Kit Contents

Description Part No Pcs

Cartridge Kit FKA104 1
Plug 21652-03 2
Sticker Öhlins 00191-32 2
Sticker Öhlins 00191-33 2
Owner’s manual 07287-01 1

Note!
Before installing this product, check the contents
of the kit. If anything is missing, please contact an
Öhlins dealer.

Warning!
This kit should only be installed by an authorized Öhlins
Tools
dealer. The installation procedure requires proper
Part No Description knowledge and specific tools.
00797-08 Sleeve pin tool
Warning!
01765-04 Pull up tool Before installing this product, read the Öhlins Owner’s
04705-03 19 mm wrench Manual. The front fork is an important part of your
vehicle and will affect the stability.
--- 14 mm socket wrench
--- 3 mm Allen key Note!
Please note that during storage and transportation,
In the table above; tools needed for installation only. For especially at high ambient temperature, some of the oil
vehicle specific tools, see vehicle service manual.
and grease used at assembly may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.

Note!
Please note that this image is a general representation
of the product and may differ slightly from your product.

Fork Kit Adventure for Ducati Multistrada 1200

FKA 104
Mounting Instructions
mounting instructions
1 Remove the Original Cartridge Kit
Note!
Warning! When working on this product, always see the vehicle
It is advisable to have an Öhlins dealer install the front service manual for vehicle specific procedures and
fork kit. important data.

Warning! 1.1
If working on a raised vehicle, ensure it is securely Remove the front fork from the vehicle
supported so that it will not tip. according to the vehicle service manual.

Note! 1.2
Before installing this product clean the vehicle Remove the original cartridge kit from the fork legs
thoroughly.
according to the vehicle service manual. Remove
the compression adjuster from the fork bottom.

2 Install the Öhlins Cartridge Kit

Note!
Please note that the images of the cartridge kit in the
following chapters are general representations and may
differ slightly from your cartridge kit.

Caution!
Work with only one fork leg at a time. Do not mix the parts.

Important
The kit consists of one compression cartridge
and one rebound cartridge, note the marking.
Ensure to install them in the correct fork leg:
2.1 2.3
Marking Installation
COMP (Compression) Left side fork leg 2.2
REB (Rebound) Right side fork leg

2.1
Unscrew the top cap.

2.2
Remove the spring support and the guide
sleeve.

2.3
Put the cartridge into the fork leg. Tighten
the bottom screw to the cartridge using
appropriate tool at the bottom screw.
Tightening torque and thread locking fluid
according to the vehicle service manual.

Note!
Ensure that the cartridge and bottom screw are correctly
inserted in the fork leg.

2/4
mounting instructions
2.4
Install the plug. Put grease on the o-ring. 2.4
Tightening torque according to vehicle service
manual.

2.5 Fill Oil and Aerate the Cartridge Kit

See Owner’s manual chapter 2.1.
2.5 2.7 2.8
2.6 Set the Oil Level
See Owner’s manual chapter 2.2.
Recommended level see Setup data.
2.6
2.7 Install the Spring
See the Spring recommendation in this folder.
Install Pull up tool (01765‑04) on top of the
shaft extension. Install the spring, with the
marking up, over the tool.

2.8
Install the guide sleeve and spring support
over the tool.

2.9
Pull up the shaft assembly and grab the spring
support with a 19 mm wrench (04705-03). 2.9
2.10
Make sure that the compression/rebound
adjusters are fully open. Use a 3 mm Allen
key. Remove the Pull-up tool (01765-04) and
mount the top cap on the shaft extension. Use
a 14 mm socket wrench. Tightening torque
30 Nm.
2.11
Note!
Ensure to install the cartridge top cap in the correct fork leg.

2.11
Make sure the fork leg is in a fully extended
position. Pull up the outer tube. Use Sleeve
pin tool (00797-08) to tighten the top cap to 2.10
the outer tube. Tightening torque 10 Nm.

2.12
Set the compression, rebound and spring
preload adjusters according to Setup data in
this folder. How to adjust, see Owner’s manual
chapter 4.

3/4
2.13
Install the front fork legs into the triple clamps 2.13
at the recommended Fork leg position
according to Setup data.
Tightening torque: According to vehicle
service manual.

Note!
Measure the fork leg position from the upper triple
clamp to the top of the outer tube.

2.14
Reinstall all removed parts in the same way
as they were before the installation. See the
vehicle service manual for correct procedure
and torque specifications.

setup data spring

recommendation
Compression 15 clicks Part No. Spring rate N/mm
Rebound 14 clicks 08410-60 6.0
Spring preload 8 mm/turns 08410-65 6.5
Oil level 180 mm
08410-70 7.0 Recommended
Fork leg position 10* mm
Öhlins front fork fluid 01309-
* Standard fork leg position

Öhlins products are subject to To find the latest information

continuous improvement and contact an Öhlins distributor.
development, therefore, although Please contact Öhlins if you have
these instructions include the most any questions regarding the
up-to-date information available at contents in this document.
the time of printing, minor updates
may occur. Part no. MI_FKA104_0
Issued 2013-07-04

© Öhlins Racing AB. All rights Öhlins Racing AB

reserved. Any reprinting or Box 722
unauthorized use without the written S-194 27 Upplands Väsby, Sweden
permission of Öhlins Racing AB Phone +46 8 590 025 00
is prohibited. fax +46 8 590 025 80