rates of heat
transfer, The two distinct mechanism are 1) Dropwise condensation 2)
Filmwise condensation
Dropwise condensation: When a saturated vapour comes into contact
with a cold surface, it condenses and if condensate does not wet the
surface, the droplets are formed on the surface.. The droplets grow and 2
ultimately fall from or fall down under the influence of gravity leaving
behind the bare metal surface on which further condensation takes
place.The condensation occurring by this mechanism is known as
dropwise condensation.
Filmwise condensation:
When a saturated vapour comes into contact with the cold surface, it
condenses and if condensate wets the surface it formes a continuous 3
film of condensate through which heat mass be transferred. The
additional vapour is then required to condense into the liquid film rather
than directly on the surface. The condensate ultimately flows down the
surface under the influence of gravity.
In Filmwise condensation, the film covering the acts as a resistance
to heat transfer while in dropwise condensation a large portion of a surface
is directly exposed to the vapour. Because of this the rate of heat transfer
and heat transfer coefficient in dropwise condensation is larger than
filmwise condensation.
6 c Double pipe heat exchanger:
It is the simplest type of heat exchanger. It is used when the heat transfer
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